Charbroil 463242304 Owner's Manual

463242304 • 80001153 • 11-06-03

WARNING

FOR YOUR SAFETY

1. Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.

2. An LP tank not connected for use shall
not be stored in the vicinity of this or any
other appliance.

FOR YOUR SAFETY
If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, immediately call your

gas supplier or your fire department.

Call Grill Service Center For Help And Parts

• If you need help or warranty parts call 1-800-241-7548 U.S. or
1-800-387-6057 CANADA.
Business hours: Open 24 hours – Seven days a week.

• To order non-warranty replacement parts or accessories (

cover, cleaners, paint

1-706-565-2121.

IMPORTANT: Fill out the product record information below.

) call 1-800-993-2677 or send a FAX to

grill

Installation Safety Precautions

•

Use grill only with LP (propane) gas and the regulator/valve
assembly supplied.

•

Grill installation must conform with local codes, or in their
absence with

Z223.1 CAN/CGA-B149.2 Propane Installation Code

Handling and storage of LP cylinders must conform to LP Gas

NFPA/ANSI 58.

Code Grill is not for use in or on recreational
vehicles and/or boats.

• All electrical accessories (such as rotisserie) must be
electrically grounded in accordance with local codes, or

National Electrical Code, ANSI / NFPA 70 Canadian
Electrical Code, CSA C22.1.

fuel supply hoses away from any hot surfaces.

• This grill is safety certified for use in the United States or
Canada only. Do not modify for use in any other location.
Modification will result in a safety hazard.

Safety Symbols

The symbols and boxes shown below explain what each heading
means. Read and follow all of the messages found throughout
the manual.

National Fuel Gas Code, NFPA 54 / ANSI

or .

or

Keep any electrical cords and/or

DANGER

DANGER: Indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.

Model Number

Serial Number

See rating label on grill for serial number.

Date Purchased

CAUTION

For residential use only. Do not use for commercial
cooking.

WARNING

Combustion by-products produced when using this
product contain chemicals known to the State of
California to cause cancer, birth defects, and other
reproductive harm.

WARNING

WARNING: Be alert to the possibility of serious bodily injury
if the instructions are not followed. Be sure to read and
carefully follow all of the messages.

CAUTION

CAUTION: Indicates a potentially hazardous situation which,
if not avoided, may result in minor or moderate injury.

2 • 463242304

TABLE OF CONTENTS WARRANTY

For Your Safety......................................2

Grill Service Center...................................2

Product Record Information ............................2

Installation Safety Precautions ..........................2

Safety Symbols......................................2

Warranty ...........................................3

Parts List...........................................4

Parts Diagram.......................................5

Assembly ........................................6-13

Use and Care ...................................14-23

Manufacturer warrants to the original consumer­purchaser that this product shall be free from defects in
workmanship and materials under normal and reasonable
use and correct assembly (if assembled by consumer­purchaser), from date of purchase.

Cast iron burners - For as long as you own your grill.

Stainless steel and die cast parts - 99 years

Electronic ignition - 10 years

Remaining parts - 2 years

Manufacturer will, at its option, refinish or replace any
product or part found to be defective during the warranty
period. Manufacturer will require you to return the part(s)
claimed to be defective, for its inspection, freight or postage
prepaid.

If you wish to obtain performance of any obligation under
this limited warranty, you should write to:

Consumer Warranty / P.O. Box 1240

Columbus, GA 31902-1240

Manufacturer may require reasonable proof of purchase
and we suggest you keep your receipt. In the state of
California only, if refinishing or replacement of the product is
not commercially practicable, the retailer selling this product
or Manufacturer will refund the purchase price paid for the
product, less the amount directly attributable to use by the
original consumer-purchaser prior to discovery of the
nonconformity. In addition, in the state of California only, you
may take the product to the retail establishment from which it
was purchased or to any retail establishment selling this
product in order to obtain performance under this warranty.

