Charbroil 463720308 Owner's Manual

MODEL 463720308 • PRODUCT GUIDE

THIS GRILL IS FOR OUTDOOR USE ONLY.

CAUTION:

Read and follow all safety statements, assembly
instructions, and use and care directions before
attempting to assemble and cook.

INSTALLER/ASSEMBLER:

Leave this manual with consumer.

CONSUMER:

Keep this manual for future reference.

If you have any questions or need assistance during assembly, please call 1-800-241-7548.

To insure your satisfaction and for follow-up service, register your grill online at www.grillregistration.com

WARNING:

Failure to follow all manufacturer’s instructions
could result in serious personal injury and/or
property damage.

CAUTION:

Some parts may contain sharp edges –
especially as noted in the manual! Wear
protective gloves if necessary.

Printed in China • 463720308 • 80016621 • 02-27-08

DANGER

WARNING

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department.

WARNING

1. Do not store or use gasoline or other
flammable liquids or vapors in the vicinity of
this or any other appliance.

2. An LP cylinder not connected for use shall not
be stored in the vicinity of this or any other
appliance.

Call Grill Service Center for Help and Parts

• If you need assistance with your product or warranty parts call

1-800-241-7548. Hours of Service Center Operation are
8:00 A.M. To 6:00 P.M. EST Monday - Friday.

• To order non-warranty replacement parts or accessories
please visit us on the web at www.charbroil.com or call

1-800-241-7548 and one of our friendly and knowledgeable
agents will be glad to assist you.

CALIFORNIA PROPOSITION 65

1. Combustion by-products produced when using
this product contain chemicals known to the State of
California to cause cancer, birth defects, and other
reproductive harm.

2. This product contains chemicals, including lead
and lead compounds, known to the State of
California to cause cancer, birth defects or other
reproductive harm.

Wash your hands after handling this product.

Installation Safety Precautions

• Use grill, as purchased, only with LP (propane) gas and the

regulator/valve assembly supplied. A conversion kit must be
purchased for use with natural gas.

• Grill installation must conform with local codes, or in their
absence of local codes, with either the National Fuel Gas

Code, ANSI Z223.1/ NFPA 54, Natural Gas and Propane
Installation Code, CSA B149.1, or Propane Storage and
Handling Code, B149.2, or the Standard for Recreational
Vehicles, ANSI A 119.2/NFPA 1192, and CSA Z240 RV Series,
Recreational Vehicle Code, as applicable.

• All electrical accessories (such as rotisserie) must be
electrically grounded in accordance with local codes, or

National Electrical Code, ANSI / NFPA 70 or Canadian
Electrical Code, CSA C22.1. Keep any electrical cords and/or

fuel supply hoses away from any hot surfaces.

• This grill is safety certified for use in the United States and/or
Canada only. Do not modify for use in any other location.
Modification will result in a safety hazard.

Safety Symbols

The symbols and boxes shown below explain what each heading
means. Read and follow all of the messages found throughout
the manual.

IMPORTANT: Fill out the product record information below.

Model Number

Serial Number

See rating label on grill for serial number.

Date Purchased

CAUTION

For residential use only. Do not use for commercial
cooking.

2 • 463720308

DANGER

DANGER: Indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.

WARNING

WARNING: Indicates an potentially hazardous situation
which, if not avoided, could result in death or serious injury.

CAUTION

CAUTION: Indicates a potentially hazardous situation or
unsafe practice which, if not avoided, may result in minor
or moderate injury.

TABLE OF CONTENTS

For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Grill Service Center. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Product Record Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Installation Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Safety Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Parts Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-23

Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-25

Limited Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Registration Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

To insure your satisfaction

and for follow-up service,

register your grill

online at:

www.grillregistration.com

WARNING

Do not attempt to repair or alter the
hose/valve/regulator for any “assumed” defect. Any
modification to this assembly will void your warranty
and create the risk of a gas leak and fire. Use only
authorized replacement parts supplied by
manufacturer.

463720308 • 3

USE AND CARE

DANGER

• NEVER store a spare LP tank under or near grill or in
enclosed areas

• Never fill the cylinder beyond 80% full.

• An overfilled or improperly stored tank is a hazard due
to possible gas release from the safety relief valve.

