Charbroil 463351505 Owner's Manual
Assembly Instructions/Use and Care Manual
NO TOOLS
ASSEMBLY
Liquid Propane Gas Grill
Model No. 415.162110
This Grill Is For
Outdoor Use Only
N
• Read this manual before cooking on
grill. Failure to follow all
manufacturer’s instructions could
result in fire or explosion which could
cause property damage, personal
injury or death.
• Combustion by-products produced
when using this product contain
chemicals known to the State of
California to cause cancer, birth
defects, or other reproductive harm.
• Read and follow all Safety
Statements, Assembly Instructions
and Use & Care Directions before
attempting to assemble and cook.
• Some parts may contain sharp edges,
especially as noted in these
instructions. Wear protective gloves
if necessary.
WARNING
CAUTION
• Parts
• Assembly
• Safety Rules
Assembly Questions?
Call 1-800-241-7548
Parts Ordering:
Call 1-800-4-MY-HOME
To Installer/Assembler: Leave
these instructions with
consumer.
To Consumer: Keep this
manual for future reference.
• Use and Care
• Troubleshooting
• Español, p. 33
®
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
463351505 / 1-7001064 (06-10-05)
Printed in USA©2005 Sears, Roebuck and Co., All Rights Reserved
WARNING
FOR YOUR SAFETY
1. Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
2. An LP tank not connected for use shall
not be stored in the vicinity of this or any
other appliance.
FOR YOUR SAFETY
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, immediately call your
gas supplier or your fire department.
Safety Symbols
The symbols and boxes shown below explain what each heading
means. Read and follow all of the messages found throughout
the manual.
DANGER
DANGER: Indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
WARNING
WARNING: Be alert to the possibility of serious bodily injury
if the instructions are not followed. Be sure to read and
carefully follow all of the messages.
CAUTION
Call Grill Service Center For Help And Parts
If you have questions or need assistance during assembly,
please call . You will be speaking to a
representative of the grill manufacturer and not a Sears
employee. To order new parts call Sears at .
1-800-241-7548
1-800-4-MY-HOME
Product Record
IMPORTANT: Fill out the product record information below.
Model Number
Serial Number
See rating label on grill for serial number.
Date Purchased
CAUTION
CAUTION: Indicates a potentially hazardous situation which,
if not avoided, may result in minor or moderate injury.
®
Installation Safety Precautions
•
Use grill only with LP (propane) gas and the regulator/valve
assembly supplied.
•
Grill installation must conform with local codes, or in their
absence with
Z223.1
LP Gas Code Grill is not for use in or on
recreational vehicles and/or boats.
• All electrical accessories (such as rotisserie) must be
electrically grounded in accordance with local codes, or
National Electrical Code, ANSI / NFPA 70.
electrical cords and/or fuel supply hoses away from any hot
surfaces.
• This grill is safety certified for outdoor use in the United States
only. Do not modify for use in any other location. Modification
will result in a safety hazard.
National Fuel Gas Code, NFPA 54 / ANSI
. Handling and storage of LP cylinders must conform to
NFPA/ANSI 58.
Keep any
For residential use only. Do not use for commercial
cooking.
2 • 463351505
TABLE OF CONTENTS WARRANTY
For Your Safety......................................2
Grill Service Center...................................2
Product Record Information ............................2
Safety Symbols......................................2
Installation Safety Precautions ..........................2
Kenmore Grill Warranty ...............................3
Parts List...........................................4
Parts Diagram.......................................5
Assembly........................................6-18
Use and Care ...................................19-26
Cooking Table...............................27
Troubleshooting...........................28-30
Repair Protection Agreements
Congratulations on making a smart purchase.
Kenmore product is designed and manufactured for years of
®
dependable operation. But like all products, it may require repair
from time to time. That’s when having a Repair Protection
Agreement can save you money and aggravation.
Purchase a Repair Protection Agreement now and protect
yourself from unexpected hassle and expense.
