Charbroil 463247504 Owner's Manual

463247504 • 80002112 • 03-24-04

WARNING

FOR YOUR SAFETY

1. Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.

2. An LP tank not connected for use shall
not be stored in the vicinity of this or any
other appliance.

FOR YOUR SAFETY
If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, immediately call your

gas supplier or your fire department.

Installation Safety Precautions

•

This grill is designed for natural gas use at 7 inch water column
supply pressure. Verify supply pressure with your local gas
company. If supply pressure is different than 7 inch, contact a
certified plumber for assistance.

•

Grill installation must conform with local codes, or in their
absence with

Z223.1 CAN/CGA-B149.2 Propane Installation Code

Handling and storage of LP cylinders must conform to LP Gas

NFPA/ANSI 58.

Code Grill is not for use in or on recreational
vehicles and/or boats.

• All electrical accessories (such as rotisserie) must be
electrically grounded in accordance with local codes, or

National Electrical Code, ANSI / NFPA 70 Canadian
Electrical Code, CSA C22.1.

fuel supply hoses away from any hot surfaces.

• This grill is safety certified for use in the United States or
Canada only. Do not modify for use in any other location.
Modification will result in a safety hazard.

National Fuel Gas Code, NFPA 54 / ANSI

or .

Not for use with LP gas.

or

Keep any electrical cords and/or

Call Grill Service Center For Help And Parts

• If you need help or warranty parts call 1-800-241-7548 U.S. or
1-800-387-6057 CANADA.
Business hours: Open 24 hours – Seven days a week.

• To order non-warranty replacement parts or accessories (

cover, cleaners, paint

1-706-565-2121.

IMPORTANT: Fill out the product record information below.

Model Number

Serial Number

Date Purchased

) call 1-800-993-2677 or send a FAX to

See new rating label provided for serial number.

grill

CAUTION

For residential use only. Do not use for commercial
cooking.

Safety Symbols

The symbols and boxes shown below explain what each heading
means. Read and follow all of the messages found throughout
the manual.

DANGER

DANGER: Indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.

WARNING

WARNING: Indicates a potentially hazardous situation which,
if not avoided, could result in death or serious injury.

CAUTION

CAUTION: Indicates a potentially hazardous situation or
unsafe practice which, if not avoided, may result in minor or
moderate injury.

WARNING

CALIFORNIA PROPOSITION 65
Combustion by-products produced when using this
product contain chemicals known to the State of
California to cause cancer, birth defects, and other
reproductive harm.

2 • 463247504

TABLE OF CONTENTS WARRANTY

For Your Safety......................................2

Grill Service Center...................................2

Product Record Information ............................2

Installation Safety Precautions ..........................2

Safety Symbols......................................2

Warranty ...........................................3

Parts List...........................................4

Parts Diagram.......................................5

Assembly ........................................6-12

Use and Care ...................................13-21

Stainless Steel Use and Care

Stainless steel grills can provide many years of reliable
service and an attractive appearance in normal outdoor
exposure. Consider the following tips to extend the
appearance of your stainless steel grill:

• Cooking smoke from normal use of the grill will eventually

coat and discolor the stainless steel surface. Periodic

cleaning of the surface with readily available stainless

steel cleaners is recommended. (In coastal areas, small

rust pits may develop on the surface of your grill that

cannot be fully removed by a cleaner.)

• Periodic cleaning of the cooking grates also helps

decrease the risk of a grease fire which can irreversibly

darken the stainless steel surface. (Please note that the

integrity of the steel is not affected by the flame, only the

appearance.)

Manufacturer warrants to the original consumer­purchaser that this product shall be free from defects in
workmanship and materials under normal and reasonable
use and correct assembly (if assembled by consumer­purchaser), from date of purchase.

Stainless steel and die cast parts - 99 years

Electronic ignition (excluding battery) and

cast iron burners - 10 years

Remaining parts (excluding battery) - 2 years

Manufacturer will, at its option, refinish or replace any
product or part found to be defective during the warranty
period. Manufacturer will require you to return the part(s)
claimed to be defective, for its inspection, freight or postage
prepaid.

If you wish to obtain performance of any obligation under
this limited warranty, you should write to:

Consumer Warranty / P.O. Box 1240

Columbus, GA 31902-1240

Manufacturer may require reasonable proof of purchase
and we suggest you keep your receipt. In the state of
California only, if refinishing or replacement of the product is
not commercially practicable, the retailer selling this product
or Manufacturer will refund the purchase price paid for the
product, less the amount directly attributable to use by the
original consumer-purchaser prior to discovery of the
nonconformity. In addition, in the state of California only, you
may take the product to the retail establishment from which it
was purchased or to any retail establishment selling this
product in order to obtain performance under this warranty.

