Charbroil 463735804 Owner's Manual
Correct position of LP Tank and
Tank Wire Support Bracket
Parts List - Model 463735804
Key Qty. Description Part #
A 1 Condiment Basket ............4151017
B 1 Tank Wire Support Bracket .....4151019
C 1 Wire Shelf ..................4151033
D 1 Warming Rack, Bottom ........4152124
E 1 Cooking Grate ...............4152739
F 1 Side Shelf...................4154279
G 1 Handle .....................4154488
H 1 Sideburner Grate .............4156376
I 1 Warming Rack, Top ...........4156448
J 1 LPGasTank.................4158015
K 2 Wheel Assembly .............4310002
L 1 Sideburner Body .............4310004
M 1 V-Bar ......................4500290
N 1 Heat Shield .................4500305
O 1 Sideburner Frame ............4501705
P 2 Leg Assembly................4502378
Q 1 Bottom Shelf ................4502379
R 1 Front Panel .................4502383
S 4 #10x1/2”, T-20, Self-Tap Screw . . 4080043
Key Qty. Description Part #
V 1 Ignitor ......................5156113
W 1 Ignitor Wire, 11” ..............4153196
X 1 Valve/Hose/Regulator Assy .....4524192
Y 1 Sideburner Valve Cup .........4154476
Z 1 Control Panel Assembly........4526117
AA 1 Sideburner Ignitor Wire ........5156109
BB 1 Grill Bottom .................4580538
CC 1 Grill Lid.....................4580432
DD 2 Control Knob ................4154470
EE 1 Sideburner Knob .............4154471
FF 2 Leg Extender ................4154577
GG 1 Logo Plate ..................4157147
HH 1 Sideburner Burner ............5068026
II 1 Grease Clip .................5156607
- - 1 Hardware, Cart...............4254077
- - 1 Hardware, Shelf ..............4254050
- - 1 Hardware, Sideburner .........4254051
463735804
ASSEMBLY MANUAL
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CC
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THIS GRILL IS FOR
D
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A
OUTDOOR USE ONLY
CAUTION:
statements, assembly instructions,
and use and care directions before
attempting to assemble and cook.
INSTALLER/ASSEMBLER:
these instructions with consumer.
CONSUMER:
future reference.
!
WARNING
Failure to follow all manufacturer’s
instructions could result in serious
personal injury and/or property
damage.
!
CAUTION
Some parts may contain sharp edges
– especially as noted in the manual!
Wear protective gloves if necessary.
If you have any questions or need
assistance during assembly, please
call 1-800-241-7548.
Read and follow all safety
Leave
Keep this manual for
T 2 Valve Clip ...................4151043
U 1 Burner/Collector Assembly......4505084
Optional Assembly Hardware
We realize some customers prefer to use tools.
Optional hex nuts
have been provided for you to use.
Visit us on the web at:
K
Q
463735804 / 4165383 (11-20-03) - 0
www.charbroil.com
COLUMBUS, GA
1
1
Qty: 6
Items to Assemble:
2 Leg Assemblies
1 Bottom Shelf
6 Carriage Bolts
6 Wing Nuts
Left Side:
Place 1 Carriage Bolt
and Wing Nut in upper hole only
Qty: 6
Place Bottom Shelf and Legs as shown.
After assembling tighten all Wing Nuts.
Right Side:
Attach 2 Carriage Bolts and Wing Nuts in
front and back.
Items to Assemble:
2
Attach Wheels with Hitch Pins
2 Wheel Assemblies
2 Hitch Pins
2 Leg Extenders
Qty: 2
Item to Assemble:
1 Wire Shelf
3
1 Panel
2 Push Pins
ABPlace Wire Shelf in 3rd hole from top.
Assemble front panel by placing
tabs into slots on Bottom Shelf.
Attach with push pins.
Qty: 2
A
B
4
Items to Assemble:
1 Grill Bottom
1 Heat Shield
2 Carriage Bolts
2 Wing Nuts
2 Control Knobs
Qty.2
Qty. 2
5
Items to Assemble:
1 Condiment Basket
6
Items to Assemble:
1 Shelf
4 Crown Nuts or Wing Nuts
4 Carriage Bolts
Qty: 4
or
Qty: 4
Qty: 4
7
Items to Assemble:
2 End Caps
1 Sideburner Body
1 Sideburner Frame
1 Carriage Bolt
1 Wing Nut
1 Crown Screw or Wing Screw
Qty: 1
or
Qty: 1
Join Sideburner Body and Frame. Attach with Carriage Bolt and Wing Nut in back center hole.
In front use a Crown Screw or Wing Screw to attach Sideburner Body.
Qty: 1
Qty: 1
Items to Assemble:
8
A
B
C
D
Correctly assembled Sideburner Tube in Valve
1 Sideburner
1 Wing Nut
1 Sideburner Valve Cup
1 Sideburner Knob
1 Sideburner Grate
1 Sideburner Wire
Place Sideburner into hole.
Attach Sideburner Valve Cup. Make sure
Sideburner Tube is inside of valve. Tighten
with Wing Nut.
Place Sideburner Knob and Grate
Attach long wire from beneath console
to electrode beneath Sideburner.
B
Items to Assemble:
1 V-Bar
9
1 Grate
9
C
A
Grate rest
D
Push V-Bar down onto rest
in Grill Bottom
10
Items to Assemble:
1 Grill Lid
2 Hinge Pins
2 Hitch Pins
1 Handle
2 Wing Nuts
1 Logo Plate
Qty: 2
Qty:2
Qty: 2
Hinge Pin
and Hitch Pin
Items to Assemble:
11
ABInsert pivot wire of Lower Warming Rack into Lid.
Flex leg wires to insert into Grill bottom.
Insert pivot wire of Upper Warming Rack into lid.
Flex leg wires to insert into loops on Lower Rack.
1 Lower Warming Rack
1 Upper Warming Rack
B
Leg wires on both Warming Racks
must run underneath surfaces.
Legs snap into loop
Items to Assemble:
12
Hang grease clip from center of grill bottom.
Use an empty soup can (not included) to hang
from grease clip.
LP tank is shipped empty. Fill and leak check before
attaching to grill and regulator.
• Failure to install can in clip will cause hot grease
A
• Tank collar opening must face to front of cart
• Failure to install tank correctly may allow gas
1 Grease Clip
1 Tank Wire Support Bracket
1 LP Tank
!
CAUTION
to drip from bottom of grill with risk of fire or
property damage.
once tank is attached.
hose to be damaged in operation, resulting in
the risk of fire.
See Use & Care Manual for “Match Lighting Instructions” and to
perform the Burner Flame Check” and important safety
instructions before using.
Back of Grill
463735804
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