Char-Broil 463210511 User Manual

PRODUCT GUIDE
MODEL 463210511

IMPORTANT: Fill out the product record information below.

Serial Number

See rating label on grill for serial number.

Date Purchased

For support and to register your
grill, please visit us at

www.charbroil.com

If you have questions or need
assistance during assembly,
please call 1-800-241-7548.

Estimated assembly time: 35-40 minutes

The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; American Gourmet®;
Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers®; Infrared
Grilling That’s All About U®; Keepers of the Flame®; Magneto®; New Braunfels Smoker Company®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Pro-Sear®;
RED®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; Sure2Burn®; The Big Easy®; U®; Wild West Tradition®; and the following marks:

® ®

The following are trademarks of W.C. Bradley Co.:America's Legendary Barbeque Company™; Advantage Series™; Auto-Clean™;Chef Tested™; Commercial
Series™; Designer Series™;; Diamond Flame™; Double Chef™; Everybody Outside™; FastStart™; FlavorMaster™; Front Avenue™; Grill 2 Go® Advantage™;
Grill 2 Go® Ice™; Hog and Yard Bird™; H20 Smoker™; Infrared. Grilling’s Juicy Little Secret™; Incredible Taste. Infallible Results™; Infrared Inside™; Let’s Grill
Something Together™; Longhorn™;; Precision Flame™; Quick2Burn™; QuickSet™; Ready When You Are™; Season, Set, And Savor™; Sizzle On The Grill™;
SureFire™; Torchfork™; Trentino™; Universal Grill Parts™; You Bring the Party™ TEC™ is a trademark of Tec Infrared Grills.

© 2010 Char-Broil, LLC Columbus, GA 31902

Printed in China

Assembly instructions © 2010

11/09/10 • G560-001-040801

TABLE OF CONTENTS

For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

DANGER

Grilling Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13

Limited Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Parts Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-25

Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-28

Registration Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Safety Symbols

The symbols and boxes shown below explain what each heading
means. Read and follow all of the messages found throughout
the manual.

WARNING

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department.

WARNING

1. Do not store or use gasoline or other
flammable liquids or vapors in the vicinity of
this or any other appliance.

2. An LP cylinder not connected for use shall not
be stored in the vicinity of this or any other
appliance.

WARNING: Indicates an potentially hazardous situation

which, if not avoided, could result in death or serious injury.

CAUTION

CAUTION: Indicates a potentially hazardous situation or
unsafe practice which, if not avoided, may result in minor
or moderate injury.

DANGER

DANGER: Indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.

CAUTION

For residential use only. Do not use for commercial
cooking.

THIS GRILL IS FOR OUTDOOR USE ONLY.

CAUTION:

Read and follow all safety statements, assembly
instructions, and use and care directions before attempting
to assemble and cook.

INSTALLER/ASSEMBLER:

Leave this manual with consumer.

CONSUMER:

Keep this manual for future reference.

WARNING:

Failure to follow all manufacturer’s instructions could result
in serious personal injury and/or property damage.

2

CAUTION:

Some parts may contain sharp edges – especially as noted
in the manual! Wear protective gloves if necessary.

WARNING

CAUTION

CALIFORNIA PROPOSITION 65

1. Combustion by-products produced when using
this product contain chemicals known to the State of
California to cause cancer, birth defects, and other
reproductive harm.

2. This product contains chemicals, including lead
and lead compounds, known to the State of
California to cause cancer, birth defects or other
reproductive harm.

Wash your hands after handling this product.

Installation Safety Precautions

• Use grill, as purchased, only with LP (propane) gas and the

regulator/valve assembly supplied. If your grill is Dual Fuel ready,
a conversion kit must be purchased for use with natural gas.

• Grill installation must conform with local codes, or in their
absence of local codes, with either the National Fuel Gas

Code, ANSI Z223.1/ NFPA 54, Natural Gas and Propane
Installation Code, CSA B149.1, or Propane Storage and
Handling Code, B149.2, or the Standard for Recreational
Vehicles, ANSI A 119.2/NFPA 1192, and CSA Z240 RV Series,
Recreational Vehicle Code, as applicable.

• All electrical accessories (such as rotisserie) must be
electrically grounded in accordance with local codes, or

National Electrical Code, ANSI / NFPA 70 or Canadian
Electrical Code, CSA C22.1. Keep any electrical cords and/or

fuel supply hoses away from any hot surfaces.

• This grill is safety certified for use in the United States and/or
Canada only. Do not modify for use in any other location.
Modification will result in a safety hazard.

Using pots larger than 6 quarts in capacity could
exceed weight limit of the
side burner shelf
or side shelf,
resulting in failure
of grill cart
components.

WARNING

Do not attempt to repair or alter the
hose/valve/regulator for any “assumed” defect. Any
modification to this assembly will void your warranty
and create the risk of a gas leak and fire. Use only
authorized replacement parts supplied by
manufacturer.

3

GRILLING GUIDE – Getting Started

First Time Use

Read your Assembly Manual and ensure the grill is put together
properly. Remove all Point-of-Purchase advertising material from
all grill surfaces before first use. We recommend operating your
grill on its highest setting for 15-20 minutes prior to your first use.
This aids in removing the oils used during manufacturing.

Lava Rock / Briquettes

This gas grill has been designed, engineered, and tested to be
used with flame tamers or heat distribution plates to provide
more even heating, improve the cleaning process, and reduce
flare-ups. The addition of after market lava rocks, charcoal, or
briquettes of any type will cause poor combustion and increase
the likelihood of a grease fire, and is not recommended. Using
briquettes, lava rock, or charcoal in this grill will void your
warranty. For extra smoke flavor, we recommend using a
smoker box with wood chips.

Temperature

The temperature gauge in the hood of your new grill measures
air temperature. The air temperature inside your grill will never
be as hot as the temperature at the cooking surface.

Note: Since 1995, all regulators (the part that attaches to the gas
tank to regulate the flow of gas) have included a safety feature
that restricts gas flow in the event of a gas leak. You can
inadvertently activate this safety feature without having a gas
leak. This typically occurs when you turn on the gas using the
grill control knob before you turn on the LP tank valve. If the gas
regulator safety feature activates, the grill will only reach
temperatures between 250°F and 300°F even with all burners on
the high setting.

Regulator

Coupling Nut

If your grill is not getting hotter than 250°F to 300°F these
steps should be taken first to reset the gas regulator safety
device:

1. Open the grill lid.

2. Turn off all knobs on the control panel in front.

3. Turn off the tank knob.

4. Disconnect the regulator from the LP tank.

5. Wait 30 seconds.

6. Reconnect the regulator to the LP tank.

7. Slowly open the LP tank knob all the way. Do not put
excessive force on the valve at the full open position to avoid
damaging the valve.

8. Turn on the appropriate control knob and light the grill per the
instructions on the control panel.

An illustration of this process is included in this Product Guide.
See Troubleshooting section for additional information.

Pre-Heating Your Grill

Just like your home oven, your grill should be pre-heated to
provide optimum performance. Pre-heat the grill on high for 10­15 minutes – longer if weather conditions require. Please refer to
the lighting instructions inside the Product Guide if you have
questions about how to light your grill. A match-light chain and
hole is provided for your convenience.

4

GRILLING GUIDE – Grilling 101

Outdoor grilling is really quite simple. You'll succeed with
burgers, dogs, or steaks usually on your very first try. With
experience, you will learn how to work with your grill, creating
more imaginative meals all the time. This knowledge makes up
the art of grilling. Before you start grilling, organize your food
according to cooking technique and required cooking time, and
optimize the use of your grilling area.

Direct Cooking

Direct cooking involves grilling your meat directly over high heat.
It is perfect for searing steaks, chops, and other smaller pieces of
meat and vegetables that quickly make their way to the table.

Rotisserie Cooking

Rotisserie cooking is best for 'round' meat, such as large roasts,
whole poultry, and pork. It generally requires an accessory motor
and spit rod that allows the meat to be turned at a constant
speed. Rotisserie cooking is best done in front of a special
rotisserie burner, or utilizing an indirect cooking burner
arrangement. A pan can be placed underneath the meat to catch
grease and food drippings, and helps minimize clean-up.

Indirect Cooking

Indirect cooking utilizes select burners to circulate heat
throughout the grill, without direct contact between the meat and
the flame. The meat is placed over the burner that is 'off'. This
method is generally used to slow cook large cuts of meat and
poultry. A pan can be placed underneath the meat to catch
grease and food drippings, and helps minimize clean-up.

Food Safety

Food safety is a very important part of enjoying the outdoor
cooking experience. To keep food safe from harmful bacteria,
follow these four basic steps:

Clean: Wash hands, utensils, and surfaces with hot soapy water
before and after handling raw meat.
Separate: Separate raw meats from ready-to-eat foods to avoid
cross contamination. Use a clean platter and utensils when
removing cooked foods.
Cook: Cook meat and poultry thoroughly to kill bacteria. Use a
thermometer to ensure proper internal food temperatures.
Chill: Refrigerate prepared foods and leftovers promptly.

5

USDA Recommended Safe Minimum

Internal Temperatures

Beef, Veal, Lamb, Steaks, & Roasts 145° F
Fish 145° F
Pork 160° F
Beef, Veal, Lamb Ground 160° F
Egg Dishes 160° F
Turkey, Chicken & Duck Whole,
Pieces & Ground

165° F

GRILLING GUIDE – Tips & Tricks

Cooking on your new grill is a hands-on experience, and it is
recommended to remain outside with your grill while cooking.
Grilling can be affected by many external conditions. In cold
weather, you will need more heat to reach an ideal cooking
temperature, and grilling may take longer. The meat's internal
temperature and thickness can also affect cooking times. Cold
and thicker meats will take longer to cook.

Internal Meat Temperatures

Meat cooked on a grill often browns very fast on the outside.
Therefore, use a meat thermometer to ensure it has reached
safe internal temperatures.

Wood Chips

For extra smoke flavor when grilling, try adding wood chips.
Soak the chips in water for approximately 30 minutes before
adding to a smoke box or pan. Place smoke box or pan on top of
the cooking grate above the flame. Turn grill on high until the
wood starts to smoke. Reduce heat to desired temperature for
cooking, and place food on cooking grate as desired. Close lid to
retain more smoke. Hardwood varieties that work particularly
well with grilled foods include Alder, Apple, Cherry, Grapevines,
Hickory, Mesquite, Oak, Rosemary and Sassafras.

Skewers

Metal skewers should be flat, with long handles. Round skewers
allow food to roll when turned, so it may not cook as evenly. Use
metal skewers when cooking meat kabobs. Wooden skewers
should be soaked in water for an hour before use, and are best
used for quick cooking foods such as vegetables and fruits.

Please refer to the USDA for complete, up-to-date information.
Our internal temperature chart is based on USDA standards for
meat doneness. Check it out at

www.isitdoneyet.gov

Sauces

Sauces containing sugars and fats can cause flare-ups, and your
food may burn. In general, apply these sauces during the final
10 minutes of cooking. Keep in mind, use of excessive sauces
or glazes will also require extra cleaning afterwards.

Marinades and Rubs

To enhance the flavor of grilled foods, a liquid marinade or dry
rub can be used prior to cooking. Meat can be either soaked or
injected with liquid marinade up to 24 hours prior to grilling. Dry
rubs can be applied directly to the meat immediately before
grilling.

6

Utensils

Use tongs or a spatula to handle the food instead of a fork, and
don't turn the food too
often. Piercing the food
with a fork will release
juices that you want in
the meat, and may
cause flare-ups.

GRILLING GUIDE – Cleaning Your Grill

Why Clean?

We've all heard the saying, “an ounce of prevention is worth a
pound of cure.” This is great advice when it comes to keeping
your grill clean.

Routine Care

Periodic cleaning of this grill is necessary,
as grill fires can occur when grease and
food debris collect in the bottom of the grill.
After each use, remove any remaining
food particles from the cooking grate and
inside of the grill using a grill brush. Do
this after the grill has cooled down, yet is
still warm. It is much easier to clean food
particles while warmth is still present, than
after the food particles have completely
cooled and hardened. This grill is not
designed to be 'burned off' by closing the
lid and turning the burners on High for an
extended time. The excessive heat
generated can cause leftover grease to
catch fire, and can cause permanent
damage to your grill.

Cooking surfaces: If a bristle brush is used to clean any of the
grill cooking surfaces, ensure no loose bristles remain on cooking
surfaces prior to grilling. It is not recommended to clean cooking
surfaces while grill is hot.

Storing Your Grill

• Clean cooking grates.

• Store grill in dry location.

• When LP cylinder is connected to grill, store outdoors in a well

ventilated space and out of reach of children.

• Cover grill if stored outdoors. Choose from a variety of grill

covers offered by manufacturer.

• Store grill indoors ONLY if LP cylinder is turned off,

disconnected, and removed from grill. Never store LP cylinder
indoors.

• When removing grill from storage, follow the 'Cleaning the

Burner Assembly' instructions in the Use and Care section of
the Product Guide.

General Cleaning

Plastic parts: Wash with warm soapy water and wipe dry. Do not
use abrasive cleaners, degreasers or a concentrated grill cleaner
on plastic parts. Damage to and failure of parts can result.

Porcelain surfaces: Because of glass-like composition, most
residue can be wiped away with baking soda/water solution or
glass cleaner. Use non-abrasive scouring powder for stubborn
stains.

Painted surfaces: Wash with mild detergent or non-abrasive
cleaner and warm water. Wipe dry with a soft non-abrasive cloth.

Stainless steel surfaces: Stainless steel can rust under certain
conditions. This can be caused by environmental conditions
such as chlorine or salt water, or improper
cleaning tools such as wire or steel
wool. It can also discolor due to heat,
chemicals, or grease build-up. To
maintain your grill's high quality
appearance, wash with mild detergent
and warm water, or use a stainless
steel grill cleaner. Baked-on grease
deposits may require the use of an
abrasive plastic cleaning pad. Use only
in direction of brushed finish to avoid
damage. Do not use abrasive pad on
areas with graphics.

Critters

Spiders like to make their homes in the venturi tubes of grills.
These must be inspected and cleaned regularly to ensure there
are no blockages. Refer to the Use and Care portion of this
Product Guide for complete information.

7

USE AND CARE

DANGER

• NEVER store a spare LP cylinder under or near
the appliance or in an enclosed area.

LP Cylinder

•The LP cylinder used with your grill must meet the
following requirements:

•Use LP cylinders only with these required measurements: 12"

(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.)
capacity maximum.

