Parts List - Model 463740004
Key Qty. Description Part #..............
A 1 Handle ..................4154488
B 1 Tank Wire Support Bracket. . . 4151019
C 1 Wire Shelf ................4151033
D 1 Warming Rack ............4152124
E 1 Grate....................4152739
F 2 Shelves..................4154279
G 1 LPTank..................4158015
H 2 Wheel Assemblies .........4310002
I 1 V-Bar....................4500290
J 1 Heat Shield ...............4500305
K 2 Leg Assemblies............4502378
L 1 Bottom Shelf ..............4502379
M 1 Panel....................4502383
N 4 Self-tap Screw, #10x1/2 .....4080043
O 2 Valve Clips ...............4151043
P 1 Burner/Collector Assembly . . . 4505084
Q 1 Ignitor ...................4153713
Key Qty. Description Part #..............
S 1 Valve/Hose/Regulator Assy . . 4524198
T 1 Control Panel Assembly .....4526117
U 1 Grill Bottom...............4580538
V 1 Grill Top..................4580100
W 2 Control Knobs.............4154470
X 2 Leg Extenders.............4154577
Y 1 Logo Plate Assembly .......4157147
Z 1 Grease Clip...............5156607
- - 2 Hardware, Shelves .........4254005
- - 1 Hardware, Cart ............4254077
463740004
ASSEMBLY MANUAL
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THIS GRILL IS FOR
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OUTDOOR USE ONLY
CAUTION:
statements, assembly instructions,
and use and care directions before
attempting to assemble and cook.
INSTALLER/ASSEMBLER:
these instructions with consumer.
CONSUMER:
future reference.
!
WARNING
Failure to follow all manufacturer’s
instructions could result in serious
personal injury and/or property
damage.
Read and follow all safety
Leave
Keep this manual for
R 1 Ignitor Wire, 11” ...........4153196
Optional Assembly Hardware
We realize some customers prefer to use tools.
Optional hex nuts
have been provided for you
to use.
!
CAUTION
H
G
M
L
X
463740004 / 4165360 (12-17-03) - 1
Some parts may contain sharp edges
– especially as noted in the manual!
Wear protective gloves if necessary.
If you have any questions or need
assistance during assembly, please
call
1-800-241-7548.
Visit us on the web at:
www.charbroil.com
Columbus, Georgia
1
Items to Assemble:
2 Leg Assemblies
1 Bottom Shelf
6 Carriage Bolts
6 Wing Nuts
Qty: 6
Qty: 6
Place Bottom Shelf and Legs as shown.
After assembling tighten all Wing Nuts.
Left Side:
Place 1 Carriage Bolt
and Wing Nut in upper hole only
Right Side:
Attach 2 Carriage Bolts and Wing Nuts in
front and back.
Items to Assemble:
2 Wheel Assemblies
2
2 Hitch Pins
2 Leg Extenders
Attach Wheels with Hitch Pins
Qty: 2
Item to Assemble:
3
A Place Wire Shelf in 3rd hole from top.
B
1 Wire Shelf
1 Panel
2 Push Pins
Assemble front panel by
placing tabs into slots on Bottom Shelf.
Attach with push pins.
Qty: 2
A
B
Items to Assemble:
1 Grill Bottom
4
1 Heat Shield
2 Carriage Bolts
2 Wing Nuts
2 Control Knobs
Qty.2
Qty. 2
Items to Assemble:
2 Shelves
5
8 Crown Nuts or Wing Nuts
8 Carriage Bolts
Qty: 8
Qty: 8
Items to Assemble:
6
or
Qty: 8
1 V-Bar
Push V-Bar down onto
rest in Grill Bottom
Items to Assemble:
1 Grill Lid
7
2 Hinge Pins
2 Hitch Pins
1 Handle
2 Wing Nuts
1 Logo Plate
Qty: 2
Qty: 2
Qty:2
Hinge Pin
and Hitch Pin
Note: Grill lid
style may vary.
Items to Assemble:
1 Warming Rack
8
1 Cooking Grate
ABInsert pivot wire of Warming
Rack into Lid. Flex leg
wires to insert into Grill
bottom.
Place cooking grate
into grill bottom.
Leg wires on Warming Rack
must run underneath surface.
Items to Assemble:
1 Grease Clip
9
1 Tank Wire Support Bracket
1 LP Tank
Hang grease clip from center of grill bottom.
Use an empty soup can (not included) to hang
from grease clip.
LP tank is shipped empty. Fill and leak check before
attaching to grill and regulator.
Grease Clip
!
CAUTION
A
B
• Failure to install can in clip will cause hot grease
to drip from bottom of grill with risk of fire or
property damage.
• Tank collar opening must face to front of cart
once tank is attached.
• Failure to install tank correctly may allow gas
hose to be damaged in operation, resulting in
the risk of fire.
See Use & Care Manual for “Match Lighting Instructions” and to
perform the Burner Flame Check” and important safety
instructions before using.
Back of Grill
10
Correct position of LP tank
and tank wire support
bracket after grill assembly
463740004