Charbroil 08101480 Owner's Manual

OIL-LESS TURKEY FRYER
Product Guide
Model 08101480

1600 Series

IMPORTANT: Fill out the product record information below.

Serial Number

Date Purchased

See rating label on unit leg for serial number.

Estimated Assembly Time: 1 Hour

FOR OUTDOOR USE ONLY

CAUTION:

Read and follow all safety statements, assembly
instructions, and use and care directions before
attempting to assemble and cook.

INSTALLER/ASSEMBLER:

Leave this manual with consumer.

CONSUMER:

Keep this manual for future reference.

If you have questions or need assistance during assembly, please call .

To insure your satisfaction and for follow-up service, register your appliance online at www.charbroil.com/register

The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Char-Broil®; America's Legendary Barbeque Company®; American Gourmet®; Bandera®; BrushHawg®;
CB940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; DiamondFlame®; Everybody Grills®; Everybody Outside®; FastStart®; Fireball®; Firenzy®; FlavorMaster®; Grill2Go®; Grill2Go® Express®; Grill Lovers®;
H20 Smoker®; Keepers of the Flame®; New Braunfels Smoker Company®; Oklahoma Joe's®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Precision Flame®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®;
Signature Series®; The Big Easy®; The Minute Grill®; Trentino®; Wild West Tradition®; and the following marks:

® ®

WARNING:

Failure to follow all manufacturer’s instructions could
result in serious personal injury and/or property
damage.

CAUTION:

Some parts may contain sharp edges – especially as
noted in the manual! Wear protective gloves if
necessary.

1-800-241-7548

The following are trademarks of W.C. Bradley Co.: Commercial Series™; Designer Series™; Grill2Go® Advantage™; Longhorn™; Double Chef™; QuickSet™; Ready When You Are™; Hog and Yard Bird™; You Bring
the Party™; SureFire™; Universal Grill Parts™

TEC™ is a trademark of Tec Infrared Grills.

Protected under one or more of the following U.S. Patents: 4,989,579; 5,421,319; 5,458,309; 5,579,755; 5,996,573; 6,114,666; 6,135,104; 6,209,533; 6,279,566; 6,331,108; 6,484,900; 6,526,876; 6,595,197; 6,640,799; 6,640,803; 6,729,873; 6,739,473; 6,749,424;
6,863,100; 6,935,327; 6,951,213; 6792,935; 7,047,590; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643; D406,005; D406,009 ; D413,043; D413,229; D414,982; D415,388; D416,164; D416,441; D417,587; D417,588; D422,516;
D423,876; D428,303; D430,772; D435,396; D436,004; D438,059; D438,060; D438,427; D439,110; D442,505; D443,179; D443,354; D443,464; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975; D449,492; D450,544;
D451,759; D454,028; D454,031; D455,205; D455,206; D456,202; D456,222; D456,223; D457,789; D458,520; D458,760; D458,802; D459,088; D459,148 D459,149; D459,161; D459,163; D459,586; D459,943; D460,312; D460,313; D460,318; D461,359;
D465,123; D465,693; D466,307; D466,439; D466,752; D473,414; D474,371; D477,498; D477,501; D477,504; D477,506; D477,746; D478,471; D478,472; D480,914; D491,410; D494,009; D494,413; D498,523; D500,359; D504,048; D530,098; D535,000; Canada:
87,743; 87,744; 97,504; 99,355; 102,037; 104,200; 2,315,567; 2,336,036; France: 010,231; 010,422; 010,590; 010,849; 1,089,646; Germany: 1,089,646; South Korea: 384,565; China: 99,127,066.5; United Kingdom: 2,099,402; 1,089,646. Other Patents Pending.
© 2008 W.C. Bradley Company

© 2008 Char-Broil, LLC Printed in China • Columbus, GA 31902 • • Assembly Instructions © 2008

08101480• 42804326 • 09-05-08

TM REVISION 00

TABLE OF CONTENTS

Product Record Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

DANGER

For Your Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Safety Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Installation Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Food Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

Limited Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Parts List/ Parts Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-16

Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-18

Registration Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

This instruction manual contains important
information necessary for the proper
assembly and safe use of the appliance.

Follow all warnings and instructions when
using the appliance.

Safety Symbols

The symbols and boxes shown below explain what each heading
means. Read and follow all of the messages found throughout
the manual.

DANGER

1. Never operate this appliance unattended.

2. Never operate this appliance within 3ft (1m) of
any structure, combustible material or other gas

cylinder.

3. Never operate this appliance within 25 ft (7.5 m)
of any flammable liquid.

4. If a fire should occur, keep away from the

appliance and immediately call your fire

department.

Failure to follow these instructions could result in
fire, explosion or burn hazard, which could cause
property damage, personal injury or death.

DANGER

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, keep away from the appliance
and immediately call your fire department.

Failure to follow these instructions could result in
fire or explosion, which could cause property
damage, personal injury or death.

DANGER: Indicates an imminently hazardous situation

which, if not avoided, will result in death or serious injury.

WARNING

WARNING: Indicates an potentially hazardous situation
which, if not avoided, could result in death or serious
injury.

CAUTION

CAUTION: Indicates a potentially hazardous situation or
unsafe practice which, if not avoided, may result in minor
or moderate injury.

2

WARNING

Do not attempt to repair or alter the
hose/valve/regulator for any “assumed” defect. Any
modification to this assembly will void your warranty
and create the risk of a gas leak and fire. Use only
authorized replacement parts supplied by
manufacturer.

CAUTION

For residential use only. Do not use for commercial
cooking.

Installation Safety Precautions

• Use your appliance, as purchased, only with LP (propane) gas

and the regulator/valve assembly supplied.

• The appliance installation must conform with local codes, or in
their absence of local codes, with either the National Fuel Gas

Code, ANSI Z223.1/ NFPA 54, Natural Gas and Propane
Installation Code, CSA B149.1, and Propane Storage and
Handling, CSA B149.2, Canadian Electrical Code, CSA C22.1
or the Standard for Recreational Vehicles, ANSI

A 119.2/NFPA 1192, and CSA Z240 RV Series, Recreational
Vehicle Code, as applicable.

• This appliance is not for use in or on recreational vehicles

and/or boats.

• This appliance is safety certified for use in the United States
and/or Canada only. Do not modify for use in any other
location. Modification will result in a safety hazard.

WARNING

CALIFORNIA PROPOSITION 65

1. Combustible by-products produced when using
this product contains chemicals known to the State
of California to cause cancer, birth defects, or
other reproductive harm.

2. This product contains chemicals, including lead
and lead compounds, known to the State of
California to cause cancer, birth defects or
other reproductive harm.

Wash your hands after handling this product.

3

Food Safety

Food safety is a very important part of enjoying the outdoor
cooking experience. To keep food safe from harmful bacteria,
follow these four basic steps:

Clean: Wash hands, utensils, and surfaces with hot soapy water

before and after handling raw meat and poultry.

Separate: Separate raw meats and poultry from ready-to-eat

foods to avoid cross contamination. Use a clean platter and
utensils when removing cooked foods.

Cook: Cook meat and poultry thoroughly to kill bacteria. Use a

thermometer to ensure proper internal food temperatures.

Chill: Refrigerate prepared foods and leftovers promptly.
For more information call: USDA Meat and Poultry Hotline at

1-800-535-4555 In Washington, DC [phone], 10:00 am­4:00 pm EST.

Grease Tray

• Never use drippings directly from the grease tray to make
gravy. Use the included foil tray liner to catch drippings, then
reheat the drippings to kill bacteria. Replacement foil tray liners
and other accessories can be found at www.charbroil.com.

How To Tell If Meat Is Cooked Thoroughly

• Meat and poultry cooked in the appliance often browns very

fast on the outside. Use only thawed meat and a meat
thermometer to be sure food has reached a safe internal
temperature, and cut into food to check for visual signs of
doneness.

• We recommend food to be at least 40°F before cooking in your

appliance.

• Whole poultry should reach 165° F. Juices should run clear

and flesh should not be pink.

• Beef, veal and lamb steaks, roasts and pork chops can be

cooked to 160° F.

• NEVER partially cook meat or poultry and finish cooking later.

Cook food completely to destroy harmful bacteria.

• Use a meat thermometer to ensure proper internal food

temperatures.

Storing Your Appliance

• Clean cooking basket.

• Store in dry location.

• When LP cylinder is connected to appliance, store outdoors in
a well-ventilated space and out of reach of children.

• If the regulator is disconnected from the LP cylinder, a hook is
provided to hang the regulator from the handle as shown.