•LP cylinders must be constructed and marked in accordance
with specifications for LP cylinders of the U.S. Department of
Transportation (DOT) or for Canada, CAN/CSA-B339,
cylinders, spheres and tubes for transportation of dangerous
goods. Transport Canada (TC). See LP cylinder collar for
marking.

•LP cylinder valve must have:

•Type 1 outlet compatible with

regulator or grill.

•Safety relief valve.

•UL listed Overfill Protection

Device (OPD). This OPD safety
feature is identified by a unique triangular hand wheel. Use

only LP cylinders equipped with this type of valve.

•LP cylinder must be arranged for vapor withdrawal and include
collar to protect LP cylinder valve. Always keep LP cylinders in
upright position during use, transit or storage.

OPD Hand Wheel

• Never fill a cylinder beyond 80% full.

• An over filled or improperly stored cylinder is a
hazard due to possible gas release from the
safety relief valve. This could cause an intense
fire with risk of property damage, serious injury or
death.

• If you see, smell or hear gas escaping,
immediately get away from the LP
cylinder/appliance and call your fire department.

LP Cylinder Removal, Transport and Storage

•Turn OFF all control knobs and LP cylinder valve. Turn coupling
nut counterclockwise by hand only - do not use tools to
disconnect. Loosen cylinder screw beneath bottom shelf, then
lift LP cylinder up and out of cart. Install safety cap onto LP
cylinder valve. Always use cap and strap supplied with valve.

Failure to use safety cap as directed may result in serious
personal injury and/or property damage.

•A disconnected LP cylinder in

storage or being transported
must have a safety cap installed (as shown).
Do not store an LP cylinder in enclosed spaces
such as a carport, garage, porch, covered
patio or other building. Never leave an LP cylinder
inside a vehicle which may become overheated
by the sun.

•Do not store an LP cylinder in an area where children play.

LP Cylinder Valve

Safety
Cap

Retainer Strap

LP cylinder in upright position for vapor withdrawal

LP (Liquefied Petroleum Gas)

•LP gas is nontoxic, odorless and colorless when produced. For
Your Safety, LP gas has been given an odor (similar to rotten

cabbage) so that it can be smelled.

•LP gas is highly flammable and may ignite unexpectedly when
mixed with air.

LP Cylinder Filling

•Use only licensed and experienced dealers.

•LP dealer must purge new cylinder before filling.

•Dealer should NEVER fill LP cylinder more than 80% of LP

cylinder volume. Volume of propane in cylinder will vary by
temperature.

•A frosty regulator indicates gas overfill. Immediately close LP
cylinder valve and call local LP gas dealer for assistance.

•Do not release liquid propane (LP) gas into the atmosphere.
This is a hazardous practice.

•To remove gas from LP cylinder, contact an LP dealer or call a
local fire department for assistance. Check the telephone
directory under “Gas Companies” for nearest certified LP
dealers.

8

LP Cylinder Exchange

Connecting Regulator to the LP Cylinder

•Many retailers that sell grills offer you the option of replacing
your empty LP cylinder through an exchange service. Use only
those reputable exchange companies that inspect, precision fill,

test and certify their cylinders. Exchange your cylinder only

for an OPD safety feature-equipped cylinder as described
in the "LP Cylinder" section of this manual.

•Always keep new and exchanged LP cylinders in upright

position during use, transit or storage.

•Leak test new and exchanged LP cylinders BEFORE

connecting to grill.

•Place dust cap on cylinder valve outlet whenever the cylinder is

not in use. Only install the type of dust cap on the cylinder valve
outlet that is provided with the cylinder valve. Other types of caps

or plugs may result in leakage of propane.

LP Cylinder Leak Test

For your safety

•Leak test must be repeated each time LP cylinder is exchanged

or refilled.

•Do not smoke during leak test.

•Do not use an open flame to check for gas leaks.

•Grill must be leak tested outdoors in a well-ventilated area,

away from ignition sources such as gas fired or electrical
appliances. During leak test, keep grill away from open flames
or sparks.

•Use a clean paintbrush and a 50/50 mild soap and water
solution.
in figure below.

s Do not use household cleaning agents. Damage to gas

train components can result.

Brush soapy solution onto areas indicated by arrows

1.LP cylinder must be properly secured onto grill. (Refer to
assembly section.)

2.Turn all control knobs to the OFF position.

3.Turn LP cylinder OFF by turning hand-wheel clockwise to a
full stop.

4.Remove the protective cap from LP cylinder valve. Always use

cap and strap supplied with valve.

c

k

w

o

i

l

s

e

Strap and Cap

OPD Hand Wheel

Type 1 outlet with
thread on outside

Safety Relief Valve

C

f

f

O

Do not use a POL transport plug
(plastic part with external threads)!
It will defeat the safety feature of
the valve.

WARNING

If “growing” bubbles appear do not use or move the LP
cylinder. Contact an LP gas supplier or your fire
department!

5.Hold regulator and insert nipple into LP
cylinder valve. Hand-tighten the
coupling nut, holding regulator in a
straight line with LP cylinder valve so
as not to cross-thread the connection.

Nipple has to be centered
into the LP cylinder valve.

9

Leak Testing Valves, Hose and Regulator

1.Turn all grill control knobs to OFF.

Straight

Hold coupling nut and regulator
as shown for proper connection
to LP cylinder valve.

6.Turn the coupling nut clockwise and tighten to a full stop. The

regulator will seal on the back-check feature in the LP cylinder
valve, resulting in some resistance. An additional one-half to

three-quarters turn is required to complete the
connection. Tighten by hand only – do not use tools.

NOTE:

If you cannot complete the connection, disconnect regulator and
repeat steps 5 and 6. If you are still unable to complete the
connection, do not use this regulator!

2.Be sure regulator is tightly connected to LP cylinder.

3.Completely open LP cylinder valve by turning hand wheel

counterclockwise. If you hear a rushing sound, turn gas off
immediately. There is a major leak at the connection. Correct

before proceeding.

4.Brush soapy solution onto areas circled below, or other similar

fittings on your grill.

DANGER

• Do not insert any tool or foreign object into the valve
outlet or safety relief valve. You may damage the valve
and cause a leak. Leaking propane may result in
explosion, fire, severe personal injury, or death.

WARNING

• Outdoor gas appliance is not intended to be installed
in or on a boat.

• Outdoor gas appliance is not intended to be installed
in or on an RV.

• Never attempt to attach this grill to the self-contained
LP gas system of a camper trailer or motor home.

• Do not use grill until leak-tested.

• If a leak is detected at any time, STOP and call the fire
department.

• If you cannot stop a gas leak, immediately close
LPcylinder valve and call LP gas supplier or your fire
department!

NOTE: Sideburner
shelf fascia not
shown for clarity.

5.If “growing” bubbles appear, there is a leak. Close LP
cylinder valve immediately and retighten connections. If leaks
cannot be stopped do not try to repair. Call for replacement

parts.

6.Always close LP cylinder valve after performing leak test by
turning hand wheel clockwise.

NOTE: Your grill
may NOT be
equipped with a
sideburner.

10

WARNING

For Safe Use of Your Grill and to Avoid Serious
Injury:

• Do not let children operate or play near grill.

• Keep grill area clear and free from materials that burn.

• Do not block holes in sides or back of grill.

• Check burner flames regularly.

• Use grill only in well-ventilated space. NEVER use in

enclosed space such as carport, garage, porch,
covered patio, or under an overhead structure of any
kind.

• Do not use charcoal or ceramic briquets in a gas grill.
(Unless briquets are supplied with your grill.)