• If you see, smell or hear escaping gas, immediately get
away from the LP tank/grill and call your fire
department.

• If the above is not followed exactly, a fire causing
death or serious injury may occur.

LP Cylinder

• The LP cylinder used with your grill must meet the
following requirements:

• Use LP cylinders only with these required measurements: 12"

(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.)
capacity maximum.

• LP cylinders must be constructed and marked in accordance
with specifications for LP cylinders of the U.S. Department of
Transportation (DOT)

cylinders, spheres and tubes for transportation of dangerous
goods. Transport Canada (TC).

marking.

• LP cylinder valve must have:

• Type 1 outlet compatible with

regulator or grill.

• Safety relief valve.

• UL listed Overfill Protection

Device (OPD). This OPD safety
feature is identified by a unique triangular hand wheel. Use

only LP cylinders equipped with this type of valve.

• LP cylinder must be arranged for vapor withdrawal and include
collar to protect LP cylinder valve. Always keep LP cylinders in
upright position during use, transit or storage.

LP cylinder in upright position for
vapor withdrawal

or for Canada, CAN/CSA-B339,

See LP cylinder collar for

OPD Hand Wheel

LP Tank Removal, Transport And Storage

• Turn OFF all control knobs and LP tank valve. Turn coupling
nut counterclockwise by hand only - do not use tools to
disconnect. Lift LP tank wire upward off of LP tank collar, then
lift LP tank up and off of support bracket. Install safety cap onto
LP tank valve. Always use cap and strap supplied with valve.

Failure to use safety cap as directed may result in serious
personal injury and/or property damage.

LP Tank Valve

Safety Cap

Retainer Strap

• A disconnected LP tank in storage or being transported must
have a safety cap installed (as shown). Do not store an LP tank
in enclosed spaces such as a carport, garage, porch, covered
patio or other building. Never leave an LP tank inside a vehicle
which may become overheated by the sun.

• Do not store an LP tank in an area where children play.

4 • 463720308

LP (Liquefied Petroleum Gas)

• LP gas is nontoxic, odorless and colorless when produced. For
Your Safety, LP gas has been given an odor (similar to rotten

cabbage) so that it can be smelled.

• LP gas is highly flammable and may ignite unexpectedly when
mixed with air.

LP Cylinder Filling

• Use only licensed and experienced dealers.

• LP dealer must purge new cylinder before filling.

• Dealer should NEVER fill LP cylinder more than 80% of LP

cylinder volume. Volume of propane in cylinder will vary by
temperature.

• A frosty regulator indicates gas overfill. Immediately close LP
cylinder valve and call local LP gas dealer for assistance.

• Do not release liquid propane (LP) gas into the atmosphere.
This is a hazardous practice.

• To remove gas from LP cylinder, contact an LP dealer or call a
local fire department for assistance. Check the telephone
directory under “Gas Companies” for nearest certified LP
dealers.

LP Tank Exchange

Connecting Regulator To The LP Tank

• Many retailers that sell grills offer you the option of replacing
your empty LP tank through an exchange service. Use only
those reputable exchange companies that inspect, precision fill,
test and certify their cylinders. Exchange your tank only for

an OPD safety feature-equipped tank as described in the
"LP Tank" section of this manual.

• Always keep new and exchanged LP tanks in upright position

during use, transit or storage.

• Leak test new and exchanged LP tanks BEFORE

connecting to grill.

LP Tank Leak Test

For your safety

• Leak test must be repeated each time LP tank is exchanged or

refilled.

• Do not smoke during leak test.

• Do not use an open flame to check for gas leaks.

• Grill must be leak tested outdoors in a well-ventilated area,

away from ignition sources such as gas fired or electrical
appliances. During leak test, keep grill away from open flames
or sparks.

• Use a clean paintbrush and a 50/50 mild soap and water
solution.

Brush soapy solution onto areas indicated by arrows

in figure below. Leaks are indicated by growing bubbles.

