Charbroil 463241804 Owner's Manual

463241804 • 80001017 • 12-10-03

WARNING

FOR YOUR SAFETY

1. Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.

2. An LP tank not connected for use shall
not be stored in the vicinity of this or any
other appliance.

FOR YOUR SAFETY
If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, immediately call your

gas supplier or your fire department.

Installation Safety Precautions

•

This grill is designed for natural gas use at 7 inch water column
supply pressure. Verify supply pressure with your local gas
company. If supply pressure is different than 7 inch, contact a
certified plumber for assistance.

•

Grill installation must conform with local codes, or in their
absence with

Z223.1

boats.

• All electrical accessories (such as rotisserie) must be
electrically grounded in accordance with local codes, or

National Electrical Code, ANSI / NFPA 70.

electrical cords and/or fuel supply hoses away from any hot
surfaces.

• This grill is safety certified for use in the United States only. Do
not modify for use in any other location. Modification will result
in a safety hazard.

National Fuel Gas Code, NFPA 54 / ANSI

. Grill is not for use in or on recreational vehicles and/or

Not for use with LP gas.

Keep any

Call Grill Service Center For Help And Parts

• If you need help or warranty parts call 1-800-241-7548 or send
a FAX to 1-706-576-6355.
Business hours: Open 24 hours – Seven days a week.

• To order non-warranty replacement parts or accessories (

cover, cleaners, paint

1-706-565-2121.

IMPORTANT: Fill out the product record information below.

Model Number

Serial Number

Date Purchased

) call 1-800-993-2677 or send a FAX to

See rating label on grill for serial number.

grill

CAUTION

For residential use only. Do not use for commercial
cooking.

Safety Symbols

The symbols and boxes shown below explain what each heading
means. Read and follow all of the messages found throughout
the manual.

DANGER

DANGER: Indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.

WARNING

WARNING: Be alert to the possibility of serious bodily injury
if the instructions are not followed. Be sure to read and
carefully follow all of the messages.

CAUTION

CAUTION: Indicates a potentially hazardous situation which,
if not avoided, may result in minor or moderate injury.

WARNING

Combustion by-products produced when using this
product contain chemicals known to the State of
California to cause cancer, birth defects, and other
reproductive harm.

2 • 463241804

TABLE OF CONTENTS WARRANTY

For Your Safety......................................2

Grill Service Center...................................2

Product Record Information ............................2

Installation Safety Precautions ..........................2

Safety Symbols......................................2

Warranty ...........................................3

Parts List...........................................4

Parts Diagram.......................................5

Assembly ........................................6-14

Use and Care ...................................15-23

Manufacturer warrants to the original consumer­purchaser that this product shall be free from defects in
workmanship and materials under normal and reasonable
use and correct assembly (if assembled by consumer­purchaser), from date of purchase.

Brass burners - Lifetime
Stainless steel and die cast parts - 99 years
Electronic ignition - 10 years
Remaining parts - 2 years

Manufacturer will, at its option, refinish or replace any
product or part found to be defective during the warranty
period. Manufacturer will require you to return the part(s)
claimed to be defective, for its inspection, freight or postage
prepaid.

If you wish to obtain performance of any obligation under
this limited warranty, you should write to:

Consumer Warranty / P.O. Box 1240

Columbus, GA 31902-1240

Manufacturer may require reasonable proof of purchase
and we suggest you keep your receipt. In the state of
California only, if refinishing or replacement of the product is
not commercially practicable, the retailer selling this product
or Manufacturer will refund the purchase price paid for the
product, less the amount directly attributable to use by the
original consumer-purchaser prior to discovery of the
nonconformity. In addition, in the state of California only, you
may take the product to the retail establishment from which it
was purchased or to any retail establishment selling this
product in order to obtain performance under this warranty.