• Use grill at least 3 ft. from any wall or surface.

Maintain 10 ft. clearance to objects that can catch fire
or sources of ignition such as pilot lights on water
heaters, live electrical appliances, etc.

Safety Tips

sBefore opening LP cylinder valve, check the coupling nut for

tightness.

sWhen grill is not in use, turn off all control knobs and LP

cylinder valve.

sNever move grill while in operation or still hot.
sUse long-handled barbecue utensils and oven mitts to avoid

burns and splatters.

sMaximum load for sideburner and side shelf is 10 lbs.
sThe grease tray must be inserted into grill and emptied after

each use. Do not remove grease tray until grill has
completely cooled.

s Clean grill often, preferably after each cookout. If a bristle

brush is used to clean any of the grill cooking surfaces,

ensure no loose bristles remain on cooking surfaces prior to
grilling. It is not recommended to clean cooking surfaces
while grill is hot.

sIf you notice grease or other hot material dripping from grill

onto valve, hose or regulator, turn off gas supply at once.
Determine the cause, correct it, then clean and inspect valve,
hose and regulator before continuing. Perform a leak test.

sKeep ventilation openings in cylinder enclosure (grill cart) free

and clear of debris.

sDo not store objects or materials inside the grill cart

enclosure that would block the flow of combustion air to the
underside of either the control panel or the firebox bowl.

sThe regulator may make a humming or whistling noise during

operation. This will not affect safety or use of grill.

sIf you have a grill problem see the "Troubleshooting Section".
sIf the regulator frosts, turn off grill and LP cylinder valve

immediately. This indicates a problem with the cylinder and it
should not be used on any product. Return to supplier!

• Apartment Dwellers:

Check with management to learn the requirements
and fire codes for using an LP gas grill in your
apartment complex. If allowed, use outside on the
ground floor with a three (3) foot clearance from walls
or rails. Do not use on or under balconies.

• NEVER attempt to light burner with lid closed. A
buildup of non-ignited gas inside a closed grill is
hazardous.

• Never operate grill with LP cylinder out of correct
position specified in assembly instructions.

• Always close LP cylinder valve and remove
coupling nut before moving LP cylinder from
specified operation position.

CAUTION

• Putting out grease fires by closing the lid is not possible.
Grills are well ventilated for safety reasons.

• Do not use water on a grease fire. Personal injury may
result. If a grease fire develops, turn knobs and LP
cylinder off.

• Do not leave grill unattended while preheating or burning
off food residue on HI. If grill has not been regularly
cleaned, a grease fire can occur that may damage the
product.

Ignitor Lighting

s Do not lean over grill while lighting.

Turn OFF gas burner control valves.

1.
Turn ON gas at LP cylinder.

2.
Open lid during lighting.

3.
To ignite, push and turn ignition burner knob to HI.

4.
P. ush and hold ELECTRONIC IGNITION button until the burner

5.

lights.

6. If ignition does NOT occur in 5 seconds, turn the burner
controls OFF, wait 5 minutes and repeat the lighting
procedure.

7. To ignite remaining burners, turn knob to the HI position
starting with the burners closest to IGNITION BURNERS first.

If ignitor does not work, follow match lighting instructions.

Lighting instructions are continued on the next page

11

Ignitor Lighting (continued)

8. For grills equipped with ELECTRONIC IGNITION at
each burner:

Repeat steps 4 through 6 to light each burner.

9. Once each burner has ignited, turn knobs to desired setting.

WARNING

Burner Flame Check

• Remove cooking grates and flame tamers. Light burners, rotate
knobs from HI to LOW. You should see a smaller flame in
LOW position than seen on HI. Perform burner flame check
on sideburner, also. Always check flame prior to each use. If
only low flame is seen refer to "Sudden drop or low flame" in
the Troubleshooting Section.

HI

Turn controls and gas source or tank OFF when not
in use.

CAUTION

If ignition does NOT occur in 5 seconds, turn the
burner controls OFF, wait 5 minutes and repeat the
lighting procedure. If the burner does not ignite with
the valve open, gas will continue to flow out of the
burner and could accidently ignite with risk of injury.

Match-Lighting

s Do not lean over grill while lighting.

1. Open lid. Turn ON gas at LP cylinder.

2. Place match into match holder (hanging from side panel of

grill). Light match; then light burner by placing match through
the cooking grate into firebox.

3. Push in and turn far right or far left burner knob to the HI
position, depending on match light hole selected. Be sure
burner lights and stays lit.

4. Light adjacent burners in sequence by pushing knobs in and
turning to the HI position.

Sideburner Ignitor Lighting

s Do not lean over grill while lighting.

1. Open sideburner lid. Turn ON gas at LP cylinder.

2. Turn sideburner knob to the HI position, push and hold
ELECTRONIC IGNITOR button.

3. If sideburner does NOT light within 5 seconds, turn knob to OFF,

wait 5 minutes, then
repeat lighting procedure.

Sideburner Match Lighting

1. Open sideburner lid. Turn ON

gas at LP cylinder.

2. Place lit match near burner.

3. Turn sideburner knob to the
HI position.

Be sure burner lights and
stays lit.

12

LOW

Turning Grill Off

• Turn all knobs to the OFFposition. Turn LP cylinder OFF by turning
hand-wheel clockwise to a full stop.

Ignitor Check

• Turn gas off at LP cylinder. Press and hold electronic ignitor

button. "Click" should be heard and spark seen each time
between each collector box or burner and electrode. See
"Troubleshooting" if no click or spark.

Valve Check

• Important: Make sure gas is off at LP cylinder before
checking valves. Knobs lock in position. To check

valves, first push in knobs and release, knobs should spring
back. If knobs do not spring back, replace valve assembly
before using grill. Turn knobs to LOW position then turn back to
OFF

position. Valves should turn smoothly.

OFF

Hose Check

• Before each use, check to see if hoses are cut or worn.

Replace damaged hoses before using grill. Use only
valve/hose/regulator specified by manufacturer.

General Grill Cleaning

• Do not mistake brown or black accumulation of grease and
smoke for paint. Interiors of gas grills are not painted at the
factory (and should never be painted). Apply a strong solution
of detergent and water or use a grill cleaner with scrub brush
on insides of grill lid and bottom. Rinse and allow to completely
air dry. Do not apply a caustic grill/oven cleaner to painted
surfaces.

• Plastic parts: Wash with warm soapy water and wipe dry.
s Do not use citrisol, abrasive cleaners, degreasers or a
concentrated grill cleaner on plastic parts. Damage to and
failure of parts can result.

• Porcelain surfaces: Because of glass-like composition, most
residue can be wiped away with baking soda/water solution or
specially formulated cleaner. Use nonabrasive scouring powder
for stubborn stains.

• Painted surfaces: Wash with mild detergent or nonabrasive
cleaner and warm soapy water. Wipe dry with a soft
nonabrasive cloth.

• Stainless steel surfaces: To maintain your grill’s high quality
appearance, wash with mild detergent and warm soapy water
and wipe dry with a soft cloth after each use. Baked-on grease
deposits may require the use of an abrasive plastic cleaning
pad. Use only in direction of brushed finish to avoid damage.
Do not use abrasive pad on areas with graphics.

• Cooking surfaces: If a bristle brush is used to clean any of

the grill cooking surfaces, ensure no loose bristles remain on
cooking surfaces prior to grilling. It is not recommended to
clean cooking surfaces while grill is hot.