This warranty does not include the cost on any
inconvenience or property damage due to failure of the
product and does not cover damage due to misuse, abuse,
accident, damage arising out of transportation of the product,
or damage incurred through commercial use of the product.
This express warranty is the sole warranty given by the
manufacturer and is in lieu of all other warranties, express or
implied, including implied warranty of merchantability or
fitness for a particular purpose. Neither Manufacturer dealers
nor the retail establishment selling this product has any
authority to make any warranties or to promise remedies in
addition to or inconsistent with those stated above.
Manufacturer's maximum liability, in any event, shall not
exceed the purchase price of the product paid by the original
consumer-purchaser. Some states do not allow the exclusion
or limitation of incidental or consequential damages. So the
above limitations or exclusions may not apply to you. This
warranty gives you specific legal rights and may also have
other rights which vary from state to state.

463242304 • 3

PARTS LIST – Model No. 463242304

Key Qty Description Part #

1 Grill Lid Assembly ...............80000900

A 1 Lid.............................80000901

B 1 Lid Handle ......................80000559

C 1 Thermometer ....................80000096

D 1 Thermometer Bezel ...............80000097

E 1 Logo Plate ......................80001212

1 Grill Bottom Assembly............80000860

F 1 Grill Bottom Frame ................80000861

G 3 Main Burner .....................80000023

H 1 Burner Brace/Carryover ............80001210

I 1 Manifold Heat Shield ..............80000882

J 1 Ignitor System Assembly ...........80001219

K 1 Control Panel ....................80001220

L 5 Control Knob ....................80000825

M 5 Control Knob Bezel ...............80000034

Key Qty Description Part #

1 Cart Assembly ..................80000593

BB 1 Cart Side Panel Left ...............80000594

CC 1 Cart Side Panel Right..............80000560

DD 1 Cart Back Panel ..................80000567

EE 4 Caster Socket....................80000377

FF 1 Bottom Shelf.....................80000565

GG 2 Bottom Shelf Slide Tracks ..........80000569

HH 1 Sway Brace .....................80001230

1 Rotisserie Motor and Spit Assembly 80001326

I I 1 Spit Rod ........................80001327

JJ 1 Spit Handle......................80001328

KK 1 Collar ..........................80001329

LL 2 Fork ...........................80001330

MM 1 Rotisserie Motor ..................80001331

NN 1 Rotisserie Mounting Bracket, Right . . . 80001332

N 1 Smoker Tray.....................80000886

O 1 Manifold/Hose/Regulator Assembly . . . 80000877

P 1 Rotisserie Assembly...............80000871

Q 1 Rotisserie Electrode ...............80000885

R 4 Rotisserie Bracket ................80001223

1 Sideburner Shelf Assembly........80000535

S 1 Sideburner Frame ................80001224

T 1 Sideburner Lid ...................80000539

U 1 Sideburner Pan ..................80000051

V 1 Sideburner Electrode ..............80000055

W 1 Sideburner Control Panel...........80001340

X 2 Towel Bar .......................80001245

Y 1 Sideburner Assembly ..............80001233

1 Side Shelf Assembly .............80000530

Z 1 Side Shelf .......................80000531

OO 1 Rotisserie Mounting Bracket, Left ....80001333

PP 1 Door Assembly - Left ..............80000572

QQ 1 Door Assembly - Right .............80000576

RR 1 Door Brace ......................80001238

SS 1 Condiment Basket, Right ...........80000267

TT 1 Condiment Basket, Left ............80000266

UU 2 Locking Caster ...................80000268

VV 2 Fixed Caster.....................80000269

WW 1 Grease Tray .....................80000582

XX 1 Grease Receptacle................80000834

YY 1 SwingAway Warming Rack .........80000398

ZZ 1 Cooking Grate Set ................80000399

AAA 1 Sideburner Grate .................80000282

BBB 1 Match-Lighting Stick...............80000274

CCC ....................