This warranty does not include the cost on any
inconvenience or property damage due to failure of the
product and does not cover damage due to misuse, abuse,
accident, damage arising out of transportation of the product,
or damage incurred through commercial use of the product.
This express warranty is the sole warranty given by the
manufacturer and is in lieu of all other warranties, express or
implied, including implied warranty of merchantability or
fitness for a particular purpose. Neither Manufacturer dealers
nor the retail establishment selling this product has any
authority to make any warranties or to promise remedies in
addition to or inconsistent with those stated above.
Manufacturer's maximum liability, in any event, shall not
exceed the purchase price of the product paid by the original
consumer-purchaser. Some states do not allow the exclusion
or limitation of incidental or consequential damages. So the
above limitations or exclusions may not apply to you. This
warranty gives you specific legal rights and may also have
other rights which vary from state to state.

463247504 • 3

PARTS LIST – Model No. 463247504

Key Qty Description Part #

1 Grill Lid Assembly ...............80000836

A 1 Lid.............................80000837

B 1 Lid Handle ......................80000842

C 1 Handle Seat, Left .................80000845

D 1 Handle Seat Plate, Left ............80000511

E 1 Handle Seat, Right ................80000846

F 1 Handle Seat Plate, Right ...........80000512

G 1 Thermometer ....................80000096

H 1 Thermometer Bezel ...............80000097

I 1 Logo Plate ......................80001402

1 Grill Bottom Assembly............80001646

J 1 Grill Bottom .....................80001517

K 4 Main Burner .....................80001254

L 1 Burner Brace/Carryover ............80001535

M 1 Manifold Heat Shield ..............80001539

Key Qty Description Part #

1 Cart Assembly ..................80001649

GG 1 Leg Assembly with Panel, Left .......80001904

HH 1 Leg Assembly with Panel, Right......80001573

I I 1 Cart Back Panel ..................80001577

JJ 4 Caster Socket....................80000377

KK 1 Bottom Shelf.....................80001579

1 Rotisserie Motor and Spit Assembly 80001603

LL 1 Spit Rod ........................80001604

MM 1 Spit Handle......................80001328

NN 1 Collar ..........................80001329

OO 2 Fork ...........................80001330

PP 1 Rotisserie Motor ..................80001627

QQ 1 Rotisserie Mounting Bracket, Right . . . 80001422

RR 1 Rotisserie Mounting Bracket, Left ....80001333

N 1 Ignitor System Assembly ...........80001615

O 1 Control Panel ....................80001903

P 6 Control Knob ....................80000825

Q 5 Control Knob Bezel ...............80001930

R 1 Smoker Tray.....................80001542

S 1 Manifold/Hose/Regulator Assembly . . . 80001647

T 1 Rotisserie Burner Assembly .........80000871

U 1 Rotisserie Electrode ...............80000885

V 4 Rotisserie Hose Clip...............80001550

W 2 Rotisserie Wind Shield .............80001639

1 Sideburner Shelf Assembly........80001551

X 1 Sideburner Frame ................80001553

Y 1 Sideburner Lid ...................80000539

Z 1 Sideburner Pan ..................80000051

AA 1 Sideburner Electrode ..............80000055

BB 1 Sideburner Control Panel...........80001556

SS 1 Door Assembly - Left ..............80001583

TT 1 Door Assembly - Right .............80001586

UU 1 Door Brace ......................80001607

VV 2 Condiment Basket ................80001619

WW 2 Locking Caster ...................80000268

XX 2 Fixed Caster.....................80000269

YY 1 Grease Tray .....................80001589

ZZ 1 Grease Receptacle................80001622

AAA 1 SwingAway Warming Rack .........80001624

BBB 1 Cooking Grate Set ................80001643

CCC 1 Sideburner Grate .................80000282

DDD 2 Match-Lighting Stick...............80001923

EEE 4 Flametamers ....................80000947

FFF 1 Sideburner Valve Clip..............80000455

GGG 1 AA Battery ......................80000284

HHH 1 12’ Natural Gas Hose . . 80001456

12’ Natural Gas Hose . . 80001928

(w/small socket)

(w/large socket)

