Charbroil 463244204 Owner's Manual

To insure your satisfaction and for follow-up service,

463244204 • 80001165 • 06-03-04

WARNING

FOR YOUR SAFETY

1. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

2. An LP tank not connected for use shall not be stored in the vicinity of this or any other appliance.

FOR YOUR SAFETY If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, immediately call your

gas supplier or your fire department.

Call Grill Service Center For Help And Parts

• If you need help or warranty parts call 1-800-241-7548 U.S. or 1-800-387-6057 CANADA. Business hours: Open 24 hours – Seven days a week.

• To order non-warranty replacement parts or accessories (

cover, cleaners, paint

1-706-565-2121.

IMPORTANT: Fill out the product record information below.

) call 1-800-993-2677 or send a FAX to

grill

Installation Safety Precautions

•

Use grill only with LP (propane) gas and the regulator/valve assembly supplied.

•

Grill installation must conform with local codes, or in their absence with

Z223.1 CAN/CGA-B149.2 Propane Installation Code

Handling and storage of LP cylinders must conform to LP Gas

NFPA/ANSI 58.

Code Grill is not for use in or on recreational vehicles and/or boats.

• All electrical accessories (such as rotisserie) must be electrically grounded in accordance with local codes, or

National Electrical Code, ANSI / NFPA 70 Canadian Electrical Code, CSA C22.1.

fuel supply hoses away from any hot surfaces.

• This grill is safety certified for use in the United States or Canada only. Do not modify for use in any other location. Modification will result in a safety hazard.

Safety Symbols

The symbols and boxes shown below explain what each heading means. Read and follow all of the messages found throughout the manual.

National Fuel Gas Code, NFPA 54 / ANSI

or .

Keep any electrical cords and/or

DANGER

DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

Model Number

Serial Number

See new rating label provided for serial number.

Date Purchased

CAUTION

For residential use only. Do not use for commercial cooking.

WARNING

CALIFORNIA PROPOSITION 65 Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm.

WARNING

WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

CAUTION: Indicates a potentially hazardous situation or unsafe practice which, if not avoided, may result in minor or moderate injury.

2 • 463244204

TABLE OF CONTENTS

WARRANTY

For Your Safety ......................................2

Grill Service Center...................................2

Product Record Information ............................2

Installation Safety Precautions ..........................2

Safety Symbols......................................2

Warranty ...........................................3

Parts List...........................................4

Parts Diagram.......................................5

Assembly ........................................6-16

Use and Care ...................................17-27

Registration Card ...................................29

To insure your satisfaction

only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning with the date of purchase.

Stainless steel - Limited Lifetime against perforation Burners - 3 years Electronic ignition (excluding battery) - 3 years Remaining parts (excluding battery) - 1 year

Manufacturer will not be responsible for failure or damage resulting from use, accident, alteration, misuse, transportation, commercial use, abuse, hostile environments, improper installation or installation not in accordance with local codes.

or part found to be defective during its respective warranty period. Manufacturer will require return of the part(s) claimed to be defective, for its inspection, freight or postage prepaid. Manufacturer may require reasonable proof of purchase and suggests that receipts be retained.

corrosion or discoloring by heat, abrasive and chemical cleaners or any tools used in the assembly or installation of the appliance. This limited warranty does not include the cost of any inconvenience, personal injury or property damage due to failure of the product.

and for follow-up service,

GIVEN BY THE MANUFACTURER AND IS IN LIEU OF ALL

online at:

www.grillregistration.com

Stainless Steel Use and Care

Stainless steel grills can provide many years of reliable service and an attractive appearance in normal outdoor exposure. Consider the following tips to extend the appearance of your stainless steel grill:

• Cooking smoke from normal use of the grill will eventually

coat and discolor the stainless steel surface. Periodic

cleaning of the surface with readily available stainless

steel cleaners is recommended. (In coastal areas, small

rust pits may develop on the surface of your grill that

cannot be fully removed by a cleaner.)

• Periodic cleaning of the cooking grates also helps

decrease the risk of a grease fire which can irreversibly

darken the stainless steel surface. (Please note that the

integrity of the steel is not affected by the flame, only the

appearance.)

OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE.

has any authority to make any additional warranties or to promise remedies in addition to or inconsistent with those stated above. Manufacturer’s maximum liability, in any event, shall not exceed the purchase price of the product paid by the original consumerpurchaser.

incidental or consequential damages, so the above limitations or exclusions may not apply to you. This limited warranty gives you specific legal rights as set for herein. You may also have other rights which vary from state to state. In the state of California only, if refinishing or replacement of the product is not commercially practicable, the retailer selling this product or the Manufacturer will refund the purchase price paid for the product, less the amount directly attributable to use by the original consumer-purchaser prior to discovery of the nonconformity. In addition, in the state of California only, you may take the product to the retail establishment selling this product in order to obtain performance under this limited warranty.

limited warranty, you should write to:

Manufacturer warrants to the original consumer-purchaser

This limited warranty is for replacement of defective parts only.

Manufacturer will, at its option, refinish or replace any product

This limited warranty does not cover scratches, dents,

THIS EXPRESS WARRANTY IS THE SOLE WARRANTY

Neither dealers nor the retail establishment selling this product

NOTE: Some states do not allow an exclusion or limitation of

If you wish to obtain performance of any obligation under this

Consumer Warranty / P.O. Box 1240

Columbus, GA 31902-1240

463244204 • 3

PARTS LIST – Model No. 463244204

Key Qty Description Part #

A 1 Lid Insert........................80000493

B 1 Lid End Cap - Left ................80000491

C 1 Lid End Cap - Right ...............80000492

D 1 Lid Handle ......................80000496

E 1 Thermometer ....................80000096

F 1 Thermometer Bezel ...............80000097

G 1 Logo Plate ......................80000100

H 1 Grill Bottom Front Assembly.........80001464

I 1 Lower Grill Bottom Rear Assembly....80001468

J 1 Upper Grill Bottom Rear............80000425

K 1 Bottom End Cap - Right ............80000428

L 1 Bottom End Cap - Left .............80000429

M 4 Main Burner .....................80001254

N 1 Burner Brace/Carryover ............80001470

O 1 Manifold Heat Shield ..............80001471

Key Qty Description Part #

1 Side Shelf Assembly .............80001259

BB 1 Side Shelf.......................80001474

CC 1 Side Shelf Panel..................80001260

DD 1 Cart Side Panel Left ...............80000462

EE 1 Cart Side Panel Right..............80000467

FF 1 Cart Back Panel ..................80000469

HH 1 Bottom Shelf.....................80001262

JJ 1 Door Assembly - Left ..............80001265

KK 1 Door Assembly - Right .............80001271

LL 1 Door Brace ......................80001935

MM 1 Condiment Basket, Right ...........80000482

NN 2 Locking Caster ...................80000268

OO 2 Fixed Caster.....................80000269

PP 1 Grease Tray .....................80001277

P 1 Ignitor System Assembly ...........80000690

Q 1 Control Panel ....................80001427

R 5 Control Knob ....................80000354

S 1 Manifold/Hose/Regulator Assembly . . . 80000440

T 4 Control Knob Bezel ...............80001930

U 1 Smoker Tray.....................80001542

1 Sideburner Shelf Assembly........80001256

V 1 Sideburner Frame ................80001472

W 1 Sideburner Lid ...................80000316

X 1 Sideburner Pan ..................80000051

Y 1 Sideburner Electrode ..............80000055

Z 1 Sideburner Control Panel ...........80001556

AA 1 Sideburner Assembly ..............80000453

QQ 1 Grease Receptacle................80000834

RR 1 SwingAway Warming Rack .........80001932

SS 1 Cooking Grate Set ................80000445

TT 1 Sideburner Grate .................80000638

UU 4 Flametamer .....................80000947

VV 2 Door Handle .....................80000086

WW 1 Handle Plate - Left ................80000494

XX 1 Handle Plate - Right ...............80000495

YY 1 Smoker Tray Bracket - Left..........80001533

ZZ 1 Condiment Basket, Left ............80000785

AAA 1 Smoker Tray Bracket - Right ........80001534

1 Hardware Pack...................80001280

1 Warranty Hardware Pack ...........80002308

1 Product Guide ...................80001165

NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from those on your particular grill model. However, the method of assembly remains the same.

