Charbroil 463241704 Owner's Manual

To insure your satisfaction and for follow-up service,

register your grill online at www.grillregistration.com

463241704 • 80001016 • 06-03-04

WARNING

FOR YOUR SAFETY

1. Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.

2. An LP tank not connected for use shall
not be stored in the vicinity of this or any
other appliance.

FOR YOUR SAFETY
If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, immediately call your

gas supplier or your fire department.

Installation Safety Precautions

•

This grill is designed for natural gas use at 7 inch water column
supply pressure. Verify supply pressure with your local gas
company. If supply pressure is different than 7 inch, contact a
certified plumber for assistance.

•

Grill installation must conform with local codes, or in their
absence with

Z223.1

boats.

• All electrical accessories (such as rotisserie) must be
electrically grounded in accordance with local codes, or

National Electrical Code, ANSI / NFPA 70.

electrical cords and/or fuel supply hoses away from any hot
surfaces.

• This grill is safety certified for use in the United States only. Do
not modify for use in any other location. Modification will result
in a safety hazard.

National Fuel Gas Code, NFPA 54 / ANSI

. Grill is not for use in or on recreational vehicles and/or

Not for use with LP gas.

Keep any

Call Grill Service Center For Help And Parts

• If you need help or warranty parts call 1-800-241-7548 or send
a FAX to 1-706-576-6355.
Business hours: Open 24 hours – Seven days a week.

• To order non-warranty replacement parts or accessories (

cover, cleaners, paint

1-706-565-2121.

IMPORTANT: Fill out the product record information below.

Model Number

Serial Number

Date Purchased

) call 1-800-993-2677 or send a FAX to

See rating label on grill for serial number.

grill

CAUTION

For residential use only. Do not use for commercial
cooking.

Safety Symbols

The symbols and boxes shown below explain what each heading
means. Read and follow all of the messages found throughout
the manual.

DANGER

DANGER: Indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.

WARNING

WARNING: Indicates an potentially hazardous situation
which, if not avoided, could result in death or serious injury.

CAUTION

CAUTION: Indicates a potentially hazardous situation or
unsafe practice which, if not avoided, may result in minor or
moderate injury.

WARNING

CALIFORNIA PROPOSITION 65
Combustion by-products produced when using this
product contain chemicals known to the State of
California to cause cancer, birth defects, and other
reproductive harm.

2 • 463241704

TABLE OF CONTENTS

WARRANTY

For Your Safety ......................................2

Grill Service Center...................................2

Product Record Information ............................2

Installation Safety Precautions ..........................2

Safety Symbols......................................2

Warranty ...........................................3

Parts List...........................................4

Parts Diagram.......................................5

Assembly ........................................6-14

Use and Care ...................................15-22

Registration Card ...................................23

To insure your satisfaction

only that this product shall be free from defects in workmanship
and materials after correct assembly and under normal and
reasonable home use for the periods indicated below beginning
with the date of purchase.

Brass burners - Lifetime
Stainless steel - Limited Lifetime against perforation
Electronic ignition (excluding battery) - 3 years
Remaining parts (excluding battery) - 1 year

Manufacturer will not be responsible for failure or damage resulting
from use, accident, alteration, misuse, transportation, commercial
use, abuse, hostile environments, improper installation or
installation not in accordance with local codes.

or part found to be defective during its respective warranty period.
Manufacturer will require return of the part(s) claimed to be
defective, for its inspection, freight or postage prepaid.
Manufacturer may require reasonable proof of purchase and
suggests that receipts be retained.

corrosion or discoloring by heat, abrasive and chemical cleaners or
any tools used in the assembly or installation of the appliance. This
limited warranty does not include the cost of any inconvenience,
personal injury or property damage due to failure of the product.

and for follow-up service,

GIVEN BY THE MANUFACTURER AND IS IN LIEU OF ALL

register your grill

online at:

www.grillregistration.com

Stainless Steel Use and Care

Stainless steel grills can provide many years of reliable
service and an attractive appearance in normal outdoor
exposure. Consider the following tips to extend the
appearance of your stainless steel grill:

• Cooking smoke from normal use of the grill will eventually

coat and discolor the stainless steel surface. Periodic

cleaning of the surface with readily available stainless

steel cleaners is recommended. (In coastal areas, small

rust pits may develop on the surface of your grill that

cannot be fully removed by a cleaner.)

• Periodic cleaning of the cooking grates also helps

decrease the risk of a grease fire which can irreversibly

darken the stainless steel surface. (Please note that the

integrity of the steel is not affected by the flame, only the

appearance.)

OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING
IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR
A PARTICULAR PURPOSE OR USE.

has any authority to make any additional warranties or to promise
remedies in addition to or inconsistent with those stated above.
Manufacturer’s maximum liability, in any event, shall not exceed the
purchase price of the product paid by the original consumer­purchaser.

incidental or consequential damages, so the above limitations or
exclusions may not apply to you. This limited warranty gives you
specific legal rights as set for herein. You may also have other
rights which vary from state to state. In the state of California only, if
refinishing or replacement of the product is not commercially
practicable, the retailer selling this product or the Manufacturer will
refund the purchase price paid for the product, less the amount
directly attributable to use by the original consumer-purchaser prior
to discovery of the nonconformity. In addition, in the state of
California only, you may take the product to the retail establishment
selling this product in order to obtain performance under this limited
warranty.

limited warranty, you should write to:

Manufacturer warrants to the original consumer-purchaser

This limited warranty is for replacement of defective parts only.

Manufacturer will, at its option, refinish or replace any product

This limited warranty does not cover scratches, dents,

THIS EXPRESS WARRANTY IS THE SOLE WARRANTY

Neither dealers nor the retail establishment selling this product

NOTE: Some states do not allow an exclusion or limitation of

If you wish to obtain performance of any obligation under this

Consumer Warranty / P.O. Box 1240

Columbus, GA 31902-1240

463241704 • 3

PARTS LIST – Model No. 463241704

Key Qty Description Part #

A 1 Lid Insert........................80000302

B 1 Lid End Cap - Left ................80000303

C 1 Lid End Cap - Right ...............80000304

D 1 Lid Handle ......................80000305

E 1 Thermometer ....................80000096

F 1 Logo Plate ......................80000330

G 1 Grill Bottom Front Assembly.........80000651

H 1 Grill Bottom Rear Assembly .........80000018

I 1 Bottom End Cap - Left .............80000021

J 1 Bottom End Cap - Right ............80000022

K 3 Main Burner .....................80000349

L 1 Burner Brace/Carryover ............80000652

M 1 Ignitor Assembly..................80000653

N 1 Manifold Heat Shield ..............80000031

O 1 Control Panel ....................80000353

P 4 Control Knob ....................80000035

Q 4 Control Knob Bezel ...............80000034

R 1 Manifold/Hose/Regulator Assembly . . . 80000819

1 Sideburner Shelf Assembly........80000315

S 1 Sideburner Frame ................80000045

T 1 Sideburner Lid ...................80000316

U 1 Sideburner Pan ..................80000051

V 1 Sideburner Electrode ..............80000055

W 1 Sideburner Control Panel...........80001185

X 1 Sideburner Assembly ..............80001385

Key Qty Description Part #

BB 1 Cart Side w/Panel, Left
80000066

CC 1 Cart Side w/Panel, Right ...........80000071

DD 1 Back Panel ......................80000080

EE 4 Caster Socket....................80000076

FF 1 Bottom Shelf.....................80000822

GG 1 Bottom Rail......................80000319

HH 1 Door Assembly - Left ..............80000320

I I 1 Door Assembly - Right .............80000323

JJ 2 Door Handle.....................80000487

KK 1 Grease Tray .....................80000251

LL 1 Door Brace ......................80000326

MM 1 SwingAway Warming Rack .........80000263

NN 2 Condiment Basket ................80000267

OO 2 Locking Caster ...................80000268

PP 2 Non-Locking Caster ...............80000269

QQ 1 Grease Cup .....................80000270

RR 1 Grease Clip .....................80000271

SS 1 Cooking Grate Set ................80000293

TT 1 Sideburner Grate .................80000282

UU 1 Natural Gas Hose.................80001030

1 Hardware Pack...................80002309

1 Warranty Hardware Pack ...........80002129

1 Product Guide ...................80001016

1 Side Shelf Assembly .............80000059

Y 1 Side Shelf.......................80000060

Z 1 Side Shelf Panel..................80000064

Certified Grill Parts And Accessories®, Char-Broil and Design®, Char-Broil (Gas Grill Briquettes)®, Char-Diamonds®, Cooking Zone and Design®, Diamond Flame®, Executive Chef®, Faststart®, Flare
Fighter®, FlavorMaster®, Gas Grill Silouette and Design®, H2O Smoker®, Lava Flame®, MasterFlame®, MasterFlame Precision Cooking System®, PowerSpark®, Quantum®, VIP®, PrecisionFlame and
Design®, Sierra®, and TruFlame® are registered Trademarks of the W.C. Bradley Company. Thermos® is a registered trademark of the Thermos Company and its affiliates.

Artisan Collection by Char-Broil ™, C3 and Design™, Char-Broil and Design™, Flame Design™, FlavorTents™, Grill 2 Go™, Grillin’Stick™, Keeper of the Flame™, Keepers of the Flame™, Natural Grip™,
Outdoor Cooking Collection and Design™, Patio Bistro™, PrecisionFlame™, Pro-Check™, QuickSet Grills and Design™, SmokerTents™, The Big Easy™, The Minute Grill™, The Edge™, The Tuscan
Collection™, and The Urban Grill™ are Trademarks of the W.C. Bradley Company. Universal Grill Parts and Design™ is a trademark of the Thermos Company and its affiliates.

Protected under one or more of the following U.S. Patents: 4,598,692; 4,624,240; 4,747,391; 4,747,391; 4,817,583; 4,924,846; 4,989,579; 5,003,960; 5,076,256; 5,076,257; 5,090,398; 5,109,834; 5,224,676;
5,277,106; 5,421,319; 5,441,226; 5,452,707; 5,458,309; 5,566,606; 5,566,606; 5,579,755; 5,582,094; 5,613,486; 5,649,475; 5,706,797; 5,711,663; 5,765,543; 5,931,149; 5,996,573; 6,095,132; 6,135,104;
6,173,644B1; 6,279,566; 6,397,731; 6,418,923; 6,439,222; 6,523,461; D282,619; D339,714; D341,292; D343,337; D358,059; D361,466; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910;
D405,643; D405,643; D406,005; D406,009; D413,043; D413,229; D413,229; D414,982; D415,388; D416,164; D416,441; D416,441; D417,587; D422,516; D423,274; D423,876; D428,303; D435,396; D436,004;
D438,059; D438,060; D438,427; D439,110; D442,505; D443,179; D443,354; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975; D449,492; D451,759; D456,202S; D460,313
and D461,359. Canada: 87743; 87744; 92607; 92608 and 1,316,424. Other Patents Pending.

4 • 463241704

PARTS DIAGRAM – Model No. 463241704

SS

A

C

E

B

F

H

MM

J

I

TT

K

X

T

K

R

Q

P

L

K

P

M

G

N

O

Q

KK

Z

RR

QQ

D

Y

V

U

W

P

PP

Q

X

Tools required for assembly:

Caster wrench - Provided
Phillips screwdriver - Not provided
Adjustable wrench - Not provided
Estimated assembly time - 30-45 minutes

S

BB

EE

OO

EE

UU

FF

DD

NN

PP

GG

EE

HH

EE

CC

OO

II

JJ

LL

NN

JJ

463241704 • 5

ASSEMBLY – Model No. 463241704

1

Place door brace onto front legs as shown. Tabs on
brace fit inside legs. Secure brace to back of front
legs using one self-tap screw on
each side.

4.2X10mm (ZZ)

Rear view

Left front leg

Rear view

2

Attach , non-locking

locking casters to front legs

casters to rear legs. Tighten casters using the
caster wrench provided.

ZZ

Door brace
80000326

Cart assembly

6 • 463241704

Locking
caster
80000268

Non-locking caster
80000269

Caster
wrench

3

This step requires two people to lift and position grill
head onto cart.

Carefully lower the grill head onto the cart between the
two braces. Align the two holes on each side of the grill
head with the two holes on each brace.

Grill lid
assembly

Grill bottom
assembly

Align
holes

4

Secure grill head to leg braces using four screws

, lock washers , and flat washers .

(AAA) 7mm (BBB) 7mm (CCC)

Screws must be attached from of grill head into brace.

Do not fully tighten screws until side shelf and sideburner
shelf are assembled.

CCC

BBB

AAA

inside

1/4-20x3/4”

463241704 • 7

5

Place side shelf over right cart legs. Lip of shelf should fit between grill bottom and leg brace.
Secure shelf brackets to cart legs using one screw , lock washer

, and flat washer on each bracket.

(BBB) 7mm (CCC)

1/4-20x3/4” (AAA) 7mm

Side shelf assembly
80000059

CAUTION

SHARP EDGES! Wear gloves if necessary.

AAA

6

Place sideburner shelf over left cart legs. Lip of shelf should fit between grill
bottom and leg brace. Secure shelf brackets to cart legs using one

1/4-20x3/4” (AAA) 7mm (BBB) 7mm
(CCC)

Fully tighten screws inside grill bottom at this time.

screw , lock washer , and flat washer

on each bracket.

CAUTION

SHARP EDGES! Wear gloves if necessary.

CCC

Repeat on front bracket

BBB

AAA

BBB

Repeat on front bracket

8 • 463241704

CCC

Sideburner shelf assembly
80000315

7

Remove the two screws and washers from the sideburner valve bracket.

Place sideburner valve under front of sideburner control panel so that
valve stem comes through large hole. Place sideburner bezel over valve
stem. Secure bezel to panel and valve using the two screws and
washers you removed from the valve bracket. Press control knob onto
valve stem.

Control
knob
80000035

Valve stem

Sideburner bezel
80000034

First, remove
screws and
washers from
bracket.

Sideburner
valve

8

Insert sideburner into shelf, placing end of burner over sideburner
valve. Valve should be in center hole of burner tube.

illustration below for correct burner-to-valve engagement

sure pin on bottom of burner is in center hole in shelf bracket.
Insert short-threaded ends of

double-sided screws (DDD)

through holes in bracket and into burner. Wrench-tighten. Attach
ignitor wire to sideburner electrode. Align cup cut-out with
sideburner tube and holes in cup bottom with double-sided
screws.
Secure with ,
and .

Place ignitor wire through burner tube cutout in cup.

5mm flat washers (EEE) 5mm lock washers (FFF)

#10-24 hex nuts (GGG)

Sideburner
80001698

See

. Make

Short
threads

DDD

Long
threads

EEE

FFF

Correct
burner-to-valve
engagement

Sideburner
Cup

Ignitor
Wire

Valve should be in center
hole in burner tube.

GGG

463241704 • 9