Charbroil 463732203 Owner's Manual

Assembly Instructions/Use and Care Manual

Liquid Propane Gas Grill

with VapoRISER Smoking Tray
Model No. 415.162070

This Grill Is For
Outdoor Use Only

N

NO TOOLS

ASSEMBLY

WARNING

• Read this manual before cooking on
grill. Failure to follow all
manufacturer's instructions could
result in fire or explosion which could
cause property damage, personal
injury or death.

• Combustion by-products produced
when using this product contain
chemicals known to the State of
California to cause cancer, birth
defects, or other reproductive harm.

CAUTION

• Read and follow all Safety
Statements, Assembly Instructions
and Use & Care Directions before
attempting to assemble and cook.

• Some parts may contain sharp edges,
especially as noted in these
instructions. Wear protective gloves
if necessary.

• Parts

• Assembly

• Use and Care

• Troubleshooting

• Safety Rules

Assembly Questions?
Call 1-800-4-MY-HOME

Parts Ordering:
Call 1-800-366-PART (7278)

To Installer/Assembler: Leave
these instructions with
consumer.

To Consumer: Keep this
manual for future reference.

®

463732203 / 0-4165309 (04-04-03)

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

WARNING

FOR YOUR SAFETY

1. Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.

2. An LP tank not connected for use shall
not be stored in the vicinity of this or any
other appliance.

FOR YOUR SAFETY
If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, immediately call your

gas supplier or your fire department.

Call Grill Service Center For Help And Parts

If you have questions or need assistance during assembly,
please call . You will be speaking to a
representative of the grill manufacturer and not a Sears
employee. To order new parts call Sears at .

Product Record

IMPORTANT: Fill out the product record information below.

Model Number

UPC (on carton) Label Lot # GG

Serial Number

1-800-241-7548

1-800-4-MY-HOME

Installation Safety Precautions

•

Use grill only with LP (propane) gas and the regulator/valve
assembly supplied.

•

Grill installation must conform with local codes, or in their
absence with

Z223.1

LP Gas Code Grill is not for use in or on
recreational vehicles and/or boats.

• All electrical accessories (such as rotisserie) must be
electrically grounded in accordance with local codes, or

National Electrical Code, ANSI / NFPA 70.

electrical cords and/or fuel supply hoses away from any hot
surfaces.

• This grill is safety certified for use in the United States only. Do
not modify for use in any other location. Modification will result
in a safety hazard.

Safety Symbols

The symbols and boxes shown below explain what each heading
means. Read and follow all of the messages found throughout
the manual.

®

DANGER: Indicates an imminently hazardous situation

which, if not avoided, will result in death or serious injury.

National Fuel Gas Code, NFPA 54 / ANSI

. Handling and storage of LP cylinders must conform to

NFPA/ANSI 58.

Keep any

DANGER

WARNING

WARNING: Be alert to the possibility of serious bodily injury
if the instructions are not followed. Be sure to read and
carefully follow all of the messages.

Date Purchased

CAUTION

For residential use only. Do not use for commercial
cooking.

WARNING

CARBON MONOXIDE HAZARD

Burning charcoal releases carbon monoxide which has no
odor and can cause serious injury or death. Never burn
charcoal inside homes, vehicles or tents.

2 • 463732203

CAUTION

CAUTION: Indicates a potentially hazardous situation which,
if not avoided, may result in minor or moderate injury.

TABLE OF CONTENTS WARRANTY

For Your Safety ......................................2

Grill Service Center...................................2

Product Record Information ............................2

Installation Safety Precautions ..........................2

Safety Symbols......................................2

Kenmore Grill Warranty ...............................3

Parts List...........................................4

Parts Diagram.......................................5

Assembly ........................................6-15

Use and Care ...................................16-25

VapoRISER Smoking Tray .....................22

Cooking Chart...............................24

Troubleshooting .............................25

KENMORE GRILL WARRANTY

Full 1-Year Warranty on Grill

For one year from the date of purchase Sears will repair or
replace, at our option, any grill part (except for paint finish)
that is defective in material or workmanship.

Limited Warranty on Selected Grill Parts

From one year after the date of purchase for the designated
time periods listed below, Sears will replace the following grill
parts if they are defective in material or workmanship. You
will be charged for labor.

• Lifetime of Grill: Aluminum Top and Bottom Castings

(except for paint finish)

• 2 years: Burner Assembly

WARRANTY SERVICE

Warranty service is available by contacting Sears at

®

1-800-4-MY-HOME

.

WARRANTY RESTRICTIONS

This warranty is void if grill is used for commercial or rental
purposes.

This warranty applies only when the grill is used in the United
States.

This warranty gives you specific legal rights, and you may
also have other rights which vary from state to state.