WARNING

1. LP tank must be properly secured onto grill. (Refer to
assembly section.)

2. Turn all control knobs to the OFF position.

3. Turn LP tank OFF by turning OPD hand wheel clockwise to a
full stop.

4. Remove the protective cap from LP tank valve. Always use

cap and strap supplied with valve.

c

k

w

o

i

l

s

e

Strap and Cap

OPD Hand Wheel

Type 1 outlet with
thread on outside

Safety Relief Valve

C

f

f

O

Do not use a POL transport plug
(plastic part with external threads)!
It will defeat the safety feature of
the valve.

If “growing” bubbles appear do not use or move the LP tank.
Contact an LP gas supplier or your fire department!

s Do not use household cleaning agents. Damage to gas

train components can result.

5. Hold regulator and insert nipple into LP
tank valve. Hand-tighten the coupling
nut, holding regulator in a straight line
with LP tank valve so as not to cross­thread the connection.

Nipple has to be centered
into the LP tank valve.

463720308 • 5

Leak Testing Valves, Hose and Regulator

1. Turn all grill control knobs to OFF.

Straight

Hold coupling nut and regulator
as shown for proper connection
to LP cylinder valve.

6. Turn the coupling nut clockwise and tighten to a full stop. The

regulator will seal on the back-check feature in the LP cylinder
valve, resulting in some resistance. An additional one-half to

three-quarters turn is required to complete the
connection. Tighten by hand only – do not use tools.

NOTE:

If you cannot complete the connection, disconnect regulator and
repeat steps 5 and 6. If you are still unable to complete the
connection, do not use this regulator!

2. Be sure regulator is tightly connected to LP cylinder.

3. Completely open LP cylinder valve by turning hand wheel

counterclockwise. If you hear a rushing sound, turn gas off
immediately. There is a major leak at the connection. Correct

before proceeding.

4. Brush soapy solution onto areas where bubbles are shown in

picture below:

s Never remove threaded
orifice at end of valve.

DANGER

• Do not insert any tool or foreign object into the valve
outlet or safety relief valve. You may damage the valve
and cause a leak. Leaking propane may result in
explosion, fire, severe personal injury, or death.

WARNING

• Outdoor gas appliance is not intended to be installed
in or on a boat.

• Outdoor gas appliance is not intended to be installed
in or on an RV.

• Never attempt to attach this grill to the self-contained
LP gas system of a camper trailer or motor home.

• Do not use grill until leak-tested.

• If a leak is detected at any time, STOP and call the fire
department.

• If you cannot stop a gas leak, immediately close LP
cylinder valve and call LP gas supplier or your fire
department!

5. If “growing” bubbles appear, there is a leak. Close LP
cylinder valve immediately and retighten connections. If leaks
cannot be stopped do not try to repair. Call for replacement
parts. Order new parts by giving the serial, model number and
name and part number of items needed (see parts list) to the
Grill Service Center at 1-800-241-7548.

6. Always close LP cylinder valve after performing leak test by
turning hand wheel clockwise.

6 • 463720308

WARNING

For Safe Use Of Your Grill And To Avoid Serious
Injury:

• Do not let children operate or play near grill.

• Keep grill area clear and free from materials that burn.

• Do not block holes in bottom or back of grill.

• Check burner flames regularly.

• Use grill only in well-ventilated space. NEVER use in

enclosed space such as carport, garage, porch, covered
patio, or under an overhead structure of any kind.

• Do not use charcoal or ceramic briquets in a gas grill.
(Unless briquets are supplied with your grill.)

• Use grill at least 3 ft. from any wall or surface. Maintain
10 ft. clearance to objects that can catch fire or sources of
ignition such as pilot lights on water heaters, live electrical
appliances, etc.

Safety Tips

sBefore opening LP cylinder valve, check the coupling nut for

tightness.

sWhen grill is not in use, turn off all control knobs and LP

cylinder valve.

sIf the outdoor cooking gas appliance is not in use, the gas

must be turned off at the supply cylinder. Storage of an
outdoor cooking gas appliance indoors is permissible only if
the cylinder is disconnected and removed from the appliance.

sNever move grill while in operation or still hot.

sUse long-handled barbecue utensils and oven mitts to avoid

burns and splatters.

sMaximum load for side shelves is 10 lbs.

sThe grease cup must be inserted into grease clip and

emptied after each use. Do not remove grease cup until grill
has completely cooled.