4 • 463244204

PARTS DIAGRAM – Model No. 463244204

AAA

463244204 • 5

ASSEMBLY – Model No. 463244204

EEE

Assemble the two side panels to the bottom shelf using eight .

1/4-20x2-3/8” bolts (BBB)

Leg braces must face inward toward each other. Front legs have two holes on the back side just above the side panel. Secure legs beneath shelf with eight ,

7mm lock washers (DDD) 1/4-20 hex nuts (EEE)

Right rear leg

DDD

CCC

, and .

Braces face inward

Front leg

7mm flat washers (CCC)

Bottom shelf

No holes here

Holes here

Front

Front leg

Back panel

FFF

BBB

Assemble back panel between rear legs using four ,

lock washers (DDD) 7mm flat washers (CCC)

front legs using four .

, and . Attach door brace to back side of

4.2x10mm self-tap screws (GGG)

Rear view

Right side panel

Door brace

1/4-20x3/8” screws (FFF) 7mm

Back panel

Tank hole to left side.

Door brace

6 • 463244204

Left front

CCCDDD

GGG

leg

Tank hole to left side.

Attach , non-locking

locking casters to front legs

casters to rear legs. Tighten casters using the caster wrench provided.

Locking casters on front legs.

This step requires two people to lift and position grill head onto cart.

Carefully lower the grill head onto the cart between the two braces. Align the two holes on each side of the grill head with the two holes on each brace. Make sure the regulator hose is hanging outside the cart.

Caster wrench

Regulator hose

463244204 • 7

Secure grill head to leg braces using four ,

7mm lock washers (DDD) 7mm flat washers (CCC)

must be attached from of grill head into brace.

Do not fully tighten screws until side shelf and sideburner shelf are assembled.

DDD

HHH

, and . Screws

inside

CCC

1/4-20x3/4” screws (HHH)

Place side shelf over right cart legs. Lip of shelf should fit between grill bottom and leg brace. Secure shelf brackets to cart legs using two ,

washers (DDD) 7mm flat washers (CCC)

, and on each bracket.

1/4-20x1/2” screws (III) 7mm lock

Side shelf

CAUTION

SHARP EDGES! Wear gloves if necessary.

III

CCC

DDD

8 • 463244204

Repeat on front bracket

III

Repeat on front bracket

Place sideburner shelf over left cart legs. Lip of shelf should fit between grill bottom and leg brace. Secure shelf brackets to cart legs using two ,

7mm lock washers (DDD) 7mm flat washers (CCC)

Fully tighten screws inside grill bottom at this time.

DDD

CCC

1/4-20x1/2” screws (III)

, and on each bracket.

Sideburner shelf

CAUTION

SHARP EDGES! Wear gloves if necessary.

Remove the two screws and washers from the sideburner valve bracket.

Place sideburner valve under front of sideburner control panel so that valve stem comes through large hole. Secure valve to panel using the two screws and washers you removed from the valve bracket. Press control knob onto valve stem.

First, remove screws and washers from bracket.

Sideburner valve

463244204 • 9

Insert sideburner into shelf, placing end of burner over sideburner valve. Valve should be in center hole of burner tube. Make sure pin on bottom of burner is in center hole in shelf bracket. Secure burner to bracket with two

#10-24x3/8” screws (JJJ) 5mm lock washers (KKK)

and .

5mm flat washers (LLL) See illustration below for

correct burner-to-valve engagement

LLL

KKK

in hole

Correct burner-to-valve engagement

Sideburner

Valve should be in center hole in burner tube.

JJJ

Insert valve clip into small hole in bottom of burner, then snap other end of clip over sideburner valve. Beneath sideburner shelf, attach sideburner ignitor wire to electrode. Place brass top on sideburner, then place sideburner grate onto shelf.

Valve clip

Sideburner ignitor wire

10 • 463244204

+ 22 hidden pages

Charbroil 463244204 Owner's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual