Charbroil 463351605 Owner's Manual
Assembly Instructions/Use and Care Manual
NO TOOLS
ASSEMBLY
Liquid Propane Gas Grill
Model No.415.162110
This Grill Is For
Outdoor Use Only
N
• Read this manual before cooking on
grill. Failure to follow all
manufacturer’s instructions could
result in fire or explosion which could
cause property damage, personal
injury or death.
• Combustion by-products produced
when using this product contain
chemicals known to the State of
California to cause cancer, birth
defects, or other reproductive harm.
• Read and follow all Safety
Statements, Assembly Instructions
and Use & Care Directions before
attempting to assemble and cook.
• Some parts may contain sharp edges,
especially as noted in these
instructions. Wear protective gloves
if necessary.
WARNING
CAUTION
• Parts
• Assembly
• Safety Rules
Assembly Questions?
Call 1-800-241-7548
Parts Ordering:
Call 1-800-4-MY-HOME
To Installer/Assembler: Leave
these instructions with
consumer.
To Consumer: Keep this
manual for future reference.
• Use and Care
• Troubleshooting
• Español, p. 33
®
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
463351505 / 1-7001064 (06-10-05)
Printed in USA©2005 Sears, Roebuck andCo.,AllRightsReserved
WARNING
FOR YOUR SAFETY
1. Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
2. An LP tank not connected for use shall
not be stored in the vicinity of this or any
other appliance.
FOR YOUR SAFETY
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, immediately call your
gas supplier or your fire department.
Safety Symbols
The symbolsandboxes shown below explainwhateach heading
means. Readandfollow all of themessagesfound throughout
the manual.
DANGER
DANGER: Indicates an imminently hazardoussituation
which, ifnotavoided, will result indeathor serious injury.
WARNING
WARNING: Be alert to thepossibilityof serious bodily injury
if theinstructionsare not followed. Besureto read and
carefully followallof the messages.
CAUTION
Call Grill Service Center For Help And Parts
If youhavequestions or need assistanceduringassembly,
please call . Youwill be speaking to a
representative ofthegrill manufacturer and notaSears
employee. To order new parts callSears at .
1-800-241-7548
1-800-4-MY-HOME
Product Record
IMPORTANT: Fill outthe product record information below.
Model Number
Serial Number
See ratinglabel ongrill for serialnumber.
Date Purchased
CAUTION
CAUTION: Indicatesapotentially hazardous situation which,
if notavoided,may result in minorormoderate injury.
®
Installation Safety Precautions
Use grillonlywith LP (propane) gasand the regulator/valve
•
assembly supplied.
Grill installationmustconform with local codes,orin their
•
absence with
Z223.1
LP GasCode Grill isnotfor use in oron
recreational vehiclesand/orboats.
• All electrical accessories (suchas rotisserie) must be
electrically groundedinaccordance with local codes,or
National Electrical Code,ANSI / NFPA 70.
electrical cordsand/orfuel supply hoses awayfromany hot
surfaces.
• This grill is safetycertified for outdoor use inthe United States
only.Do not modifyforuse in any otherlocation.Modification
will resultina safety hazard.
National Fuel GasCode, NFPA 54 / ANSI
. Handlingandstorage of LP cylindersmust conform to
NFPA/ANSI 58.
Keep any
For residential useonly. Do not use forcommercial
cooking.
2 • 463351505
TABLE OF CONTENTS WARRANTY
For YourSafety......................................2
Grill ServiceCenter...................................2
Product RecordInformation ............................2
Safety Symbols......................................2
Installation SafetyPrecautions..........................2
Kenmore GrillWarranty ...............................3
Parts List...........................................4
Parts Diagram.......................................5
Assembly........................................6-18
Use andCare ...................................19-26
Cooking Table...............................27
Troubleshooting...........................28-30
Repair Protection Agreements
Congratulations on making a smart purchase.
Kenmore product isdesignedand manufactured for yearsof
®
dependable operation.Butlike all products, itmayrequire repair
from timetotime. That’s whenhaving a Repair Protection
Agreement cansaveyou money and aggravation.
Purchase a Repair Protection Agreement now and protect
yourself from unexpected hassle and expense.