CAUTION

SPIDER ALERT!

SPIDER AND WEBS

INSIDE BURNER TUBE

Cleaning the Burner Assembly

Follow these instructions to clean and/or replace parts of burner
assembly or if you have trouble igniting grill.

1. Turn gas OFF at control knobs and LP cylinder.

2.

Remove cooking grates and flame tamers.

3. Remove carryover tubes and burners.

4.

Remove screws to detach electrode from burner. Electrode
should remain in firebox.

5. Carefully lift each burner up and away from valve openings.

We suggest three ways to clean the burner tubes. Use the one
easiest for you.

(A) Bend a stiff wire (a light weight coat hanger works well)

into a small hook. Run the hook through each burner
tube several times.

If you notice that your grill is getting hard to light or that the
flame isn’t as strong as it should be, take the time to check and
clean the venturi’s.

CONTROL PANEL

VALVE

In some areas of the country, spiders or small insects have been
known to create “flashback” problems. The spiders spin webs, build
nests and lay eggs in the grill’s venturi tube(s) obstructing the flow of
gas to the burner. The backed-up gas can ignite in the venturi behind
the control panel. This is known as a flashback and it can damage
your grill and even cause injury.

To prevent flashbacks and ensure good performance the burner and
venturi assembly should be removed from the grill and cleaned
before use whenever the grill has been idle for an extended period.

SPIDER WEBS

INSIDE VENTURI

BURNER

(B) Use a narrow bottle brush with a flexible handle (do not

use a brass wire brush), run the brush through each
burner tube several times.

(C) Wear eye protection: Use an air hose to force air into

the burner tube and out the burner ports. Check each
port to make sure air comes out each hole.

6. Wire brush entire outer surface of burner to remove food

residue and dirt.

7. Clean any blocked ports with a stiff wire such as an open

paper clip.

8. Check burner for damage, due to normal wear and corrosion

some holes may become enlarged. If any large cracks or
holes are found replace burner.

VERY IMPORTANT: Burner tubes must reengage valve

openings. See illustrations at right.

9. Attach electrode to burner.

10. Carefully replace burners.

Correct

burner-to-valve

engagement

11. Attach burners to brackets on firebox.

12. Reposition carryover tubes and attach

to burners. Replace flame tamers and
cooking grates.

Storing Your Grill

• Clean cooking grates.

• Store in dry location.

• When LP cylinder is connected to grill, store outdoors in a well­ventilated space and out of reach of children.

• Cover grill if stored outdoors. Choose from a variety of grill
covers offered by manufacturers.

• Store grill indoors ONLY if LP cylinder is turned off and
disconnected, removed from grill and stored outdoors.

• When removing grill from storage, follow “Cleaning the Burner
Assembly” instructions before starting grill.

Rear of firebox

Firebox burner

bracket

Carryover

Tube

Front of firebox

Electrode

13

LIMITED WARRANTY

This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this
product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods
indicated below beginning on the date of purchase*. The manufacturer reserves the right to require that defective parts be returned, postage and or
freight pre-paid by the consumer for review and examination.

SCOPE OF COVERAGE PERIOD OF COVERAGE TYPE OF FAILURE COVERAGE

All Parts

*Note: A dated sales reciept WILL be required for warranty service.

The original consumer-purchaser will be responsible for all shipping charges for parts replaced under the terms of this limited warranty.

This limited warranty is applicable in the United States and Canada only, is only available to the original owner of the product and is not transferable.
Manufacturer requires proof of your date of purchase. Therefore, you should retain your sales slip or invoice. Registering your product is not a
substitute for proof of purchase and the manufacturer is not responsible for or required to retain proof of purchase records.

This limited warranty applies to the functionality of the product ONLY and does not cover cosmetic issues such as scratches, dents, corrosions or
discoloring by heat, abrasive and chemical cleaners or any tools used in the assembly or installation of the appliance, surface rust, or the
discoloration of stainless steel surfaces.

This limited warranty will not reimburse you for the cost of any inconvenience, food, personal injury or property damage.

RUST is not considered a manufacturing or materials defect.

1 year from date of purchase*

ITEMS MANUFACTURER WILL NOT PAY FOR:

1. Shipping cost, standard or expedited, for warranty and replacement parts

2. Service calls to your home.

3. Repairs when your product is used for other than normal, single-family household or residential use.

4. Damage, failures, or operating difficulties resulting from accident, alteration, careless handling, misuse, abuse, fire, flood,
acts of God, improper installation or maintenance, installation not in accordance with electrical or plumbing codes, or use

of products not approved by the manufacturer.

5. Any food loss due to product failures or operating difficulties.

6. Replacement parts or repair labor costs for units operated outside the United States or Canada.

7. Pickup and delivery of your product.

8. Repairs to parts or systems resulting from unauthorized modifications made to the product.

9. The removal and/or reinstallation of your product.

DISCLAIMER OF IMPLIED WARRANTIES and LIMITATION OF REMEDIES

Repair or replacement of defective parts is your exclusive remedy under the terms of this limited warranty. In the event of parts availability issues,
the manufacturer reserves the right to substitute like or similar parts that are equally functional.

Manufacturer will not be responsible for any consequential or incidental damages arising from the breach of either this limited warranty or any
applicable implied warranty, or for failure or damage resulting from acts of God, improper care and maintenance, grease fire, accident, alteration,

replacement of parts by anyone other than Manufacturer, misuse, transportation, commercial use, abuse, hostile environments (inclement weather,

acts of nature, animal tampering), improper installation or installation not in accordance with local codes or printed manufacturer instructions.

THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GIVEN BY THE MANUFACTURER. NO PRODUCT PERFORMANCE
SPECIFICATION OR DESCRIPTION WHEREVER APPEARING IS WARRANTED BY MANUFACTURER EXCEPT TO THE EXTENT SET
FORTH IN THIS LIMITED WARRANTY. ANY IMPLIED WARRANTY PROTECTION ARISING UNDER THE LAWS OF ANY STATE,
INCLUDING IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE, IS HEREBY
LIMITED IN DURATION TO THE DURATION OF THIS LIMITED WARRANTY.

Neither dealers nor the retail establishment selling this product has any authority to make any additional warranties or to promise remedies
in addition to or inconsistent with those stated above. Manufacturer's maximum liability, in any event, shall not exceed the purchase price of the

product paid by the original consumer.

NOTE: Some states do not allow an exclusion or limitation of incidental or consequential damages, so some of the above limitations or exclusions
may not apply to you. This limited warranty gives you specific legal rights as set foth herein. You may also have other rights which vary from state
to state. In the state of California only, if refinishing or replacement of the product is not commercially practicable, the retailer selling this product or
the Manufacturer will refund the purchase price paid for the product, less the amount directly attributable to use by the original consumer-purchaser
prior to discovery of the nonconformity. In addition, in the state of California only, you may take the product to the retail establishment selling this
product in order to obtain performance under this limited warranty.

PERFORATION, MANUFACTURING,
AND MATERIAL DEFECTS ONLY

If you wish to obtain performance of any obligation under this limited warranty, you should

Columbus, GA 31902-1240

Consumer returns will not be accepted unless a valid Return Authorization is first acquired. Authorized returns are clearly marked on the outside of
the package with an RA number and the package is shipped freight/postage pre-paid. Consumer returns that do not meet these standards will be
refused.

