Charbroil 463233503 Owner's Manual

ASSEMBLY,USE AND CARE MANUAL

CAUTION:

Read and follow

all safety statements,

assembly instructions,

and use and care

directions before

attempting to

assemble and cook.

INSTALLER/

ASSEMBLER:

Leave these instructions

with consumer.

CONSUMER:

Keep this manual for

future reference.

WARNING

Failure to follow all

manufacturer’s

instructions could

result in serious

personal injury and/or

property damage.

CAUTION

Some parts may contain
sharp edges - especially

as noted in the manual!

Wear protective gloves

if necessary.

THIS GRILL IS

FOR OUTDOOR

USE ONLY

If you have any questions

or need assistance

during assembly,

please call

1-800-241-7548.

Visit us on the web at:

www.charbroil.com

4632235

463233503

®

463233503 / P8012066A (06-18-03)

463233503 • 1

WARNINGWARNING

WARNING

WARNINGWARNING

FOR YOUR SAFETY

1. Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.

2. An LP Tank not connected for use
shall not be stored in the vicinity of
this or any other appliance.

FOR YOUR SAFETY
If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, immediately call
your gas supplier or your fire
department.

Installation Safety Precautions

• Use grill only with LP (propane) gas and the regulator/valve
assembly supplied.

• Grill installation must conform with local codes, or in their
absence with National Fuel Gas Code, NFPA 54 / ANSI
Z223.1. Handling and storage of LP cylinders must
conform to LP Gas Code NFPA/ANSI 58. Grill is not for
use in or on recreational vehicles and/or boats.

• All electrical accessories (such as rotisserie) must be
electrically grounded in accordance with local codes, or
National Electrical Code, ANSI / NFPA 70. Keep any
electrical cords and/or fuel supply hoses away from any
hot surfaces.

• This grill is safety certified for use in the United States only.
Do not modify for use in any other location. Modification
will result in a safety hazard.

Safety Symbols

• The symbols and boxes shown below explain what each

heading means. Read and follow all of the messages found
throughout the manual.

Call Grill Service Center For Help And Parts

• If you need help or warranty parts call !1-800-241-7548, or
send a FAX to 1-706-576-6355.
Business hours: Open 24 hours - Seven days a week.

• To order non-warranty replacement parts or accessories (grill
cover, cleaners, paint) call 1-800-993-2677 or send a FAX to
1-706-565-2121.

Important: Fill out Warranty Information below

Warranty Information

Model Number _______________________________
Lot Number (on carton label) _____________________
Serial Number _______________________________
Date Purchased ______________________________

CACA

CA

CACA

UTIONUTION

UTION

UTIONUTION

DD

ANGERANGER

D

ANGER

DD

ANGERANGER

• DANGER: Indicates an imminently hazardous
situation which, if not avoided, will result in death or
serious injury.

WARNINGWARNING

WARNING

WARNINGWARNING

• WARNING: Be alert to the possibility of serious
bodily injury if the instructions are not followed. Be
sure to read and carefully follow all of the messages.

CACA

CA

CACA

• CAUTION: Indicates a potentially hazardous
situation which, if not avoided, may result in minor
or moderate injury.

UTIONUTION

UTION

UTIONUTION

• For residential use only. Do not use for commercial
cooking.

2 • 463233503

WarrantyTable of Contents

For Your Safety .........................................................................2

Call Grill Service Center For Help And Parts...........................2

Installation Safety Precautions.................................................2

Safety Symbols .........................................................................2

Table of Contents .....................................................................3

Warranty....................................................................................3

Before Beginning Assembly ..................................................... 4

Parts List ...................................................................................4

Exploded View .......................................................................... 5

Assembly ................................................................................ 6-9

Use and Care ........................................................................ 9-14

Storing Your Grill .....................................................................13

Indirect Cooking ...................................................................... 14

Food Safety..............................................................................14

Troubleshooting.................................................................. 15-16

Char-Broil warrants to the original consumer-purchaser that
this product shall be free from defects in workmanship and
materials under normal and reasonable use and correct
assembly (if assembled by consumer-purchaser), from date of
purchase.

Stainless steel and die cast parts - 99 years
Electronic ignition and burners - 10 years
Remaining parts - 2 years

Char-Broil will, at its option, refinish or replace any
product or part found to be defective during the warranty
period. Char-Broil will require you to return the part(s)
claimed to be defective, for its inspection, freight or postage
prepaid.

If you wish to obtain performance of any obligation under this
limited warranty, you should write to:

CHAR-BROIL

Consumer Warranty / P.O. Box 1240

Columbus, GA 31902-1240

Char-Broil may require reasonable proof of purchase and
we suggest you keep your receipt. In the state of California only,
if refinishing or replacement of the product is not commercially
practicable, the retailer selling this product or Char-Broil will
refund the purchase price paid for the product, less the amount
directly attributable to use by the original consumer-purchaser
prior to discovery of the nonconformity. In addition, in the state of
California only, you may take the product to the retail
establishment from which it was purchased or to any retail
establishment selling this product in order to obtain performance
under this warranty.

This warranty does not include the cost on any
inconvenience or property damage due to failure of the product
and does not cover damage due to misuse, abuse, accident,
damage arising out of transportation of the product, or damage
incurred through commercial use of the product. This express
warranty is the sole warranty given by the manufacturer and is in
lieu of all other warranties, express or implied, including implied
warranty of merchantability or fitness for a particular purpose.
Neither Char-Broil dealers nor the retail establishment selling this
product has any authority to make any warranties or to promise
remedies in addition to or inconsistent with those stated above.
Char-Broil's maximum liability, in any event, shall not exceed the
purchase price of the product paid by the original consumer­purchaser. Some states do not allow the exclusion or limitation of
incidental or consequential damages. So the above limitations or
exclusions may not apply to you. This warranty gives you specific
legal rights and may also have other rights which vary from state
to state.

463233503 • 3

Before Beginning Assembly

• Necessary tools for assembly of your grill include:
Phillips® screwdriver, pliers and adjustable wrench.

Certified Grill Parts And Accessories®, Char-Broil and Design®, Char-Broil (Gas Grill Briquettes)®,
Char-Diamonds®, Cooking Zone and Design®, Diamond Flame®, Executive Chef®, Faststart®,
Flare Fighter®, FlavorMaster®, Gas Grill Silouette and Design®, H2O Smoker®, Lava Flame®,
MasterFlame®, MasterFlame Precision Cooking System®, PowerSpark®, Quantum®, VIP®,
PrecisionFlame and Design®, Sierra®, and TruFlame® are registered Trademarks of the W.C. Bradley
Company. Thermos® is a registered trademark of the Thermos Company and its affiliates.

Artisan Collection by Char-Broil ™, C3 and Design™, Char-Broil and Design™, Flame Design™,
FlavorT ents™, Grill 2 Go™, Grillin’ Stick™, Keeper of the Flame™, Keepers of the Flame™,
Natural Grip™, Outdoor Cooking Collection and Design™, Patio Bistro™, PrecisionFlame™, Pro-Check™,
QuickSet Grills and Design™, SmokerT ents™, The Big Easy™, The Minute Grill™, The Edge™,
The Tuscan Collection™, and The Urban Grill™ are Trademarks of the W.C. Bradley Company. Universal
Grill Parts and Design™ is a trademark of the Thermos Company and its affiliates.

Protected under one or more of the following U.S. Patents: 4,598,692; 4,624,240; 4,747,391; 4,747,391;
4,817,583; 4,924,846; 4,989,579; 5,003,960; 5,076,256; 5,076,257; 5,090,398; 5,109,834; 5,224,676;
5,277,106; 5,421,319; 5,441,226; 5,452,707; 5,458,309; 5,566,606; 5,566,606; 5,579,755; 5,582,094;
5,613,486; 5,649,475; 5,706,797; 5,711,663; 5,765,543; 5,931,149; 5,996,573; 6,095,132; 6,135,104;
6,279,566; D282,619; D339,714; D341,292; D343,337; D358,059; D361,466; D364,535; D372,637;
D373,701; D377,735; D383,035; D397,910; D405,643; D405,643; D406,005; D406,009; D413,043; D413,229;
D413,229; D414,982; D415,388; D416,164; D416,441; D416,441; D417,587; D422,516; D423,274; D423,876;
D428,303; D435,396; D436,004; D438,059; D438,060; D438,427; D439,110; D442,505; D443,179; D443,354;
D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975; and D449,492.
Other Patents Pending.

Parts List - 463233503

Key Qty Description New Part #
A 1 Lid P00119096A
B 1 Heat Indicator P00601181A
C 1 Curved Stainless Steel Handle P00205015B
D 1 Name Plate - Professional Series P00414034G
E 1 Warming Rack P01505007B
F 2 Cooking Grid - Stainless Steel P01602005B
G 3 Flame Tamer P01705005E
H 3 Burner P02001031E
I 1 Burner Bracket P02203055A
J 3 Gas Collector Box with Electrode P02609002B
K 1 Electric Wire Set P02615033A
L 1 Electric Ignitor (4 port) P02502024C
M 1 Back Burner P02007027D
N 1 Back Burner Frame P03305006H
O 1 Bowl Side Panel, Left P00720033C
P 1 Bowl Side Panel, Right P00721033C
Q 1 Bowl Front Panel P00724046C
R 1 Bowl Rear Panel P00725044A
S 1 Grease Draining Tray P02705364A
T 1 Grease Receptacle P02701041A
U 1 Gas Manifold P05004072B
V 3 Gas Valve for Main Burner P03222024B
W 1 Gas Valve for Back Burner P03222095B
X 1 Spark Electrode P02610005B
Y 1 Gas Tube P03701003A
Z 1 Heat Shield for Control Panel P03007051B
A A 1 Control Panel P02907121A
B B 3 Control Knob (Main Burner) P03419031B
C C 1 Control Knob (Back Burner) P03411142H
D D 4 Control Knob Seat P03413011A
EE 1 Griddle P05702002E
F F 1 Side Shelf, Left P01102009B
GG 1 Side Shelf, Right P01107010B
H H 2 Bracket for Side Shelf, LR/RF P01213005A
I I 2 Bracket for Side Shelf, LF/RR P01211005A
JJ 1 Shelf Trim Plate, Right P07502001A
K K 1 Shelf trim Plate, Left P07503001A
LL 2 Side Shelf Handle P00205016B
M M 1 Bottom Shelf P01008005C
N N 2 Bowl Support Bracket P01303002B
OO 1 Side Cart Leg, LF P00917005B
PP 1 Side Cart Leg, LR P00918005B
QQ 1 Side Cart Leg, RF P00912005B
R R 1 Side Cart Leg, RR P00920005B
SS 2 Cart Side Panel P07601001A
TT 1 Cart Rear Panel P07701002A
U U 1 Front Door, Left P04302003A
VV 1 Front Door, Right P04303003A
W W 1 Door Bracket P03302001C
X X 2 Door Curved Handle P00211004B
YY 1 Door Stop P05510009E
Z Z 4 Caster Seat P04507003A
AA A 4 "3" Industry Caster P05106003D
BB B 1 Regulator with Hose (27") P03601004A
CCC 1 AA Battery P05301001A
DDD 1 Motor P07101002B
EEE 1 Motor Bracket P05508005A
FFF 2 Fork P05508006A
GGG 1 Collar P05508007A
HHH 1 Bushing P05508008A
I I I 1 Handle P05508004E
JJJ 1 Spit P05508011A
KKK 1 Tool Hooks P05514013A
LL L 1 Match Lighting Stick with Chain P05507031E
MM M 1 Retention Screw for Tank P06222019B

1 Caster Wrench P05515002C
1 Hardware Pack P06004045A
1 Owners Manual P80112066A

4 • 463233503

Exploded View - 463233503

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463233503 • 5