This warranty does not include the cost on any
inconvenience or property damage due to failure of the
product and does not cover damage due to misuse, abuse,
accident, damage arising out of transportation of the product,
or damage incurred through commercial use of the product.
This express warranty is the sole warranty given by the
manufacturer and is in lieu of all other warranties, express or
implied, including implied warranty of merchantability or
fitness for a particular purpose. Neither Manufacturer dealers
nor the retail establishment selling this product has any
authority to make any warranties or to promise remedies in
addition to or inconsistent with those stated above.
Manufacturer's maximum liability, in any event, shall not
exceed the purchase price of the product paid by the original
consumer-purchaser. Some states do not allow the exclusion
or limitation of incidental or consequential damages. So the
above limitations or exclusions may not apply to you. This
warranty gives you specific legal rights and may also have
other rights which vary from state to state.

463241804 • 3

PARTS LIST – Model No. 463241804

Key Qty Description Part #

1 Grill Lid Assembly ...............80000386

A 1 Grill Lid .........................80000675

B 1 Lid Handle ......................80000337

C 1 Thermometer ....................80000096

D 1 Logo Plate ......................80000330

1 Grill Bottom Assembly............80001031

E 1 Grill Bottom......................80000340

F 3 Main Burner .....................80000349

G 1 Burner Brace/Carryover ............80000683

H 1 Ignitor Assembly..................80000653

I 1 Manifold Heat Shield ..............80000031

J 1 Control Panel ....................80000353

MM 4 Control Knob ....................80000354

LL 4 Control Knob Bezel ...............80000034

M 1 Manifold/Hose/Regulator Assembly . . . 80000819

Key Qty Description Part #

1 Cart Assembly ..................80001032

1 Cart Frame .....................80000686

V 1 Cart Side with Panel, Left...........80000366

W 1 Cart Side with Panel, Right .........80000373

X 1 Back Panel ......................80000381

Y 4 Caster Socket....................80000377

Z 1 Bottom Shelf.....................80000823

AA 1 Bottom Rail......................80000382

BB 1 Door Assembly - Left ..............80000320

CC 1 Door Assembly - Right .............80000323

DD 1 Grease Tray .....................80000388

EE 1 Door Brace ......................80000372

FF 1 SwingAway Warming Rack .........80000398

GG 2 Condiment Basket ................80000267

HH 2 Locking Caster ...................80000268

I I 2 Fixed Caster.....................80000269

1 Sideburner Shelf Assembly........80000356

N 1 Sideburner Frame ................80000684

O 1 Sideburner Lid ...................80000316

P 1 Sideburner Pan ..................80000051

Q 1 Sideburner Electrode ..............80000055

R 1 Sideburner Control Panel ...........80001425

S 1 Sideburner Burner Assembly ........80001385

JJ 1 Grease Cup .....................80000270

KK 1 Grease Clip .....................80000271

L 2 Cooking Grate Set ................80000399

K 1 Sideburner Grate .................80000282

NN 1 Caster Wrench ...................80000283

OO 1 AA Battery ......................80000284

PP 1 Match-Lighting Stick...............80000274

QQ 1 Natural Gas Hose.................80001030

1 Side Shelf Assembly .............80000362

T 1 Side Shelf .......................80000363

U 1 Side Shelf Panel..................80000364

Certified Grill Parts And Accessories®, Char-Broil and Design®, Char-Broil (Gas Grill Briquettes)®, Char-Diamonds®, Cooking Zone and Design®, Diamond Flame®, Executive Chef®, Faststart®, Flare
Fighter®, FlavorMaster®, Gas Grill Silouette and Design®, H2O Smoker®, Lava Flame®, MasterFlame®, MasterFlame Precision Cooking System®, PowerSpark®, Quantum®, VIP®, PrecisionFlame and
Design®, Sierra®, and TruFlame® are registered Trademarks of the W.C. Bradley Company. Thermos® is a registered trademark of the Thermos Company and its affiliates.

Artisan Collection by Char-Broil ™, C3 and Design™, Char-Broil and Design™, Flame Design™, FlavorTents™, Grill 2 Go™, Grillin’Stick™, Keeper of the Flame™, Keepers of the Flame™, Natural Grip™,
Outdoor Cooking Collection and Design™, Patio Bistro™, PrecisionFlame™, Pro-Check™, QuickSet Grills and Design™, SmokerTents™, The Big Easy™, The Minute Grill™, The Edge™, The Tuscan
Collection™, and The Urban Grill™ are Trademarks of the W.C. Bradley Company. Universal Grill Parts and Design™ is a trademark of the Thermos Company and its affiliates.