Here’s what’sincluded in theAgreement:
Expert service
by our12,000professional repair specialists
Unlimited service andno charge
covered repairs
Product replacement
Discount of 10%
if yourcoveredproduct can’t be fixed
from regularpriceof service and servicerelated partsnotcovered by the agreement;also,10% off
regular priceofpreventive maintenance check
Fast help byphone
– phonesupportfrom a Sears
technician onproductsrequiring in-home repair,plus
convenient repairscheduling
Once youpurchasethe Agreement,a simple phone call isall that
it takesforyou to schedule service.Youcan call anytime day or
night, orschedulea service appointment online.
Sears hasover12,000 professional repair specialists,whohave
access toover4.5 million quality partsandaccessories. That’s
the kindofprofessionalism you can countonto help prolong the
life ofyournew purchase for yearstocome. Purchase your
Repair ProtectionAgreement today!
Some limitations andexclusions apply.
For prices andadditional information call 1-800-827-6655.
Your new
for partsandlabor on all
KENMORE GRILL WARRANTY
One Year Full Warranty on Kenmore Grill
If thisgrillis defective in materialorworkmanship within one
year fromthedate of purchase, call1-800-4-MYHOME to
have itrepairedfree of charge.
Additional Limited Warrantyon Specific Grill Parts
For thetimeperiods listed below,the following specific grill
parts willbereplaced free of chargeifthey are defective in
material orworkmanship.Youwill be charged forlabor.
• Lifetime onAluminum Topand Bottom Castings.
• Twoyears from purchase dateon Stainless Burner
Assembly.
All warrantycoverageexcludes batteries and anygrillpart
paint lossorrusting, which are eitherexpendableparts that
can wearoutfrom normal use inlessthan a year,or are
conditions thatcanbe the result ofnormaluse, accident or
improper maintenance.
All warrantycoverageis void if thisgrillis used for
commercial orrentalpurposes.
This warrantygivesyou specific legal rights,andyou may
also haveotherrights which vary fromstateto state.
Sears, Roebuck andCo., Dept. 817WA,
Hoffman Estates, IL60179
®
Sears Installation Service
For Sears professional installation
door openers,waterheaters, and other majorhomeitems, in the
U.S.A. call
1-800-4-MY-HOME
of homeappliances,garage
®
463351505 • 3
PARTS LIST – Model No. 415.162110
Key Qty Description Part #
1 1 Right Leg Assembly w/Match Holder. 7000630
2 1 Left Leg Assembly................7000631
3 1 Bottom Shelf ....................7000612
4 27 #10-16x1/2” Self-TapScrew ........7000737 STD611005
5 1 Match Holder w/Chain.............7000364
6 5 Push Fastener...................4080112
7 2 Leg Extender....................7000320
8 3 “U” Nut 1/4-20...................7000185
9 1 1/4-20 x 6”Tank Thumbscrew.......7000355
10 1 1/4-20 Flanged HexNut ...........7000394
11 2 #10-24x1/2” Washer Head Screw....7000829
Key Qty Description Part #
25 1 Control Panel ...................7000648
26 1 Valve/Hose/RegulatorAssembly.....7000376
27 1 Shelf ..........................7000351
28 1 SideburnerAssembly .............7000488
29 1 Sideburner Handle ...............7000059
30 2 Sideburner Handle HexNuts .......7000271
31 1 Sideburner Grate ................4156376
32 1 Sideburner Burner................7000036
33 1 Sideburner Ignitor Wire,24” ........7000894
34 3 Wing Nuts ......................4080063 STD541610
35 1 Fascia.........................7000295
12 1 Axle Rod .......................7000265
13 2 Wheel .........................7000262
14 4 Rail ...........................7000480
15 1 Front Panel .....................7000628
16 1 Grill Bottom.....................7000842
17 4 #10-1” Self-TapScrew ............4080716
18 1 Carry-Over Tube.................7000277
19 2 3/16 Pal Nut ....................7000132
20 2 Casting Bumper .................7000184