14

write to:

Consumer Relations

P. O. Box 1240

PARTS LIST

Key Qty Description Key Qty Description

A 1 FIREBOX LL 1 UPPER BRACE, LEFT CART

B 3 TUBE BURNER MM 1 UPPER BRACE, RIGHT CART

C 2 ELECTRODE A, F/ MAIN BURNER NN 2 CENTER BRACE, F/ CART

D 1 ELECTRODE B, F/ MAIN BURNER OO 1 BOTTOM SHELF

E 2 CARRY OVER TUBE PP 1 UPPER FRONT PANEL

F 3 HEAT TENT, VAPORIZER BAR QQ 1 LOWER FRONT PANEL

G 1 T OP LID RR 1 GREASE TRAY

H 1 LOGO PLATE SS 1 BACK BRACE

I 1 TEMPERATURE GAUGE TT 1 CYLINDER INSULATION BOARD

J 1 BEZEL F/TEMPERATURE GAUG E UU 1 GREASE CUP CLIP

K 1 HANDLE, TOP LID VV 1 GREASE CUP ASSEMBLY

L 3 SILICONE RUBBER BUMPER

WW 1 AXLE

M 1 HARDWARE F/ TOP LID XX 2 WHEEL

N 2 COOKING GRATE YY 1 TANK RETAINER, WIRE FORM

O 1 W ARMING GRID ZZ 2 LEG FEET

P 1 VALVE/ HOSE/ REGULATOR ASSEMBLY AAA 1 HOOK, F/ HOSE

Q 1 CONTROL PANEL BBB 1 BUTTON, F/ EI MODULE

R 1 HEAT SHIELD, F/ CONTROL PANEL

S 4 BEZEL F/ KNOB

NOT Pictured

T 4 CONTROL KNOB

… 1 HARDWARE PACK

U 1 MATCH HOLDER

… 1 ASSEMBLY MANUAL, ENGLISH

V 1 ELECTRONIC IGNITION MODULE

… 1 ASSEMBLY MANUAL, SPANISH

W 1 SIDE SHELF, LEFT

X 1 LEFT FASCIA

Y 1 DRIP PAN, SIDEBURNER

Z 1 ELECTRODE, F/ SB

AA 1 SIDEBURNER

BB 1 SIDEBURNER GRATE

CC 1 SIDEBURNER LID

DD 1 TOWEL BAR, LEFT

EE 1 SIDE SHELF, RIGHT

FF 1 RIGHT FASCIA

GG 1 TOWEL BAR, RIGHT

HH 1 LEFT REAR LEG

II 1 LEFT FRONT LEG

JJ 1 RIGHT REAR LEG

KK 1 RIGHT FRONT LEG

Key Qty Description

A 1 FIREBOX
B 1 TUBE BURNER, F/ ELECTRODE
C 2 TUBE BURNER, NO ELECTRODE
D 1 ELECTRODE, MAIN BURNER
E 2 CARRY OVER TUBE

F 3 HEAT TENT, VAPORIZER BAR
G 1 TOP LID, OUTER
H 1 TOP LID, INNER INSERT

I 1 TOP LID, LEFT END CAP

J 1 TOP LID, RIGHT END CAP
K 1 LOGO PLATE

L 1 TEMPERATURE GAUGE

M 1 BEZEL, F/ TEMPERATURE GAUGE

N 1 HANDLE, TOP LID
O 4 SILICONE RUBBER BUMPER, SMALL
P 1 HARDWARE FOR TOP LID
Q 2 COOKING GRATE
R 1 WARMING GRID
S 1 VALVE/ HOSE/ REGULATOR ASSEMBLY

T 1 CONTROL PANEL

V 4 BEZEL F/ KNOB

W 4 CONTROL KNOB

X 1 MATCH HOLDER

Y 1 ELECTRONIC IGNITION MODULE

Z 1 SIDE SHELF, LEFT

AA 1 LEFT FASCIA

BB 1 DRIP PAN, SIDEBURNER
CC 1 ELECTRODE, F/ SB
DD 1 SIDE BURNER

EE 1 SIDE BURNER GRATE

FF 1 SIDE BURNER LID
GG 1 TOWEL BAR, LEFT
HH 1 SIDE SHELF, RIGHT

II 1 RIGHT FASCIA

JJ 1 TOWEL BAR, RIGHT

KK 1 LEFT REAR LEG

Key Qty Description

LL 1 LEFT FRONT LEG

MM 1 RIGHT REAR LEG

NN 1 RIGHT FRONT LEG
OO 1 UPPER BRACE, LEFT CART

PP 1 UPPER BRACE, RIGHT CART
QQ 2 CENTER BRACE, F/ CART
RR 1 BOTTOM SHELF

SS 1 UPPER FRONT PANEL

TT 1 LOWER FRONT PANEL

UU 1 GREASE TRAY

VV 1 BACK BRACE

WW 1 SHIELD, F/ TANK

XX 1 CLIP, F/ GREASE CUP
YY 1 GREASE CUP

ZZ 1 AXLE ROD
AAA 2 WHEEL
BBB 1 TANK RETAINER,WIRE FORM

CCC 2 LEG EXTENDER
DDD 1 HOOK, F/ HOSE

EEE 1 BUTTON, F/ EI MODULE

FFF 2 SILICONE RUBBER BUMPER, LARGE

GGG 1 WIRE, F/ SIDEBURNER

NOT Pictured

… 1 HARDWARE PACK
… 1 ASSEMBLY MANUAL, ENGLISH
… 1 ASSEMBLY MANUAL, SPANISH

NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from
those on your particular grill model. However, the method of assembly remains the same.

15

PARTS DIAGRAM

P

O

R

H

BB

EE

AA

DD

FF

Q

F

E

CC

GGG

O

FFF

Z

X

C

S

Q

F

B

F

E

C

D

G

J

I

K

A

FFF

T

L

M

N

HH

II

JJ

GG

KK

QQ

V

DDD

LL

OO

V

W

ZZ

Y

W

EEE

VV

WW

XX

YY

SS

BBB

AAA

TT

V

W

V

W

PP

UU

MM

RR

QQ

CCC

NN

16

ASSEMBLY

1

Place legs as shown.NOTE:Left leg assembly has large holes on ends of legs. Attach center brace, left front and left rear
leg with 1/4-20x1/2" screws,7mm Flat Washer and 7mm Lock Washer on each side.

Attach upper brace, left leg assembly which was assembled previously with 1/4-20x1/2" screws,7mm Flat Washer
and 7mm Lock Washer on each side. Note orientation of Upper Braces as shown in image.
The assembly method of right leg assembly is similar to left leg assembly.

Qty:

12

1/4-20x1/2"

Machine Screw

Qty: 12

7mm Flat Washer

Qty: 12

7mm Lock Washer

Place bottom shelf with cut out hole for LP cylinder next to legs with axle holes.

2

Attach to right and left leg assemblies with 1/4-20x1/2" screws, 7mm Flat Washer and
7mm Lock Washer on each side.

Upper Brace,
Left Cart

Center Brace

Left Rear Leg

Right Rear Leg

Left Front Leg

Upper Brace,
Right Cart

Right Front Leg

Qty:

4

1/4-20x1/2"

Machine Screw

Qty: 4

Flat7mm Washer

Qty: 4

Lock7mm Washer

Right Leg Assembly

Left Leg Assembly

Bottom Shelf

Front

Rear

17

ASSEMBLY

3

Qty:

1/4-20x1/2"

Machine Screw

Qty: 8

7mm Flat Washer

Qty: 8

Lock7mm Washer

Attach upper and lower front panel to cart with 1/4-20x1/2" screws, 7mm Flat Washer and
7mm Lock Washer on each side.