3 Flametamers 80000947

EEE 1 Sideburner Valve Clip..............80000058

AA 1 Side Shelf Panel..................80001341

4 • 463242304

FFF 1 AA Battery ......................80000284

1 Hardware Pack...................80001241

1 Product Guide ...................80001153

PARTS DIAGRAM – Model No. 463242304

D

A

C

E

B

H

T

AAA

S

X

CCC

ZZ

Q

P

KK

JJ

G

OO

F

V

O

Y

EEE

R

K

M

L

I

Z

N

YY

MM

LL

NN

II

AA

WW

BBB

DD

U

W

BB

EE

VV

UU

J

GG

FF

FFF

PP

CC

VV

UU

HH

XX

QQ

TT

NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from
those on your particular grill model. However, the method of assembly remains the same.

RR

SS

463242304 • 5

ASSEMBLY – Model No. 463242304

Place sideburner shelf over left cart legs. Lip of shelf should fit between grill bottom and leg brace. (

1

slightly loosen the two screws from inside the grill bottom, and tighten them again once shelf is attached.

brackets to cart legs using two , , and on
each bracket.

CAUTION

SHARP EDGES! Wear gloves if necessary.

Repeat on front bracket

FFF

GGG

HHH

It may be necessary to

) Secure shelf

1/4-20x1/2” screws (FFF) 7mm lock washers (GGG) 7mm flat washers (HHH)

Repeat procedure to install side shelf on right side of grill.

Loosen
these screws
if necessary.

Sideburner
shelf

Repeat procedure to
install side shelf on
right side of grill.

2

Control
Knob

Remove the two screws (M4x10mm) and washers (4mm) from the sideburner valve bracket.
Place sideburner valve under front of sideburner control panel so that valve stem comes through
large hole. Place sideburner bezel over valve stem. Secure bezel to panel and valve bracket
using the two screws and washers you removed from the valve bracket. Press control knob onto
valve stem. Using a small slotted screwdriver, tighten the control knob set screw through the
hole at the bottom edge of the knob.

Valve stem

Sideburner bezel

First, remove
screws and
washers from
bracket.

6 • 463242304

Set screw hole

Sideburner
valve

3

Insert sideburner into shelf, placing end of burner over
sideburner valve. Valve should be in center hole of burner
tube. Make sure pin on bottom of burner is in center hole
in shelf bracket. Secure burner to bracket with two

#10-24x3/8” screws (III) 5mm lock washers (JJJ)
5mm flat washers (KKK) See illustration below for

correct burner-to-valve engagement

KKK

JJJ

, , and

.

.

Pin
in hole

Correct
burner-to-valve
engagement

Sideburner

Valve should be
in center hole in
burner tube.

III

4

Insert valve clip into small hole in bottom of burner, then snap other end of clip over sideburner valve. Beneath sideburner
shelf, attach sideburner ignitor wire to electrode. Place brass top on sideburner, then place sideburner grate onto shelf.

Valve clip

Sideburner
ignitor wire

463242304 • 7

5

Open lid. Remove screws and washers attached to
handle. Use these screws and washers to attach
handle to lid.

Handle

Flat washer

Lock washer

6

LLL

Remove screws and washers from ends of towel bars. Insert screws from beneath shelf, through shelf holes and into ends
of towel bar. Attach the rotisserie motor bracket to the right side of the grill bottom
using two screws , lock washers , and flat washers from the outside and two

#10-24 (LLL) Attach the spit rod bracket to the left side of the grill bottom in
the same manner.

Repeat procedure on sideburner shelf.

#10-24x3/8” (III) 5mm (JJJ) 5mm (KKK)

hex nuts on the inside of the grill bottom.

Spit rod bracket

Rotisserie motor bracket

IIIJJJKKK

(Left side of grill bottom)

Rotisserie motor bracket

(Right side of grill bottom)

Lock
washer

Flat
washer

8 • 463242304

Towel bar

Towel Bar Hardware