21 1 Electrode w/Wing Nut.............7000378
22 1 Ignition Module ..................7000160
23 1 Ignitor Wire, 11”..................7000893
36 1 #10x3/8” Self-TapScrew...........7000449
37 1 Top Casting.....................7000614
38 1 Logo Plate Assembly .............4157167
39 1 Bezel TemperatureGauge .........4157169
40 1 Temperature Gauge w/WingNut.....4157171
41 2 Shoulder Bolt ...................7000186
42 1 Handle.........................7000199
43 3 Control Knob....................7000312
44 2 VaporizerTents..................7000044
45 1 Ignition Button w/Battery...........7000162
46 1 Condiment Basket................7000348
47 2 Cooking Grid, 12”x15”.............7000028
24 2 Burners........................7000083
4 • 463351505
48 1 SwingAway.....................7000182
49 1 Grease Tray ....................7000042
50 1 Grease Pan.....................7000046
PARTS DIAGRAM – Model No. 415.162110
37
49
50
29
33
41
40
39
34
38
31
4
4
30
14
4
4
2
4
4
46
32
8
28
20
34
4
4
7
35
36
4
4
23
6
43
34
42
24
17
21
22
19
45
44
43
41
18
24
17
10
15
8
26
19
6
25
16
8
20
48
47
27
4
14
4
4
4
4
6
5
1
4
4
4
11
13
12
6
3
11
13
463351505 • 5
ASSEMBLY – Model No. 415.162090
Use includedPhillipshead screwdriver to assembleyourgrill.
Size andtype ofhardware used inassembly ofyour grill mayvary,but will not affect grillintegrity,performance or assembly.
“NEW”
T. L.M. - Torque Locking Method
1
Screw + Thru Part +Formed Lock =
•
The cart assembly utilizesthenew T.L.M.fastening method.
•
No need for theoldstyle “Bolt & Nut”combination
1
2
Cart Assembly
Place bottomshelf on table or grillshipping carton.
Insert tabson leg assembly with into right sideof bottom shelf.
Attach legassembly with one screw (4)on each side.
Insert tabson leg assembly into leftside of bottom shelf.
Attach legassembly with two screws oneach leg.
3
Solid Lock Cart Structure
Screw
match lightingchain
without matchlighting chain
2
Thru Part
1
3
Formed LockingSystem
4
Qty:8
Bottom Shelf
Right LegAssemblyw/Match Lighting Chain
6 • 463351505
4
Correctly assembledlegs
2
Leg Extenders,Axle Rods, Wheels and TankThumbscrew
Turn cartupside down.
Insert legextenders. Check to make sureleg extender is all theway
into theleg.
Attach u-nut(8) to tab. See enlargementof u-nut for correct position.
Thread tankthumbscrew (9) into hole andu-nut. Screw flanged hex nut
(10) ontoend of tank thumbscrew. Donot tighten further.
Attach onewasher head screw (11) toaxle rod. Slide wheel onaxle
rod. Insertaxle rod into large holein bottom shelf. Attach otherwheel
and washerhead screw. Hand hold axlerod to tighten washer head
screw.
10
Qty: 1
9
Qty: 1
Not toscale
8
Qty: 1
Not toscale
11
Qty: 2
Leg Extender
Correct position
u-nut
8
Correct position
flanged hexnut
10
Hub onwheel faces
into grillbottom
9
11
Wheel
Axle Rod
Stand cart uprightand remove
cardboard sleeves
463351505 • 7
3
Rail Assembly
Overlap rails and hooktabs into slots. Pull railsto latch.
Attach onescrew (4) in center ofeach rail.
Attach railto legs with two screwsin each corner.
HINT:
Firmly pushrail down into leg notches.Attach lower screw first.
(all identical)
4
Qty:10
Rail
4
8 • 463351505
4
Front Panel
Place pushpins (6) halfway into bottomof front panel.
Rotate frontpanel up, insert push pins.
Push bottompush pins in all theway.
Front Panel
Front Panel
Push Pins(6)
Push Pins(6)
6
Qty: 4
463351505 • 9
5
Grill BottomAssembly
Angle grillbottom assembly around and underthe rails.
CAUTION: Becareful not to dislodge burnertubes.
Make sureribs on each side ofbottom casting are nestled into
notches oncasting seat.
Attach fourscrews (17) inside grill bottomand into casting seat.
17
Qty: 4
Burner Tube
17
Grill Bottom
Casting Seat
10 • 463351505
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