Read and follow all safety statements, assembly
instructions, and use and care directions before
attempting to assemble and cook.
INSTALLER/ASSEMBLER:
Leave this manual with consumer.
WARNING:
Failure to follow all manufacturer’s instructions could
result in serious personal injury and/or property
damage.
CAUTION:
Some parts may contain sharp edges – especially as
noted in the manual! Wear protective gloves if
necessary.
CONSUMER:
Keep this manual for future reference.
If you have questions or need assistance during assembly, please call.1-888-473-1238
To insure your satisfaction and for follow-up service, register your grill online at www.grillregistration.com
463269806 • 80006316 • 02-23-06
DANGER
WARNING
FOR YOUR SAFETY
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the appliance
and immediately call your gas supplier or your
fire department.
WARNING
FOR YOUR SAFETY
1. Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
2. An LP cylinder not connected for use shall not
be stored in the vicinity of this or any other
appliance.
CALIFORNIA PROPOSITION 65
Combustion by-products produced when using this
product contain chemicals known to the State of
California to cause cancer, birth defects, and other
reproductive harm.
Installation Safety Precautions
••Use grill, as purchased, only with LP (propane) gas and the
regulator/valve assembly supplied. A conversion kit must be
purchased for use with natural gas.
Grill installation must conform with local codes, or in their
absence of local codes, with either the
Code, ANSI Z223.1/4, Natural Gas and Propane
Installation Code, CSA B149.1, or Propane Storage and
Handling Code, B149.2, or the Standard for Recreational
Vehicles, ANSI A 119.2/NFPA 1192, and CSA Z240 RV Series,
Recreational Vehicle Code, as applicable.
• All electrical accessories (such as rotisserie) must be
electrically grounded in accordance with local codes, or
National Electrical Code, ANSI / NFPA 70.
cords and/or fuel supply hoses away from any hot surfaces.
• This grill is safety certified for use in the United States only. Do
not modify for use in any other location. Modification will result
in a safety hazard.
NFPA 5
National Fuel Gas
Keep any electrical
Call Grill Service Center for Help and Parts
• If you need help or warranty parts call 1-888-473-1238.
Business hours: 8AM - 6PM EST Monday - Friday.
• To order non-warranty replacement parts or accessories (
cover, cleaners, paint
1-706-565-2121.
IMPORTANT: Fill out the product record information below.
Model Number
Serial Number
Date Purchased
) call 1-800-993-2677 or send a FAX to
See rating label on grill for serial number.
grill
CAUTION
For residential use only. Do not use for commercial
cooking.
Safety Symbols
The symbols and boxes shown below explain what each heading
means. Read and follow all of the messages found throughout
the manual.
DANGER
DANGER: Indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
WARNING
WARNING: Indicates an potentially hazardous situation
which, if not avoided, could result in death or serious
injury.
CAUTION
CAUTION: Indicates a potentially hazardous situation or
unsafe practice which, if not avoided, may result in minor
or moderate injury.
2 • 463269806
TABLE OF CONTENTSLIMITED WARRANTY
For Your Safety ......................................2
this product shall be free from defects in workmanship and materials after
Grill Service Center...................................2
Product Record Information ............................2
Do not attempt to repair or alter the
hose/valve/regulator for any “assumed” defect. Any
modification to this assembly will void your warranty
and create the risk of a gas leak and fire. Use only
authorized replacement parts supplied by
correct assembly and under normal and reasonable home use for the
periods indicated below beginning with the date of purchase. Upon proof
of purchase as provided herein, Manufacturer will repair or replace the
parts listed below which are proven defective during the applicable
warranty period. Such repair or replacement shall be free of charge to you
except for shipping costs.
