Charbroil 462845304 Owner's Manual
Items to Assemble:
13
Hang grease clip from center of grill bottom.
Use an empty soup can (not included) to hang
from grease clip.
LP tank is sold separately. Use only with an
(over-fill protection device) OPD equipped LP tank.
Fill and leak check before attaching to grill and regulator.
• Failure to install can in clip will cause hot grease
to drip from bottom of grill with risk of fire or
property damage.
• Tank collar opening must face to front of cart
once tank is attached.
• Failure to install tank correctly may allow gas
hose to be damaged in operation, resulting in
the risk of fire.
1 Grease Clip
1 Tank Wire Support Bracket
!
CAUTION
See Use & Care Manual for “Match Lighting Instructions” and to
perform the Burner Flame Check” and important safety
instructions before using.
Back of Grill
14
Correct position of LP Tank and
Tank Wire Support Bracket
Parts List - Model 462845304
Key Qty. Description Part #
A 1 Tank Wire Support Bracket .....4151019
B 1 Wire Shelf ..................4151033
C 1 Warming Rack ...............4152125
D 1 Cooking Grate ...............4152741
E 1 Side Shelf...................4154374
F 1 Toolholder ..................4154376
G 1 Handle Assembly .............4154603
H 1 Sideburner Grate .............4156376
I 2 Wheel Assembly .............4310002
J 1 Rotisserie Burner .............4500249
K 1 V-Bar ......................4500291
L 1 Heat Shield .................4500305
M 1 Sideburner Frame ............4501705
N 2 Leg Assembly................4502413
O 1 Bottom Shelf ................4503232
P 1 Front Panel .................4503233
Q 1 Sideburner Body .............4526193
Key Qty. Description Part #
W 1 Rotisserie Ignitor Wire, 38” .....4153806
X 1 Sideburner Cup ..............4154476
Y 1 Sideburner Ignitor Wire, 24”.....5156109
Z 1 Grill Bottom .................4580681
AA 1 Grill Lid.....................4580592
BB 3 Control Knob ................4154470
CC 1 Sideburner Knob .............4154486
DD 1 Rotary Knob .................4154554
EE 2 Leg Extender ................4154577
FF 1 Logo Plate Assembly ..........4157144
GG 1 Temp. Gauge Bezel ...........4157169
HH 1 Temp. Gauge w/Wing Nut ......4157171
II 1 Rotisserie Shield .............4501356
JJ 1 Sideburner ..................5068026
KK 1 Grease Clip .................5156607
LL 1 Rotisserie Control Panel .......4526199
MM 1 Valve/Hose/Regulator Assy .....4524230
HH
GG
Y
D
K
CC
H
Q
F
MM
X
A
M
JJ
L
R
N
R
NN
V
DD
KK
FF
462845304
G
AA
C
II
ASSEMBLY MANUAL
THIS GRILL IS FOR
J
Z
W
BB
T
U
S
R
BB
N
LL
E
B
P
OUTDOOR USE ONLY
CAUTION:
statements, assembly instructions,
and use and care directions before
attempting to assemble and cook.
INSTALLER/ASSEMBLER:
these instructions with consumer.
CONSUMER:
future reference.
!
WARNING
Failure to follow all manufacturer’s
instructions could result in serious
personal injury and/or property
Read and follow all safety
Leave
Keep this manual for
damage.
!
CAUTION
I
O
EE
Some parts may contain sharp edges
– especially as noted in the manual!
Wear protective gloves if necessary.
R 4 #10x1/2”, T-20, Self-Tap Screw . . 4080043
S 2 Valve Clip...................4151043
T 1 Burner/Collector Assembly......4505085
U 1 Control Panel Assembly........4526196
V 1 Ignitor Wire, 11” ..............4153196
NN 1 Rotary Ignitor ................4153195
- - 1 Hardware, Cart...............4254078
- - 1 Hardware, Shelf ..............4254085
Optional Assemble Hardware
have been provided for you to use.
If you have any questions or need
assistance during assembly, please
call 1-800-387-6057.
Optional hex nutsWe realize some customers prefer to use tools.
462845304 / 4165376 (11-10-03) - 0
COLUMBUS, GA
1
1
Qty: 6
Items to Assemble:
2 Leg Assemblies
1 Bottom Shelf
6 Carriage Bolts
6 Wing Nuts
Left Side:
Place 1 Carriage Bolt
and Wing Nut in upper hole only
Qty: 6
Place Bottom Shelf and Legs as shown.
After assembling tighten all Wing Nuts.
Right Side:
Attach 2 Carriage Bolts and Wing Nuts in
front and back.