Protected under one or more of the following U.S. Patents: 4,598,692; 4,624,240; 4,747,391; 4,747,391; 4,817,583; 4,924,846; 4,989,579; 5,003,960; 5,076,256; 5,076,257; 5,090,398; 5,109,834; 5,224,676;
5,277,106; 5,421,319; 5,441,226; 5,452,707; 5,458,309; 5,566,606; 5,566,606; 5,579,755; 5,582,094; 5,613,486; 5,649,475; 5,706,797; 5,711,663; 5,765,543; 5,931,149; 5,996,573; 6,095,132; 6,135,104;
6,173,644B1; 6,279,566; 6,397,731; 6,418,923; 6,439,222; 6,523,461; D282,619; D339,714; D341,292; D343,337; D358,059; D361,466; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910;
D405,643; D405,643; D406,005; D406,009; D413,043; D413,229; D413,229; D414,982; D415,388; D416,164; D416,441; D416,441; D417,587; D422,516; D423,274; D423,876; D428,303; D435,396; D436,004;
D438,059; D438,060; D438,427; D439,110; D442,505; D443,179; D443,354; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975; D449,492; D451,759; D456,202S; D460,313
and D461,359. Canada: 87743; 87744; 92607; 92608 and 1,316,424. Other Patents Pending.

4 • 463241804

AAA 1 Sideburner Valve Clip..............80000058

1 Hardware Pack...................80000687

1 Product Guide ...................80001017

PARTS DIAGRAM – Model No. 463241804

A

C

L

D

B

G

FF

F

F

E

K

K

K

F

T

L

K

I

U

J

S

LL

M

LL

MM

MM

DD

KK

X

O

H

OO

JJ

N

Q

EE

W

HH

Y

P

R

AAA

LL

MM

II

Y

Y

V

II

Y

NN

GG

CC

PP

HH

S

Z

BB

AA

QQ

GG

463241804 • 5

ASSEMBLY – Model No. 463241804

1

First

, remove door brace from rear legs. Place door
brace onto front legs as shown. Tabs on brace fit
inside legs. Secure brace to back of front legs using

4.2X10mm (RR)

one self-tap screw on each side.

Rear view Rear view

Door brace

Left front leg

2

Attach , non-locking

locking casters to front legs

casters to rear legs. Tighten casters using the
caster wrench provided.

RR

Locking casters
on front legs.

6 • 463241804

Caster
wrench

3

This step requires two people to lift and position grill
head onto cart.

Carefully lower the grill head onto the cart between the
two braces. Align the two holes on each side of the grill
head with the two holes on each brace.

Align
holes

4

Secure grill head to leg braces using four screws ,

lock washers , and flat washers . Screws must

7mm (TT) 7mm (UU)

be attached from of grill head into brace.

Do not fully tighten screws until side shelf and sideburner
shelf are assembled.

inside

UU

TT

SS

1/4-20x1/2” (SS)

463241804 • 7

5

Place side shelf over right cart legs. Lip of shelf should fit between grill bottom and leg
brace. Secure shelf brackets to cart legs using two screws , lock
washers , and flat washers on each bracket.

(TT) 7mm (UU)

1/4-20x1/2” (SS) 7mm

Side shelf

CAUTION

SHARP EDGES! Wear gloves if necessary.

SS

6

Place sideburner shelf over left cart legs. Lip of shelf should fit between grill bottom
and leg brace. Secure shelf brackets to cart legs using two screws ,

lock washers , and flat washers on each bracket.

7mm (TT) 7mm (UU)

Fully tighten screws inside grill bottom at this time.

1/4-20x1/2” (SS)

Sideburner
shelf

UU

Repeat on front bracket

TT

CAUTION

SHARP EDGES! Wear gloves if necessary.

SS

TT

UU

Repeat on front bracket

8 • 463241804