Stainless steel burners - 3 years
Firebox and lid - Limited Lifetime against perforation
Electronic ignition (excluding battery) - 3 years
Remaining parts (excluding battery) - 1 year
only, is only available to the original owner of the product and is not
transferable. Manufacturer requires reasonable proof of your date of
purchase. Therefore, you should retain your sales slip or invoice and
register your new product immediately. Defective parts subject to this
limited warranty will not be replaced without registration or proof of
purchase. Register online at www.grillregistration.com or complete and
return via mail the Product Registration Card included with this product and
retain your sales receipt for proof of purchase. If registration information is
not available, the proof of purchase will be required.
under the terms of this limited warranty. Manufacturer will not be
responsible for any consequential or incidental damages arising from the
breach of either this limited warranty or any applicable implied warranty, or
for failure or damage resulting from acts of God, improper care and
maintenance, grease fire, accident, alteration, replacement of parts by
anyone other than Manufacturer, misuse, transportation, commercial use,
abuse, hostile environments (inclement weather, acts of nature, animal
tampering), improper installation or installation not in accordance with local
codes. This limited warranty does not cover scratches, dents, corrosions
or discoloring by heat, abrasive and chemical cleaners or any tools used in
the assembly or installation of the appliance, surface rust, or the
discoloration of stainless steel surfaces. This limited warranty will not
reimburse you for the cost of any inconvenience, food reimbursement,
personal injury or property damage. If an original replacement part is not
available, a comparable replacement part will be sent. You will be
responsible for all shipping charges of parts replaced under the terms of
this limited warranty.
GIVEN BY THE MANUFACTURER.
SPECIFICATION OR DESCRIPTION WHEREVER APPEARING IS
WARRANTED BY MANUFACTURER EXCEPT TO THE EXTENT SET
FORTH IN THIS LIMITED WARRANTY.
PROTECTION ARISING UNDER THE LAWS OF ANY STATE,
INCLUDING IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS
FOR A PARTICULAR PURPOSE OR USE, IS HEREBY LIMITED IN
DURATION TO THE DURATION OF THIS LIMITED WARRANTY.
any authority to make any additional warranties or to promise remedies in
addition to or inconsistent with those stated above. Manufacturer's
maximum liability, in any event, shall not exceed the purchase price of the
product paid by the original consumer. This warranty only applies to units
purchased from an authorized retailer.
incidental or consequential damages, so some of the above limitations or
exclusions may not apply to you. This limited warranty gives you specific
legal rights as set for herein. You may also have other rights which vary
from state to state. In the state of California only, if refinishing or
replacement of the product is not commercially practicable, the retailer
selling this product or the Manufacturer will refund the purchase price paid
for the product, less the amount directly attributable to use by the original
consumer-purchaser prior to discovery of the nonconformity. In addition, in
the state of California only, you may take the product to the retail
establishment selling this product in order to obtain performance under this
limited warranty.
warranty, you should write to:
manufacturer.
Manufacturer warrants to the original consumer-purchaser only that
This limited warranty is applicable in the United States and Canada
Repair or replacement of defective parts is your exclusive remedy
THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY
NO PRODUCT PERFORMANCE
ANY IMPLIED WARRANTY
Neither dealers nor the retail establishment selling this product has
NOTE: Some states do not allow an exclusion or limitation of
If you wish to obtain performance of any obligation under this limited
Consumer Warranty Service / P.O. Box 1240
Columbus, GA 31902-1240
463269806 • 3
USE AND CARE
DANGER
• NEVER store a spare LP cylinder under or near
the appliance or in an enclosed area.
• Never fill a cylinder beyond 80% full.
• An over filled or improperly stored cylinder is a
hazard due to possible gas release from the
safety relief valve. This could cause an intense
fire with risk of property damage, serious injury or
death.
• If you see, smell or hear gas escaping,
immediately get away from the LP
cylinder/appliance and call your fire department.
LP Cylinder Removal, Transport and Storage
• Turn OFF all control knobs and LP cylinder valve. Turn coupling
nut counterclockwise by hand only - do not use tools to
disconnect. Loosen cylinder screw beneath bottom shelf, then
lift LP cylinder up and out of cart. Install safety cap onto LP
cylinder valve. Always use cap and strap supplied with valve.
Failure to use safety cap as directed may result in serious
personal injury and/or property damage.
• A disconnected LP cylinder in
storage or being transported
must have a safety cap installed (as shown).
Do not store an LP cylinder in enclosed spaces
such as a carport, garage, porch, covered
patio or other building. Never leave an LP cylinder
inside a vehicle which may become overheated
by the sun.