s Clean grill often, preferably after each cookout. If a bristle

brush is used to clean any of the grill cooking surfaces,

ensure no loose bristles remain on cooking surfaces prior to

grilling. It is not recommended to clean cooking surfaces

while grill is hot.

sIf you notice grease or other hot material dripping from grill

onto valve, hose or regulator, turn off gas supply at once.
Determine the cause, correct it, then clean and inspect valve,
hose and regulator before continuing. Perform a leak test.

sThe regulator may make a humming or whistling noise during

operation. This will not affect safety or use of grill.

sOnly use the pressure regulator and hose assembly supplied

with this grill. Replacement pressure regulator and hose
assemblies must be specified or supplied by Char-Broil, LLC.

sIf you have a grill problem see the "Troubleshooting Section".

sIf the regulator frosts, turn off grill and LP cylinder valve

immediately. This indicates a problem with the cylinder and it
should not be used on any product. Return to supplier!

• Apartment Dwellers:

Check with management to learn the requirements and fire
codes for using an LP gas grill in your apartment complex. If
allowed, use outside on the ground floor with a three (3) foot
clearance from walls or rails. Do not use on or under
balconies.

• NEVER attempt to light burner with lid closed. A buildup
of non-ignited gas inside a closed grill is hazardous.

• Never operate grill with LP tank out of correct position
specified in assembly instructions.

• Always close LP tank valve and remove coupling nut
before moving LP tank from specified operation
position.

CAUTION

• Putting out grease fires by closing the lid is not
possible. Grills are well ventilated for safety
reasons.

• Do not use water on a grease fire. Personal injury
may result. If a grease fire develops, turn knobs
and LP cylinder off.

• Do not leave grill unattended while preheating or
burning off food residue on HI. If grill has not been
regularly cleaned, a grease fire can occur that may
damage the product.

463720308 • 7

Ignitor Lighting

s Do not lean over grill while lighting.

1.

Turn OFF gas burner control valves.

2.

Turn ON gas source or tank.

3.

Open lid during lighting.

4.

To ignite, turn left knob to HIGH.

5.

Push IGNITOR button rapidly.

6. If ignition does NOT occur in 5 seconds, turn the burner

controls OFF, wait 5 minutes and repeat the lighting
procedure.

7. To ignite right burner, turn knob to .
If ignitor does not work, follow match lighting instructions.
After Lighting: Turn knobs to HI position for warm-up.

CAUTION

If burner does not light, turn knobs to OFF, wait 5
minutes, and try again. Always close valve during the 5
minute waiting period. If the burner does not ignite with
the valve open, gas will continue to flow out of the burner
and could accidentally ignite with risk of injury.

Match-Lighting

s Do not lean over grill while lighting.

Sideburner Ignitor Lighting

1. Turn OFF gas burner control valves.

2. Turn ON gas source or tank.

3. To ignite SIDEBURNER, open sideburner cover.

4. Turn sideburner knob to HIGE. and push IGNITOR

button rapidly.

5. If sideburner does not light in 5 seconds, turn knob to OFF,
wait 5 minutes, then repeat lighting procedure.

Sideburner Match Lighting

1.

Turn on gas at LP tank.

2. Hold lit match to any port on the burner. Push in and turn
sideburner knob to . Be sure burner lights and stays lit.

CAUTION

• Putting out grease fires by closing the lid is not
possible. Grills are well ventilated for safety reasons.

• Do not use water on a grease fire. Personal injury may
result. If a grease fire develops, turn knobs and LP tank
off.

• Do not leave grill unattended while preheating or
burning off food residue on high. If grill has not been
regularly cleaned, a grease fire can occur that may
damage the product. Follow instructions on General
Grill Cleaning and Cleaning The Burner Assembly to
prevent grease fires.

1. Open lid during lighting.

2. Place match into match holder (hanging from side of cart).

3. Push in and turn left knob to HIGH position. Be sure

burner lights and stays lit.

4. Light right burner by pushing knob in and turning to HIGH
position.

Before Your First Cookout

• Light burners, check to make sure they are lit, close the lid and
warm up grill on HIGH for 15 minutes. This curing of paint and
parts will produce an odor only on first lighting.

Burner Flame Check

• Light burner, rotate knobs from HIGH to LOW. You should see
a smaller flame in LOW position than seen on HIGH. Always
check flame prior to each use. If only low flame is seen refer to
"Sudden drop or low flame" in the Troubleshooting Section.

HI

LO

Hose Check

• Before each use, check to see if hoses are cut, worn or kinked.

Replace damaged hoses before using grill. Use only
valve/hose/regulator specified in the Parts List.

8 • 463720308

Normal
Hose

Kinked
Hose

Turning Grill Off

• Turn all knobs to OFF position. Turn LP tank off by turning
OPD hand wheel clockwise to a full stop.

Ignitor Check

• Turn gas off at LP tank. Press and hold ignitor button. "Click"

should be heard and spark seen each time between collector
box or burner and electrodes. See "Troubleshooting" if no click
or spark.

Valve Check

• Important: Make sure gas is off at LP tank before checking
valves. Knobs lock in OFF position. To check valves, first

push in knobs and release, knobs should spring back. If knobs
do not spring back, replace valve assembly before using grill.
Turn knobs to LO position then turn back to OFF position.
Valves should turn smoothly.

General Grill Cleaning

• Keep the outside of your grill looking new by cleaning it once a
month with warm soap and water or a non-abrasive cleaner. If
you don’t have a grill cover, wipe off dust and grime before
starting your grill.

• Coating the cooking grids with spray-on cooking oil will keep the
food from sticking and make clean up easier. After cooking,
scrape the grates with a long handled, brass wire bristle brush.

• Check inside the grill bottom for grease build up and clean
often, especially after cooking fatty meat.

• Do not mistake brown or black accumulation of grease and
smoke for paint. Apply a strong solution of detergent and water
or use a grill cleaner with scrub brush on insides of grill lid and
bottom. Rinse and allow to completely air dry. Do not apply a

caustic grill/oven cleaner to painted surfaces.

• Plated wire grates: Wash grates with concentrated grill

cleaner or use soap and water solution. Dry thoroughly and
store indoors between cookouts.

• Plastic parts: Wash with warm soapy water and wipe dry.

s Do not use citrisol, abrasive cleaners, degreasers or a
concentrated grill cleaner on plastic parts. Damage to and
failure of parts can result.

• Porcelain grates: Because of glass-like composition, most
residue can be wiped away with baking soda/water solution or
specially formulated cleaner. Use non-abrasive scouring
powder for stubborn stains.

• Painted surfaces: Wash with mild detergent or nonabrasive
cleaner and warm soapy water. Wipe dry with a soft
nonabrasive cloth.

• Stainless steel surfaces: To maintain your grill’s high quality
appearance, wash with mild detergent and warm soapy water
and wipe dry with a soft cloth after each use. Baked-on grease
deposits may require the use of an abrasive plastic cleaning
pad. Use only in direction of brushed finish to avoid damage.
Do not use abrasive pad on areas with graphics.

• Cooking surfaces: If a bristle brush is used to clean any of

the grill cooking surfaces, ensure no loose bristles remain on

cooking surfaces prior to grilling. It is not recommended to

clean cooking surfaces while grill is hot.

CAUTION

SPIDER ALERT!

GAS COLLECTOR

BOX & IGNITOR

CONTROL PANEL

VALVE

If you notice that your grill is getting hard to light or that the
flame isn’t as strong as it should be, take the time to check and
clean the venturi’s.

In some areas of the country, spiders or small insects have been
known to create “flashback” problems. The spiders spin webs, build
nests and lay eggs in the grill’s venturi tube(s) obstructing the flow of
gas to the burner. The backed-up gas can ignite in the venturi behind
the control panel. This is known as a flashback and it can damage
your grill and even cause injury.

To prevent flashbacks and ensure good performance the burner and
venturi assembly should be removed from the grill and cleaned
before use whenever the grill has been idle for an extended period.

AIR

SHUTTER

LIFT OUT

BURNER ASSEMBLY

CLEAN OUT

VENTURI

VENTURI

INSIDE VENTURI

SPIDER WEBS

BURNER

REMOVE
BURNER

CLIPS

SPIDER WEBS

INSIDE VENTURI

463720308 • 9