Items to Assemble:
2
Attach Wheels with Hitch Pins
2 Wheel Assemblies
2 Hitch Pins
2 Leg Extenders
Qty: 2
Item to Assemble:
1 Wire Shelf
3
1 Panel
2 Push Pins
A Place Wire Shelf in 3rd hole from top.
Assemble front panel by placing
B
tabs into slots on Bottom Shelf.
Attach with push pins.
Qty: 2
A
B
4
Qty: 4
Items to Assemble:
1 Grill Bottom with Control Panel
1 Heat Shield
4 Carriage Bolts
4 Wing Nuts
2 Control Knobs
1 Rotary Knob
Qty: 4
Make sure all hoses are under grill bottom.
Items to Assemble:
1 Right Shelf
5
1 Rotisserie Control Panel
4 Wing Screws
1 Rotisserie Knob
Qty: 4
Hose runs underneath
casting seat.
6
Qty: 1
Items to Assemble
1 Rotisserie Burner
Qty: 2
5/8” Hinge Pin
Qty: 2
2nd: Gas Tube
1st: Tubing
1st: Shape Tubing around leg as shown.
2nd: Place Gas Tube onto back of grill
3rd: Insert Hinge Pin into clip on Gas Tube. Attach with Hitch Pin.
4th: Slide Rotisserie Burner Tube onto Gas Tube . Attach Rotisserie Burner with Hinge Pin and Hitch Pin.
NOTE: Direction Hinge Pins and Hitch Pins are shown.
5th: Attach flat end of Rotisserie Ignitor Wire to Electrode
6th: Place Shield over Burner Tube, secure with thumbscrew.
3rd
Hinge Pin
Tubing must not have any kinks or loops to work properly.
6th
Shield
Hitch Pin
Note:
Porcelain part of Electrode must remain on outside of grill.
After connecting Electrode tip inside Rotisserie may have to be
adjusted toward second burner hole.
Thumbscrew
5th
4th
Electrode
Hitch Pin
Hinge Pin
7
Items to Assemble:
2 End Caps
1 Toolholder
1 Sideburner Body
1 Sideburner Frame
2 Carriage Bolts
2 Wing Nuts
1 Crown Screw or Wing Screw
Qty: 1
or
Qty: 1
A Push End Caps into Legs.
B Attach Toolholder with Carriage Bolt and Wing Nut in right hole.
C Sideburner Body and Frame attach with a Carriage Bolt and Wing Nut to back center hole.
D In front use a Crown Screw or Wing Screw to attach Sideburner Body.
Qty: 2
Qty: 2
Items to Assemble:
8
A
B
C
D
Correctly assembled Sideburner Tube in Valve
1 Sideburner
1 Wing Nut
9
1 Sideburner Valve Cup
1 Sideburner Knob
1 Sideburner Grate
1 Sideburner Wire
Place Sideburner into hole.
Attach Sideburner Valve Cup. Make sure
Sideburner Tube is inside of valve. Tighten
with Wing Nut.
Place Sideburner Knob and Grate
Attach long wire from beneath console
to electrode beneath Sideburner.
B
Items to Assemble:
1 V-Bar
9
Push V-Bar down onto rest in Grill bottom
C
A
D
Items to Assemble:
10
1 Handle Assembly
1 Right Lamp Assembly
1 Left Lamp Assembly
Note: On the underside of the lamp assemblies are “L” for left side
and “R” for right side. Match to letters on the handle.
Attach right and left lamp assemblies to lid with either thumbscrews
or Phillips head screws provided. Do not overtighten screws.
Overtightening will cause handle to crack.
CAUTION: To prevent a shorting condition make sure
the lamp assemblies are fully inserted into casting.
Screw
Casting
Screw
L
L
Left Lamp
Assembly
Casting
NO GAP
Left Lamp
Assembly
Or
Items to Assemble:
11
“L”
Left
“R”
Right
or
or
1 Grill Lid
2 Hinge Pins
2 Hitch Pins
1 Logo Plate Assy
1 Temp Gauge Bezel
1 Temperature Gauge
w/Wing Nut
Qty: 2
Qty: 2
Hinge Pin
and Hitch Pin
Note: Grill lid
style may vary.
12
ABInsert pivot wire of Warming
Rack into Lid. Flex leg
wires to insert into Grill
Bottom.
Place Cooking Grate
into Grill Bottom.
Leg wires on Warming Rack
must run underneath surface.
Items to Assemble:
1 Warming Rack
1 Cooking Grate
A
B
INCORRECT ASSEMBLY
CORRECT ASSEMBLY
462845304_E
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