Attach upper front panel to lower front panel with #10-24x1/2" screws and #10-24 hex nuts.

Upper Front panel

8

Qty:

2

#10-24x1/2"

Machine Screw

Lower Front panel

Qty: 2

#10-24 Hex Nut

4

Qty. 1

1” Hitch Pin

Qty:1

Axle Washer

Turn assembly upside down.
Insert axle rod into wheel, axle spacer, legs and other Attach with (1) axle washer and hitch pin.
Push leg extenders into right legs.
Attach back brace to cart with 1/4-20x1/2" screws,
7mm Flat Washer and 7mm Lock Washer on each side.

axle spacer and wheel,

Leg Extenders

Wheel

Axle Rod

Qty: 4

7mm Flat Washer

Qty: 4

7mm Lock Washer

"Cone" side of wheel against leg

Axle

Spacer

Qty: 2

Axle Spacer

Axle Washer

Hitch Pin

Qty: 4

1/4-20x1/2"

Machine Screw

18

Back Bra ce

5

Qty: 3

#10-24x1/2"

Machine Screw

Stand cart upright.

Attach tank heat shield to cart back brace with #10-24x1/2" screws.

Tank Heat Shield

6

Place grease tray to the cart assembly as shown.
Insert tank retainer to the holes from the bottom shelf. Attach with a hitch pin.

Grease Tray

Tank Retainer,Wire Form

19

ASSEMBLY

7

Qty: 4

1/4-20x1/2"

Machine Screw

This step requires two people to lift and position grill head onto cart.
Carefully lower the grill head onto the cart. Make sure the regulator hose is hanging outside the cart.
Attach with 1/4-20x1/2" screws.

8

Machine Screw

Mount fascia onto side shelf using three #10-24x1/2" screws and #10-24 hex nut(A).
Place right side shelf to the side of firebox(B).
Tighten the pre-installed screws to the right side shelf(C).

A

Qty:

3

#10-24x1/2"

Qty: 3

#10-24 Hex Nut

B

Repeat on left side shelf

C

20

ASSEMBLY

9

Qty:

1/4-20x1/2"

Machine Screw

Qty:

#10-24x1/2"

Machine Screw

Attach right side shelf to the firebox with 1/4-20x1/2" screws on the upper holes.
Attach right fasica to control panel with #10-24x1/2" screws.

2

2

10

Attach right towel bar to the rear of right side shelf with #10-24x1/2" screws and #10-24 hex nuts.
Attach right towel bar to the front of right fascia with #8-32x3/8" screw and #8-32 hex nut.

Qty:

2

#10-24x1/2"

Machine Screw

Qty: 2

#10-24 Hex Nut

Qty: 1

#8-32 NutHex

Qty:

1

#8-32x3/8"

Machine Screw

21

11

Repeat step 8(A)on left side shelf.
Tighten the pre-installed screws to the left side shelf (B)
Attach left side shelf to firebox with 1/4-20x1/2” screws on the upper holes.Attach left fascia to control panel with #10-24x1/2” screws.
Position valve behind fascia and line up holes (C).
Insert (1) of the #8-32x3/8” screws, but do not fully tighten. Slip bezel under inserted screw and position as shown (C).
Line up other hole and insert (1) #8-32x3/8”
Unscrew the hardware’s from sideburner. Place sideburner into shelf (D). Make sure to insert valve into sideburner tube. Attach
sideburner to drip pan with the screws and lock washers unscrewed from sideburner just now.
Attach sideburner ignitor wire to electrode as shown (E ).

Place left side shelf to the left side of firebox .

.

screw through bezel and into valve. Tighten both securely.

(A)

A

Qty: 2

1/4-20x1/2"

Machine Screw

Qty: 3

#10-24 Hex Nut

Qty:

5

#10-24x1/2"

Machine Screw

Machine Screw

B

Qty:

2

#8-32x3/8”

C

Control Knob Bezel

Sideburner Valve

D

Sideburner

E

Sid b r er Tub

e u n e

Sideburner Valve

22

Sideburner Ignitor Wire

Valve

12

Control Knob

Attach left towel bar to the rear of left side shelf with #10-24x1/2” screws and #10-24 hex nuts.
Attach left towel bar to left fascia with #8-32x3/8” screw and #8-32 het nuts (A).
Place grate onto sideburner shelf (B).
Place control knob onto sideburner valve stem (C).

A B

Left Fascia

Left Towel Bar

Sideburner Grid

C

13

Place heat tents over burners as shown.

Heat tent

Qty:

2

#10-24x1/2"

Machine Screw

Qty: 2

#10-24

Hex Nut

Qty:

1

#8-32x3/8”

Machine Screw

Qty: 1
#8-32

Hex Nut

23

14

Place cooking grates onto grate rests.
Place warming grid onto the top of the firebox. Vertical legs insert into the slots on the upper ledge of the firebox.

Warming Grid

Cooking Grate

Slot

15

Unscrew ignitor cap and place AA battery into ignitor slot with positive end (+) facing outward. Screw ignitor cap onto ignitor.

Ignitor Cap

AA Battery

24

16

Grease Tray

Grease Cup Clip

Grease Cup

Hang grease cup clip from bottom of grease tray and place grease cup into grease cup clip.

CAUTION

LP tank is sold separately. Use only with an OPD (over-fill protection device) equipped LP tank. Fill and leak check before

17

See Use and Care section to correctly Leak Test and
perform the Burner Flame Check.

attaching to grill and regulator.
Place LP tank into hole in bottom shelf ,make sure tank valve is facing left side of the grill.Then place tank retainer
as shown to hold LP tank securely in place.
Place the hose onto the hook as shown.Then connect regulator to tank valve securely.

Failure to install grease cup clip and cup
will cause hot grease to drip from bottom
of grill with risk of fire or property damage.

CAUTION

• Failure to install tank correctly may allow gas hose to
be damaged in operation, resulting in the risk of fire.

Hose

Regulator

LP Tank

25

EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department.

Emergencies

Gas leaking from
cracked/cut/burned
hose.

Gas leaking from LP
cylinder.

Gas leaking from LP
cylinder valve.

Gas leaking between
LP cylinder and
regulator connection.

Fire coming through
control panel.

Grease fire or
continuous excessive
flames above cooking
surface.

Troubleshooting

Problem

Possible Cause

• Damaged hose.

• Mechanical failure due to rusting or
mishandling.

• Failure of cylinder valve from
mishandling or mechanical failure.

• Improper installation, connection not
tight, failure of rubber seal.

• Fire in burner tube section of burner due
to blockage.

• Too much grease buildup in burner area.

Possible Cause

Prevention/Solution

• Turn off gas at LP cylinder or at source on natural gas systems. If
anything but burned, replace valve/hose/regulator. If burned,
discontinue use of product until a plumber has investigated cause
and corrections are made.

• Replace LP cylinder.

• Turn off LP cylinder valve. Return LP cylinder to gas supplier.

• Turn off LP cylinder valve. Remove regulator from cylinder and
visually inspect rubber seal for damage. See LP Cylinder Leak Test
and Connecting Regulator to the LP Cylinder.