• Do not store an LP cylinder in an area where children play.
LP Cylinder
• The LP cylinder used with your grill must meet the
following requirements:
•
Use LP cylinders only with these required measurements: 12"
(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.)
capacity maximum.
• LP cylinders must be constructed and marked in accordance
with specifications for LP cylinders of the U.S. Department of
Transportation (DOT). See LP cylinder collar for marking.
•
LP cylinder valve must have:
• Type 1 outlet compatible with
regulator or grill.
• Safety relief valve.
• UL listed Overfill Protection
Device (OPD). This OPD safety
feature is identified by a unique triangular hand wheel.
only LP cylinders equipped with this type of valve.
• LP cylinder must be arranged for vapor withdrawal and include
collar to protect LP cylinder valve. Always keep LP cylinders in
upright position during use, transit or storage.
LP Cylinder Valve
Safety
Cap
Retainer Strap
OPD Hand Wheel
Use
LP (Liquefied Petroleum Gas)
•For
LP gas is nontoxic, odorless and colorless when produced.
Your Safety
cabbage) so that it can be smelled.
•
LP gas is highly flammable and may ignite unexpectedly when
mixed with air.
, LP gas has been given an odor (similar to rotten
LP Cylinder Filling
•
Use only licensed and experienced dealers.
•must purge new cylinder
LP dealerbefore filling.
•NEVER
Dealer shouldfill LP cylinder more than 80% of LP
cylinder volume. Volume of propane in cylinder will vary by
temperature.
•
A frosty regulator indicates gas overfill. Immediately close LP
cylinder valve and call local LP gas dealer for assistance.
• Do not release liquid propane (LP) gas into the atmosphere.
This is a hazardous practice.
• To remove gas from LP cylinder, contact an LP dealer or call a
local fire department for assistance. Check the telephone
directory under “Gas Companies” for nearest certified LP
dealers.
4 • 463269806
LP Cylinder Exchange
Connecting Regulator to the LP Cylinder
• Many retailers that sell grills offer you the option of replacing
your empty LP cylinder through an exchange service. Use only
those reputable exchange companies that inspect, precision fill,
test and certify their cylinders.
Exchange your cylinder only
for an OPD safety feature-equipped cylinder as described
in the "LP Cylinder" section of this manual.
Always keep new and exchanged LP cylinders in upright
•
position during use, transit or storage.
•
Leak test new and exchanged LP cylinders BEFORE
connecting to grill.
LP Cylinder Leak Test
For your safety
Leak test must be repeated each time LP cylinder is exchanged
•
or refilled.
Do not smoke during leak test.
•
Do not use an open flame to check for gas leaks.
•
Grill must be leak tested outdoors in a well-ventilated area,
•
away from ignition sources such as gas fired or electrical
appliances. During leak test, keep grill away from open flames
or sparks.
• Use a clean paintbrush and a 50/50 mild soap and water
solution.
in figure below.
s Do not use household cleaning agents. Damage to gas
train components can result.
Brush soapy solution onto areas indicated by arrows
LP cylinder must be properly secured onto grill. (Refer to
1.
assembly section.)
Turn all control knobs to the OFF position.
2.
Turn LP cylinder OFF by turning hand-wheel clockwise to a
3.
full stop
Remove the protective cap from LP cylinder valve. Always use
4.
.
cap and strap supplied with valve.
c
k
w
o
i
l
s
e
Strap and Cap
OPD Hand Wheel
Type 1 outlet with
thread on outside
Safety Relief Valve
C
f
f
O
Do not use a POL transport plug
(plastic part with external threads)!
It will defeat the safety feature of
the valve.
WARNING
If “growing” bubbles appear do not use or move the LP
cylinder. Contact an LP gas supplier or your fire
department!
5. Hold regulator and insert nipple into LP
cylinder valve. Hand-tighten the
coupling nut, holding regulator in a
straight line with LP cylinder valve so
as not to cross-thread the connection.
Nipple has to be centered
into the LP cylinder valve.
463269806 • 5
Straight
Hold coupling nut and regulator
as shown for proper connection
to LP cylinder valve.
6.