Sears, Roebuck and Co., Dept. 817WA,

Hoffman Estates, IL 60179

463732203 • 3

PARTS LIST – Model No. 415.162070

Key Qty Description Part #

1 2 Leg Assembly.......................4503198

2 1 Base ..............................4503196

3 11 #10-24x2” Carriage Bolt ...............4080064

4 12 #10-24 Plastic Tee Knob...............4080091

5 1 Midshelf ...........................4151034

6 2 Wheel Assembly.....................4310003

7 4 1” Hitch Pin.........................4080062 STD624001

8 2 Leg Extender .......................4154556

9 1 Grill Bottom.........................4580578

10 1 Burner Assembly ....................4505074

11 1 Collector Box .......................4500278

12 1 Electrode ..........................5156119

13 1 #10-16x1/2” Self-Tap Screw ............4080059 STD611005

14 1 Control Panel .......................4526173

15 1 Valve/Hose/Regulator Assembly ........4524178

16 2 Valve Clip ..........................4151043

17 4 #10x1/2”, T-20, Self-Tap Screw .........4080043

18 2 Control Knob........................4154559

19 1 Ignitor .............................5156113

20 1 Ignitor Wire .........................4153720

21 1 Sideburner Ignitor Wire................5156109

22 2 1/4-20x1-1/4” Carriage Bolt ............4080615 STD532512

23 2 1/4-20 Wing Nut .....................4080221 STD541625

24 2 #10-24x1-1/4” Carriage Bolt ............4080074

25 1 Tank Wire ..........................4151019

26 1 Vaporiser Bar Wire ...................4151036

27 2 Vaporiser Bar .......................4500268

Key Qty Description Part #

28 1 Front Panel.........................4503199

29 1 Front Panel Shelf ....................4154518

30 4 Push-Fastener ......................4080679

31 1 Panel Wire .........................4151040

32 4 EndCap...........................4080065

33 1 Side Shelf ..........................4154373

34 4 #10-12x1-7/8” Wing Screw.............4080096

35 1 Tool Holder .........................4154377

36 1 Sideburner Body.....................4526146

37 1 #10-12x2-1/4” Wing Screw.............4080093

38 1 Sideburner Frame....................4501705

39 4 #10-24 Wing Nut.....................4080063 STD541610

40 1 Sideburner .........................5068018

41 1 Sideburner Knob.....................4154471

42 1 Sideburner Grate ....................4156376

43 1 Grill Lid ............................4580586

44 2 1/4x1-1/8” Hinge Pin..................4156513

45 1 Heat Indicator with Bracket.............4156800

46 1 #10-24 Hex Nut (keps) ................4080208 STD541410

47 1 Logo Plate .........................4156081

48 2 3/16” Pal Nut........................4153096

49 1 Handle ............................4154473

50 2 #10-24x1” Machine Screw .............4080302 STD511010

51 1 SwingAway.........................4152124

52 1 Cooking Grate ......................4152739

53 1 Grease Clip.........................5156607

4 • 463732203

PARTS DIAGRAM – Model No. 415.162070

43

48

52

39

27

49

27

42

26

3

38

39

36

21

35

40

10

41

7

44

9

3

32

4

6

7

3

11

22

23

39

3

4

3

25

13

12

7

1

4

37

2

4

4

3

6

22

44

23

53

1

3

5

7

4

8

46

45

50

51

34

34

24

4

3

4

3

4

3

30

47

33

32

17

14

17

16

19

20

28

29

17

24

4

16

18

17

15

30

31

463732203 • 5

ASSEMBLY – Model No. 415.162070

Cart Assembly Step 1

Position base on edge with tank hole to left side.

1

Leg Assembly

Insert legs into base and attach with carriage bolts
and plastic wing nuts. Use top holes on left side.
DO NOT FULLY TIGHTEN.
Insert midshelf wire into holes on insides of legs,
long wires toward left side. Fully tighten carriage
bolts and plastic wing nuts.

4

Qty. 8

3

Qty. 8

Long midshelf wire
to left side.

IMPORTANT!

USE TOP HOLE

3

4

Base

6 • 463732203

Cart Assembly Step 2

Insert wheel/hubcap assemblies into

2

Wheel/Hubcap Assembly

bottom holes on left legs.
Secure beneath base with hitch pins.
See inset below.
Push leg extenders into right legs.

7

Qty. 2

7

Leg Extender

Completed assembly with
hitch pin in axle bolt.

463732203 • 7

3

Grill Bottom/Control Panel Assembly And Tank Wire

Carefully place grill bottom/control panel
assembly onto cart, so as not to scratch paint
on legs. Make sure control panel bracket fits over
support bar on each side.
Insert carriage bolts through grill bottom and
center hole in support bar. Thread metal wing nuts
onto bolts but do not fully tighten.
Insert carriage bolts through control panel bracket
and front holes in support bar. Secure with plastic
wing nuts.
Fully tighten metal wing nuts.
Insert ends of tank wire into
slots on each side of tank
hole in grill base. Lean tank
wire toward midshelf.

22
p/n 4080615

23

Qty. 2

4

Qty. 2

22
p/n 4080615

22

p/n 4080615

Qty. 2

24

p/n 4080074

Qty. 2

24
p/n 4080074

Grill Bottom/Control
Panel Assembly

Tank Wire

24
p/n 4080074

Support Bar
Center Hole

Support Bar
Front Hole

Control Panel
Bracket

23

4

8 • 463732203

NOTE: Wheels are to left side.

4

VapoRISER Bars And Wire Assembly

Place VapoRISER bar wire into grill bottom
with middle section of wires pointing down.
Rest VapoRISER bars on wire and bar supports
at each end of grill bottom.

NOTE: See Use and Care section, VapoRiser Smoking
Tray, for alternate bar positions and usage.

VapoRISER Bars

VapoRISER Bar Wire

Middle section of
wire pointing down.

VapoRISER Bar Support

463732203 • 9