Here’s what’s included in the Agreement:
Expert service
by our 12,000 professional repair specialists
Unlimited service and no charge
covered repairs
Product replacement
Discount of 10%
if your covered product can’t be fixed
from regular price of service and servicerelated parts not covered by the agreement; also, 10% off
regular price of preventive maintenance check
Fast help by phone
– phone support from a Sears
technician on products requiring in-home repair, plus
convenient repair scheduling
Once you purchase the Agreement, a simple phone call is all that
it takes for you to schedule service. You can call anytime day or
night, or schedule a service appointment online.
Sears has over 12,000 professional repair specialists, who have
access to over 4.5 million quality parts and accessories. That’s
the kind of professionalism you can count on to help prolong the
life of your new purchase for years to come. Purchase your
Repair Protection Agreement today!
Some limitations and exclusions apply.
For prices and additional information call 1-800-827-6655.
Your new
for parts and labor on all
KENMORE GRILL WARRANTY
One Year Full Warranty on Kenmore Grill
If this grill is defective in material or workmanship within one
year from the date of purchase, call 1-800-4-MY HOME to
have it repaired free of charge.
Additional Limited Warranty on Specific Grill Parts
For the time periods listed below, the following specific grill
parts will be replaced free of charge if they are defective in
material or workmanship. You will be charged for labor.
• Lifetime on Aluminum Top and Bottom Castings.
• Two years from purchase date on Stainless Burner
Assembly.
All warranty coverage excludes batteries and any grill part
paint loss or rusting, which are either expendable parts that
can wear out from normal use in less than a year, or are
conditions that can be the result of normal use, accident or
improper maintenance.
All warranty coverage is void if this grill is used for
commercial or rental purposes.
This warranty gives you specific legal rights, and you may
also have other rights which vary from state to state.
Sears, Roebuck and Co., Dept. 817WA,
Hoffman Estates, IL 60179
®
Sears Installation Service
For Sears professional installation
door openers, water heaters, and other major home items, in the
U.S.A. call
1-800-4-MY-HOME
of home appliances, garage
®
463351505 • 3
PARTS LIST – Model No. 415.162110
Key Qty Description Part #
1 1 Right Leg Assembly w/ Match Holder. 7000630
2 1 Left Leg Assembly................7000631
3 1 Bottom Shelf ....................7000612
4 27 #10-16x1/2” Self-Tap Screw ........7000737 STD611005
5 1 Match Holder w/Chain.............7000364
6 5 Push Fastener...................4080112
7 2 Leg Extender....................7000320
8 3 “U” Nut 1/4-20 ...................7000185
9 1 1/4-20 x 6” Tank Thumbscrew.......7000355
10 1 1/4-20 Flanged Hex Nut ...........7000394
11 2 #10-24x1/2” Washer Head Screw....7000829
Key Qty Description Part #
25 1 Control Panel ...................7000648
26 1 Valve/Hose/RegulatorAssembly.....7000376
27 1 Shelf ..........................7000351
28 1 Sideburner Assembly .............7000488
29 1 Sideburner Handle ...............7000059
30 2 Sideburner Handle Hex Nuts .......7000271
31 1 Sideburner Grate ................4156376
32 1 Sideburner Burner................7000036
33 1 Sideburner Ignitor Wire, 24” ........7000894
34 3 Wing Nuts ......................4080063 STD541610
35 1 Fascia .........................7000295
12 1 Axle Rod .......................7000265
13 2 Wheel .........................7000262
14 4 Rail ...........................7000480
15 1 Front Panel .....................7000628