Turn the coupling nut clockwise and tighten to a full stop. The
regulator will seal on the back-check feature in the LP cylinder
valve, resulting in some resistance.
three-quarters turn is required to complete the
connection. Tighten by hand only – do not use tools.
NOTE:
An additional one-half to
Leak Testing Valves, Hose and Regulator
1. Turn all grill control knobs to OFF.
2.
Be sure regulator is tightly connected to LP cylinder.
3.
Completely open LP cylinder valve by turning hand wheel
counterclockwise. If you hear a, turn gas off
immediately. There is a major leak at the connection.
before proceeding
4.
Brush soapy solution onto areas circled below.
.
rushing sound
Correct
If you cannot complete the connection, disconnect regulator and
repeat steps 5 and 6. If you are still unable to complete the
connection,
do not use this regulator!
DANGER
• Do not insert any tool or foreign object into the valve
outlet or safety relief valve. You may damage the valve
and cause a leak. Leaking propane may result in
explosion, fire, severe personal injury, or death.
WARNING
• Never attempt to attach this grill to the self-contained
LP gas system of a camper trailer or motor home.
• Do not use grill until leak-tested.
• If a leak is detected at any time, STOP and call the fire
department.
• If you cannot stop a gas leak,close
LPcylinder valve and call LP gas supplier or your fire
department!
immediately
NOTE: Sideburner
shelf fascia not
shown for clarity.
5. If “growing”
cylinder valve immediately and retighten connections.
cannot be stopped do not try to repair.
parts. Order new parts by giving the serial, model number and
name and part number of items needed (see parts list) to the
Grill Service Center at.
6.
Always close LP cylinder valve after performing leak test by
turning hand wheel clockwise.
bubbles appear, there is a leak. Close LP
If leaks
Call for replacement
1-888-473-1238
6 • 463269806
WARNING
For Safe Use of Your Grill and to Avoid Serious
Injury:
•
Do not let children operate or play near grill.
•
Keep grill area clear and free from materials that burn.
•
Do not block holes in sides or back of grill.
•
Check burner flames regularly.
•
Use grill only in well-ventilated space. NEVER use in
enclosed space such as carport, garage, porch,
covered patio, or under an overhead structure of any
kind.
Do not use charcoal or ceramic briquets in a gas grill.
•
Unless briquets are supplied with your grill.)
(
• Use grill at least 3 ft. from any wall or surface.
Maintain 10 ft. clearance to objects that can catch fire
or sources of ignition such as pilot lights on water
heaters, live electrical appliances, etc..
Safety Tips
s
Before opening LP cylinder valve, check the coupling nut for
tightness.
s
When grill is not in use, turn off all control knobs and LP
cylinder valve.
s
Never move grill while in operation or still hot.
s
Use long-handled barbecue utensils and oven mitts to avoid
burns and splatters.
s
Maximum load for sideburner and side shelf is 10 lbs.
s
The grease traybe inserted into grill and emptied after
each use. Do not remove grease tray until grill has
completely cooled.
s
If you notice grease or other hot material dripping from grill
onto valve, hose or regulator, turn off gas supply at once.
Determine the cause, correct it, then clean and inspect valve,
hose and regulator before continuing. Perform a leak test.
Keep ventilation openings in cylinder enclosure (grill cart) free
s
and clear of debris.
Do not store objects or materials inside the grill cart
s
enclosure that would block the flow of combustion air to the
underside of either the control panel or the firebox bowl.
The regulator may make a humming or whistling noise during
s
operation. This will not affect safety or use of grill.
If you have a grill problem see the.
s
If the regulator frosts, turn off grill and LP cylinder valve
s
immediately. This indicates a problem with the cylinder and it
should not be used on any product. Return to supplier!
must
"Troubleshooting Section"
• Apartment Dwellers:
Check with management to learn the requirements
and fire codes for using an LP gas grill in your
apartment complex. If allowed, use outside on the
ground floor with a three (3) foot clearance from walls
or rails. Do not use on or under balconies.
• NEVER attempt to light burner with lid closed. A
buildup of non-ignited gas inside a closed grill is
hazardous.