CC 2 Towel Bar .......................80001558

DD 1 Sideburner Assembly ..............80001035

1 Side Shelf Assembly .............80001559

EE 1 Side Shelf.......................80001560

FF 1 Side Shelf Panel..................80001260

4 • 463247504

I I I 1 Regulator Bracket.................80001625

JJJ 2 Door Handle .....................80000086

KKK 4 Tool Hook .......................80001642

1 Hardware Pack...................80001650

1 Product Guide ...................80001643

PARTS DIAGRAM – Model No. 463247504

A

H

I

G

CC

KKK

DD

OO

E

AAA

PP

QQ

KKK

CC

FF

DDD

UU

BBB

C

EEE

W

U

T

L

Y

CCC

X

Z

K

K

DD

FFF

BB

P

V

AA

DD

K

J

V

III

P

II

N

V

W

Q

GGG

D

V

MM

S

O

P

NN

F

B

OO

RR

EE

M

R

YY

LL

ZZ

DDD

HHH

GG

JJ

XX

WW

JJ

XX

JJ

HH

SS

JJ

JJJ

WW

KK

TT

JJJ

VV

NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from
those on your particular grill model. However, the method of assembly remains the same.

463247504 • 5

VV

ASSEMBLY – Model No. 463247504

Place sideburner shelf over left cart legs. Lip of shelf should fit between grill bottom and leg brace. (

1

slightly loosen the two screws from inside the grill bottom, and tighten them again once shelf is attached.

brackets to cart legs using two , , and on
each bracket.

CAUTION

SHARP EDGES! Wear gloves if necessary.

Repeat on front bracket

LLL

MMM

NNN

It may be necessary to

) Secure shelf

1/4-20x1/2” screws (LLL) 7mm lock washers (MMM) 7mm flat washers (NNN)

Repeat procedure to install side shelf on right side of grill.

Loosen
these screws
if necessary.

Sideburner
shelf

Repeat procedure to
install side shelf on
right side of grill.

2

Control
Knob

Remove the two screws (M4x10mm) and washers (4mm) from the sideburner valve bracket.
Place sideburner valve under front of sideburner control panel so that valve stem comes through
large hole. Secure valve bracket to panel using the two screws and washers you removed
previously. Press control knob onto valve stem. Using a small slotted screwdriver, tighten the
control knob set screw through the hole at the bottom edge of the knob.

Valve stem

First, remove
screws and
washers from
bracket.

6 • 463247504

Set screw hole

Sideburner
valve

3

Insert sideburner into shelf, placing end of burner over sideburner
valve. Valve should be in center hole of burner tube.

illustration below for correct burner-to-valve engagement

sure pin on bottom of burner is in center hole in shelf bracket.
Insert short-threaded ends of
through holes in bracket and into burner. Wrench-tighten. Attach
ignitor wire to sideburner electrode. Align cup cut-out with
sideburner tube and holes in cup bottom with double-sided
screws.
Secure with ,

(QQQ) #10-24 hex nuts (RRR)

Place ignitor wire through burner tube cutout in cup.

5mm flat washers (PPP) 5mm lock washers

and .

double-sided screws (OOO)

Sideburner

See

. Make

Short
threads

OOO

Long
threads

PPP

QQQ

Correct
burner-to-valve
engagement

Ignitor
Wire

4

Valve should be in center
hole in burner tube.

Insert valve clip into small hole in bottom of burner, then snap other end of clip over sideburner valve. Place brass top on
sideburner, then place sideburner grate onto shelf.

RRR

Valve clip

463247504 • 7

5

Remove screws and washers from ends of towel bars. Slide tool hooks onto towel bars as desired. Insert screws from
beneath shelf, through shelf holes and into ends of towel bar. Remove screws
and washers from both the rotisserie motor bracket and the spit rod bracket. Attach the rotisserie motor bracket to the right
side of the grill bottom using two screws , lock washers , and flat washers from
the outside and two hex nuts on the inside of the grill bottom.

the grill bottom in the same manner.

#10-24 (RRR) Attach the spit rod bracket to the left side of

#10-24x3/8” (SSS) 5mm (QQQ) 5mm (PPP)

DO NOT USE TOWEL
BARS TO LIFT GRILL.

Repeat procedure on sideburner shelf.

RRR

6

Place flametamers (4) over burners by inserting tabs into slots in front of firebox. Opposite ends of flametamers rest on pins
in back of firebox.

NOTE: SwingAway
not shown for clarity.

Rotisserie motor bracket

SSSQQQPPP

Spit rod bracket

(Left side of grill bottom)

Towel bar

Tool hook

Rotisserie motor bracket

(Right side of grill bottom)

Lock
washer

Towel Bar Hardware

Flat
washer

Front of firebox

Back of firebox

8 • 463247504

Flametamer

Flametamer