16 1 Grill Bottom .....................7000842
17 4 #10-1” Self-Tap Screw ............4080716
18 1 Carry-Over Tube.................7000277
19 2 3/16 Pal Nut ....................7000132
20 2 Casting Bumper .................7000184
21 1 Electrode w/Wing Nut .............7000378
22 1 Ignition Module ..................7000160
23 1 Ignitor Wire, 11”..................7000893
36 1 #10x3/8” Self-Tap Screw...........7000449
37 1 Top Casting.....................7000614
38 1 Logo Plate Assembly .............4157167
39 1 Bezel Temperature Gauge .........4157169
40 1 Temperature Gauge w/Wing Nut.....4157171
41 2 Shoulder Bolt ...................7000186
42 1 Handle.........................7000199
43 3 Control Knob....................7000312
44 2 Vaporizer Tents ..................7000044
45 1 Ignition Button w/Battery...........7000162
46 1 Condiment Basket................7000348
47 2 Cooking Grid, 12”x15”.............7000028
24 2 Burners ........................7000083
4 • 463351505
48 1 SwingAway .....................7000182
49 1 Grease Tray ....................7000042
50 1 Grease Pan.....................7000046
PARTS DIAGRAM – Model No. 415.162110
37
49
50
29
33
41
40
39
34
38
31
4
4
30
14
4
4
2
4
4
46
32
8
28
20
34
4
4
7
35
36
4
4
23
6
43
34
42
24
17
21
22
19
45
44
43
41
18
24
17
10
15
8
26
19
6
25
16
8
20
48
47
27
4
14
4
4
4
4
6
5
1
4
4
4
11
13
12
6
3
11
13
463351505 • 5
ASSEMBLY – Model No. 415.162090
Use included Phillips head screwdriver to assemble your grill.
Size and type of hardware used in assembly of your grill may vary, but will not affect grill integrity, performance or assembly.
“NEW”
T. L. M. - Torque Locking Method
1
Screw + Thru Part + Formed Lock =
The cart assembly utilizes the new T.L.M. fastening method.
•
No need for the old style “Bolt & Nut” combination
•
1
2
Cart Assembly
Place bottom shelf on table or grill shipping carton.
Insert tabs on leg assembly with into right side of bottom shelf.
Attach leg assembly with one screw (4) on each side.
Insert tabs on leg assembly into left side of bottom shelf.
Attach leg assembly with two screws on each leg.
3
Solid Lock Cart Structure
Screw
match lighting chain
without match lighting chain
2
Thru Part
1
3
Formed Locking System
4
Qty:8
Bottom Shelf
Right Leg Assembly w/Match Lighting Chain
6 • 463351505
4
Correctly assembled legs
2
Leg Extenders, Axle Rods, Wheels and Tank Thumbscrew
Turn cart upside down.
Insert leg extenders. Check to make sure leg extender is all the way
into the leg.
Attach u-nut (8) to tab. See enlargement of u-nut for correct position.
Thread tank thumbscrew (9) into hole and u-nut. Screw flanged hex nut
(10) onto end of tank thumbscrew. Do not tighten further.
Attach one washer head screw (11) to axle rod. Slide wheel on axle
rod. Insert axle rod into large hole in bottom shelf. Attach other wheel
and washer head screw. Hand hold axle rod to tighten washer head
screw.
10
Qty: 1
9
Qty: 1
Not to scale
8
Qty: 1
Not to scale
11
Qty: 2
Leg Extender
Correct position
u-nut
8
Correct position
flanged hex nut
10
Hub on wheel faces
into grill bottom
9
11
Wheel
Axle Rod
Stand cart upright and remove
cardboard sleeves
463351505 • 7
3
Rail Assembly
Overlap rails and hook tabs into slots. Pull rails to latch.
Attach one screw (4) in center of each rail.
Attach rail to legs with two screws in each corner.
HINT:
Firmly push rail down into leg notches. Attach lower screw first.
(all identical)
4
Qty:10
Rail
4
8 • 463351505
4
Front Panel
Place push pins (6) halfway into bottom of front panel.
Rotate front panel up, insert push pins.
Push bottom push pins in all the way.
Front Panel
Front Panel
Push Pins (6)
Push Pins (6)
6
Qty: 4
463351505 • 9
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