• Turn off control knobs and LP cylinder valve. Leave lid open to
allow flames to die down. After fire is out and grill is cold, remove
burner and inspect for spider nests or rust. See Natural Hazard
and Cleaning the Burner Assembly pages.

• Turn off control knobs and LP cylinder valve. Leave lid open to
allow flames to die down. After cooling, clean food particles and
excess grease from inside firebox area, grease tray, and other
surfaces.

Prevention/Solution

Burner(s) will not light
using ignitor.
(See Electronic Ignition
Troubleshooting also)

Continued on next
page.

GAS ISSUES:

• Trying to light wrong burner.

• Burner not engaged with control valve.

• Obstruction in burner.

• No gas flow.

• Vapor lock at coupling nut to LP cylinder.

• Coupling nut and LP cylinder valve not
fully connected.

ELECTRICAL ISSUES:

• Electrode cracked or broken; “sparks at
crack.”

• Electrode tip not in proper position.

• See instructions on control panel and in Use and Care section.

• Make sure valves are positioned inside of burner tubes.

• Ensure burner tubes are not obstructed with spider webs or other
matter. See cleaning section of Use and Care.

• Make sure LP cylinder is not empty. If LP cylinder is not empty,
refer to “Sudden drop in gas flow.”

• For a grill equipped with the AUTO-CLEAN™ feature, make sure
the AUTO-CLEAN™ valve is set to “Grill”

• Turn off knobs and disconnect coupling nut from LP cylinder.
Reconnect and retry.

• Turn the coupling nut approximately one-half to three-quarters
additional turn until solid stop. Tighten by hand only - do not use
tools.

• Replace electrode(s).

Main Burners:

• Tip of electrode should be pointing toward gas port opening on
burner. The distance should be 1/8” to 1/4”. Adjust if necessary.

Sideburner:

• Tip of electrode should be pointing toward gas port opening on
burner. the distance should be 1/8” to 3/16”. Adjust if necessary.

• Wire and/or electrode covered with
cooking residue.

• Wires are loose or disconnected.

• Wires are shorting (sparking) between
ignitor and electrode.

• Dead battery.

26

• Clean wire and/or electrode with rubbing alcohol and clean swab.

• Reconnect wires or replace electrode/wire assembly.

• Replace ignitor wire/electrode assembly.

• Replace with a new AA-size alkaline battery.

Troubleshooting (continued)

Problem

Burner(s) will not light
using ignitor.
(See Electronic Ignition
Troubleshooting also)

Burner(s) will not
match light.

Sudden drop in gas
flow or low flame.

Flames blow out.

Possible Cause

ELECTRONIC IGNITION:

• No spark, no ignition noise.

• No spark, some ignition noise.

• Sparks, but not at electrode or at full
strength.

• See “GAS ISSUES:” on previous page.

• Match will not reach.

• Improper method of match-lighting.

• Out of gas.

• Excess flow valve tripped.

• Vapor lock at coupling nut/LP cylinder
connection.

• High or gusting winds.

• Low on LP gas.

Prevention/Solution

• See Section I of Electronic Ignition System.

• See Section II of Electronic Ignition System.

• See Section III of Electronic Ignition System.

• Use long-stem match (fireplace match).

• See “Match-Lighting” section of Use and Care.

• Check for gas in LP cylinder.

• Turn off knobs, wait 30 seconds and light grill. If flames are still low,
turn off knobs and LP cylinder valve. Disconnect regulator.
Reconnect regulator and leak-test. Turn on LP cylinder valve, wait
30 seconds and then light grill.

• Turn off knobs and LP cylinder valve. Disconnect coupling nut from
cylinder. Reconnect and retry.

• Turn front of grill to face wind or increase flame height.

• Refill LP cylinder.

Flare-up.

Persistent grease fire.

Flashback...
(fire in burner tube(s)).

Unable to fill LP
cylinder.

One burner does not
light from other
burner(s).

AUTO-CLEAN™

(If Equipped)

Timer does not work
(Green light does not
flash)

• Excess flow valve tripped.

• Grease buildup.

• Excessive fat in meat.

• Excessive cooking temperature.

• Grease trapped by food buildup around
burner system.

• Burner and/or burner tubes are blocked.

• Refer to “Sudden drop in gas flow” above.

• Clean burners and inside of grill/firebox.

• Trim fat from meat before grilling.

• Adjust (lower) temperature accordingly.

• Turn knobs to OFF. Turn gas off at LP cylinder. Leave lid in position
and let fire burn out. After grill cools, remove and clean all parts.

• Turn knobs to OFF. Clean burner and/or burner tubes. See burner
cleaning section of Use and Care.

• Some dealers have older fill nozzles
with worn threads.

• Grease buildup or food particles in

• The worn nozzles don’t have enough “bite” to engage the valve. Try
a second LP dealer.

• Clean carry-over tube(s) with wire brush.

end(s) of carryover tube(s).

Possible Cause Prevention/Solution

Ÿ Dead Battery
Ÿ Batteries installed incorrectly.
Ÿ Knob Position did not start the Clean

Cycle

Ÿ Replace Batteries
Ÿ Install batteries correctly.
Ÿ Push Knob in to start the clean cycle. (Green LED should begin to

flash)

No LED’s will illuminate Ÿ Dead Battery

Red LED next to battery

Ÿ Low Battery Strength

symbol is illuminated

Ÿ Replace Batteries

Ÿ Prepare to replace batteries (NOTE: Clean cycle will operate with a

weak battery.

27

Troubleshooting - Electronic Ignition

Problem (Ignition)

SECTION I

No sparks appear at

any electrodes when
Electronic Ignition Button
is pressed; no noise can

be heard from spark

module.

SECTION II

No sparks appear at

any electrodes when

Electronic Ignition Button

is pressed; noise can

be heard from spark

module.

Possible Cause

• Battery not installed
properly.

• Dead battery.

• Button assembly not
installed properly.

• Faulty spark module.

• Output lead
connections not
connected.

Check Procedure

• Check battery orientation.

• Has battery been used
previously?

• Check to insure threads are
properly engaged. Button
should travel up and down
without binding.

• If no sparks are generated
with new battery and good
wire connections, module is
faulty.

• Are output connections on
and tight?

Prevention/Solution

• Install battery (make sure that “+” and “–”
connectors are oriented correctly, with “+” end up
and “–” end down.)

• Replace battery with new AA-size alkaline battery.

• Unscrew button cap assembly and reinstall, making
sure threads are aligned and engaged fully.

• Replace spark module assembly.

• Remove and reconnect all output connections at
module and electrodes.

SECTION III

Sparks are present
but not at all
electrodes and/or not
at full strength

• Output lead
connections not
connected.

• Arcing to grill away
from burner(s).

• Weak battery.

• Electrodes are wet.

• Electrodes cracked or
broken “sparks at
crack”.

• Are output connections on
and tight?

• If possible, observe grill in
dark location. Operate
ignition system and look for
arcing between output wires
and grill frame.

• All sparks present but weak
or at slow rate.

• Has moisture accumulated
on electrode and/or in burner
ports?

• Inspect electrodes for
cracks.

• Remove and reconnect all output connections at
module and electrodes.

• If sparks are observed other than from burner(s),
wire insulation may be damaged. Replace wires.

• Replace battery with a new AA-size alkaline battery.

• Use paper towel to remove moisture.

• Replace cracked or broken electrodes.

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NOTES

29

NOTES

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Warranty Registration Department
P.O. Box 1240
Columbus, GA 31902-1240

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