Charbroil 08401504 Owner's Manual
Assembly
Guide
Model Numbers:
08401504
10401582
10401589
10401590
10401591
10401592
10401593
10401594
Propane cylinder
sold separately.
Allow approximately 45 minutes for assembly.
PROPANE
(English)
42804526 • 11/25/2009
2
ASSEMBLY GUIDE
A, B, C, Assembly:
CAUTION: For your safety, before operating, Read Product Guide & Outdoor Cooking Guide
provided with this grill.
*SAFETY First…..Grill components may have sharp edges. Be careful when handling grill parts
during assembly. We suggest that you wear a sturdy pair of leather gloves while handling the grill parts.
BEFORE You begin assembly of your grill….
1. Carefully remove all components from the carton.
2. Familiarize yourself with the components and hardware used for assembly.
3. Please note that hardware used for assembly may not be shown actual size..
4. After removing components from the carton, split the carton open and use it as
a scratch-free work pad to assemble your grill.
BEFORE You Grill….
1. Read Product Guide & Outdoor Cooking Guide
2. Position Grill safely away from walls & structures
3. Pre– Heat Grill—15 minutes on High to season grill.
TIPS & Tricks…...
First Take a moment to record the serial number here: _______________________________
When grilling, preheat your grill for 10 to 15 minutes with the lid down.
Go to charbroil.com to register your grill.-
After grilling—the grill can be turned on High for cleaning and burning off
the grate. - Use a wire brush to brush off the grate.
A light coat of oil on the grate will help prevent foods like fish and vegetables from
sticking to the grate.
TOOLS REQUIRED FOR ASSEMBLY
(Not Supplied)
NOTE….
Installer: Leave instructions with the grill.
Consumer: Retain instructions for reference.
Grill must be installed in accordance with local
codes…..
Designed for outdoor use only…
Read all instructions before operating…
Phillips Head
Screwdriver
Small Adjustable
Wrench
3
ASSEMBLY GUIDE
Grill Parts Diagram
A
BB
AA
CC
J
B
C
D
E
K
Y
TT
FF
F
L
H
I
G
R
H
Z
EE
O
W
P
Q
V
GG
GG
U
M
Key Qty Description
A 1 Grill Lid
B 1 Cooking Grate
C 1 Trough
D 1 Burner
E 1
F 1 Firebox Bottom
G 1 Heat Shield
H 2 Side Lift Mechanism
I 1 Rear Lift Mechanism
J 1 Left Side Shelf
K 1 Right Side Shelf
L 1 Regulator Control Valve
M 2 Wheel
Inner Reflector
S
N
Key Qty Description
N 1 Hinge Set
O 1
P 1 Handle
Q 1 Logo Plate
R 1 Electrode with Wire
S 2 Side Shelf Bushings
T 2 Cooler Bag
U 2 Axle Rod
V 1 Cart Base
W 1 LH Cart Fascia
X. 1 RH Cart Fascia
Y 1 Match Holder
Z 2 Cooler Tray Kit
Venturi Latch Assembly
Key Qty Description
AA 1 Handle Heat Sheild
BB 1 Lid Clasp
CC 2 Cart Foot
DD 10 Tube Plug
EE 1 Venturi Guard
FF 1 Piezo Ignitor Button
GG 2 Cooler Liner
... 1 Hardware Pack
... 1 Assembly Manual, English
... 1 Assembly Manual, Spanish
1 Assembly Manual, French
...
1 Product Guide, English
...
... 1 Product Guide, Spanish
... 1 Product Guide, French
NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from
those on your particular model. However, the method of assembly remains the same.
X
DD
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