• Never operate grill with LP cylinder out of correct
position specified in assembly instructions.
• Always close LP cylinder valve and remove
coupling nut before moving LP cylinder from
specified operation position.
CAUTION
• Putting out grease fires by closing the lid is not
possible. Grills are well ventilated for safety
reasons.
• Do not use water on a grease fire. Personal injury
may result. If a grease fire develops, turn knobs
and LP cylinder off.
• Do not leave grill unattended while preheating or
burning off food residue on HI. If grill has not been
regularly cleaned, a grease fire can occur that may
damage the product.
Ignitor Lighting
s
Do not lean over grill while lighting.
1. Open lid during lighting.
Turn ON gas source or tank.
2.
To ignite, turn the IGNITION BURNER knob to IGNITE.
3.
Push and hold ELECTRONIC IGNITOR button.
4.
If ignition does NOT occur within 5 seconds, turn the burner
5.
controls OFF, wait 5 minutes, and repeat lighting
procedure.
Ignite remaining burners by turning to HIGH, starting with
6.
the burners closest to the IGNITION BURNER first.
If ignition still does not occur, follow match-lighting
instructions.
Lighting instructions continued on next page.
463269806 • 7
WARNING
Turn controls and gas source or tank OFF when not
in use.
CAUTION
Burner Flame Check
• Remove cooking grates and flame tamers. Light burners, rotate
knobs from HIGHto LOW. You should see a smaller
flame in LOW position than seen on HIGH. Perform burner
flame check on sideburner, also. Always check flame prior to
each use. If only low flame is seen refer to "Sudden drop or low
flame" in the.Troubleshooting Section
HIGH
If ignition does NOT occur in 5 seconds, turn the
burner controls OFF, wait 5 minutes and repeat the
lighting procedure. If the burner does not ignite with
the valve open, gas will continue to flow out of the
burner and could accidently ignite with risk of injury.
Match-Lighting
s Do not lean over grill while lighting.
1. Open lid.
2.
Place lit match into match holder (hanging from cart side
panel), then into lighting hole on right or left side of grill.
Push in and turn far right or far left burner knob to HIGH.
3.
Be sure burner lights and stays lit.
Light adjacent burners in sequence by pushing knobs in and
4.
turning to HIGH.
Turn on gas at LP cylinder.
Sideburner Ignitor Lighting
s
Do not lean over grill while lighting.
1. Open sideburner lid.
Turn sideburner knob to HIGH, push and hold
2.
ELECTRONIC IGNITOR button.
If sideburner does NOT light, turn knob to OFF, wait 5
3.
minutes, then repeat lighting procedure.
Turn on gas at LP cylinder.
Sideburner Match Lighting
1. Open sideburner lid.
Place lit match near burner.
2.
Turn sideburner knob to HIGH.
3.
Be sure burner lights and
stays lit.
8 • 463269806
Turn on gas at LP cylinder.
LOW
Turning Grill Off
• Turn all knobs toposition. Turn LP cylinder off by
turning hand-wheel clockwise to a full stop.
OFF
Ignitor Check
• Turn gas off at LP cylinder.
button. "Click" should be heard and spark seen each time
between collector box or burner and electrode. See
"Troubleshooting"
if no click or spark.
Press and hold electronic ignitor
Valve Check
• Important: Make sure gas is off at LP cylinder before
checking valves
valves, first push in knobs and release, knobs should spring
back. If knobs do not spring back, replace valve assembly
before using grill. Turn knobs toposition then turn back to
OFF
position. Valves should turn smoothly.
. Knobs lock inposition. To check
OFF
LOW
Hose Check
•
Before each use, check to see if hoses are cut or worn.
Replace damaged hoses before using grill. Use only
valve/hose/regulator specified by manufacturer.
General Grill Cleaning
• Do not mistake brown or black accumulation of grease and
smoke for paint. Interiors of gas grills are not painted at the
(and should never be painted)
factory. Apply a strong solution
of detergent and water or use a grill cleaner with scrub brush
on insides of grill lid and bottom. Rinse and allow to completely
Do not apply a caustic grill/oven cleaner to painted
air dry.
surfaces.
Plastic parts:
•Wash with warm soapy water and wipe dry.
s
Do not use citrisol, abrasive cleaners, degreasers or a
concentrated grill cleaner on plastic parts. Damage to and
failure of parts can result.
• Porcelain surfaces:
residue can be wiped away with baking soda/water solution or
specially formulated cleaner. Use nonabrasive scouring powder
for stubborn stains.
• Painted surfaces:
cleaner and warm soapy water. Wipe dry with a soft
nonabrasive cloth.
• Stainless steel surfaces:
appearance, wash with mild detergent and warm soapy water
and wipe dry with a soft cloth after each use. Baked-on grease
deposits may require the use of an abrasive plastic cleaning
pad. Use only in direction of brushed finish to avoid damage.
Do not use abrasive pad on areas with graphics.
Because of glass-like composition, most
Wash with mild detergent or nonabrasive
To maintain your grill’s high quality
CAUTION
NATURAL HAZARD • SPIDERS
FACT: Sometimes spiders and other small insects climb
into the burner tubes attached to the burners. The
spiders spin webs, build nests and lay eggs. The
webs or nests can be very small, but they
are very strong and can block the flow
of gas. Clean burners prior to use after
storing, at the beginning of grilling season
or after a period of one month not being used.
Spider guards are on the air intakes in an effort to
reduce this problem, but it will not eliminate it! An
obstruction can result in a "flashback" (a fire in the
burner tubes). The grill may still light, but the obstruction
does not allow full gas flow to the burners.
IF YOU EXPERIENCE THE FOLLOWING:
1.
Smell gas.
2.
Burner(s) will not light.
3.
A small yellow flame from burner (should be blue).
4.
Fire coming from around or behind control knob.
STOP!
Immediately turn off gas at LP cylinder!
SOLUTION:
Wait for grill to cool.
Follow the “” instructions.
Clean burners often. Use a 12” pipe cleaner to clean out
the burner tubes. You may also force a stream of water
from a hose nozzle through burner tubes to clean them.
Storing Your Grill
• Clean cooking grates.
• Store in dry location.
• When LP cylinder is connected to grill, store outdoors in a wellventilated space and out of reach of children.
• Cover grill if stored outdoors. Choose from a variety of grill
covers offered by manufacturer.
• Store grill indoors ONLY if LP cylinder is turned off and
disconnected, removed from grill and stored outdoors.
• When removing grill from storage, follow “
Assembly
Cleaning the Burner Assembly
Cleaning the Burner
” instructions before starting grill.
Cleaning the Burner Assembly
Follow these instructions to clean and/or replace parts of burner
assembly or if you have trouble igniting grill.
Turn gas off at control knobs and LP cylinder.
1.
2.Remove cooking grates and flame tamers.
3.Remove screws and carryover tubes from rear of burners.
4.Remove screw and washers to disengage burner from
bracket on firebox.
5.Remove screws to detach electrode from burner. Electrode
should remain in firebox.
6.Carefully lift each burner up and away from valve openings.
We suggest three ways to clean the burner tubes. Use the one
easiest for you.
(A)
Bend a stiff wire (a light weight coat hanger works well)
into a small hook. Run the hook through each burner
tube several times.
(B)
Use a narrow bottle brush with a flexible handle (do not
use a brass wire brush), run the brush through each
burner tube several times.
(C) Wear eye protection:
the burner tube and out the burner ports. Check each
port to make sure air comes out each hole.
7.Wire brush entire outer surface of burner to remove food
residue and dirt.
8.Clean any blocked ports with a stiff wire such as an open
paper clip.
9.Check burner for damage, due to normal wear and corrosion
some holes may become enlarged. If any large cracks or
holes are found replace burner.
VERY IMPORTANT: Burner tubes must reengage valve
openings. See illustrations at right.
10. Attach electrode to burner.
11. Carefully replace burners.
12. Attach burners to brackets on firebox.
13. Reposition carryover tubes and attach
to burners. Replace flame tamers and
cooking grates.
Firebox
Carryover tube
Use an air hose to force air into
Correct
burner-to-valve
engagement
Firebox
burner
bracket
Electrode
463269806 • 9
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