• Cover appliance if stored outdoors. Choose from a variety of
covers offered by the manufacturer.

• Store indoors ONLY if LP cylinder is turned off and is
disconnected, removed from appliance and stored outdoors.

• When removing appliance from storage, follow “Cleaning the
Burner Assembly” instructions before starting.

“For Best Results”

Place poultry into the appliance

with breast up as shown.

USDA Recommended

Internal Cooking Temperatures

Beef, Pork, Veal, Lamb......................................160°F

Turkey, Chicken.................................................165°F

Medium Rare.......................................................145°F

Medium................................................................160°F

Well Done............................................................170°F

Chicken & Turkey, whole.....................................165°F

Poultry Parts.......................................................165°F

Duck & Goose....................................................165°F

Medium..............................................................160°F

Well Done..........................................................170°F

4

Ground Meat

Fresh Beef, Veal, Lamb

Poultry

Fresh Pork

USE AND CARE

DANGER

• NEVER store a spare LP cylinder under or near the
appliance or in an enclosed area.

• Never fill a cylinder beyond 80% full.

• An over filled or improperly stored cylinder is a hazard
due to possible gas release from the safety relief valve.
This could cause an intense fire with risk of property
damage, serious injury or death.

• If you see, smell or hear gas escaping, immediately get
away from the LP cylinder/appliance and call your fire
department.

• Keep LP tank at a minimum distance of 24” (inches) away
from appliance at all times.

24”

• A disconnected LP cylinder in
storage or being transported
must have a safety cap installed (as shown).
Do not store an LP cylinder in enclosed spaces
such as a carport, garage, porch, covered
patio or other building. Never leave an LP cylinder
inside a vehicle which may become overheated
by the sun.

• Do not store an LP cylinder in an area where children play.

LP Cylinder

• The LP cylinder used with your appliance must meet the
following requirements:

• Use LP cylinders only with these required measurements: 12"

(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.)
capacity maximum.

• LP cylinders must be constructed and marked in accordance
with specifications for LP cylinders of the U.S. Department of
Transportation (DOT) or the National Standard of Canada,
CAN/CSA-339, Cylinders, Spheres and Tubes for
Transportation of Dangerous Goods; and commission, as
applicable. See LP cylinder collar for marking.

• LP cylinder valve must have:

• Type 1 outlet compatible with

regulator or appliance.

• Safety relief valve.

• UL listed Overfill Protection

Device (OPD). This OPD safety
feature is identified by a unique triangular hand wheel. Use

only LP cylinders equipped with this type of valve.

• LP cylinder must be arranged for vapor withdrawal and include
collar to protect LP cylinder valve. Always keep LP cylinders in
upright position during use, transit or storage.

LP Cylinder Valve

Safety
Cap

Retainer Strap

OPD Hand Wheel

LP Cylinder Removal, Transport and Storage

• Turn OFF the control knob and LP cylinder valve. Turn coupling
nut counterclockwise by hand only - do not use tools to
disconnect. Install safety cap onto LP cylinder valve. Always
use cap and strap supplied with valve. Failure to use safety

cap as directed may result in serious personal injury
and/or property damage.

LP (Liquefied Petroleum Gas)

• LP gas is nontoxic, odorless and colorless when produced. For

Your Safety, LP gas has been given an odor (similar to rotten

cabbage) so that it can be smelled.

• LP gas is highly flammable and may ignite unexpectedly when

mixed with air.

LP Cylinder Filling

• Use only licensed and experienced dealers.

• LP dealer must purge new cylinder before filling.

• Dealer should NEVER fill LP cylinder more than 80% of LP

cylinder volume. Volume of propane in cylinder will vary by
temperature.

• A frosty regulator indicates gas overfill. Immediately close LP
cylinder valve and call local LP gas dealer for assistance.

• Do not release liquid propane (LP) gas into the atmosphere.
This is a hazardous practice.

• To remove gas from LP cylinder, contact an LP dealer or call a
local fire department for assistance. Check the telephone
directory under “Gas Companies” for nearest certified LP
dealers.

5

LP Cylinder Exchange

Connecting Regulator to the LP Cylinder

• Many retailers that sell offer you the option of

this appliance
replacing your empty LP cylinder through an exchange service.
Use only those reputable exchange companies that inspect,
precision fill, test and certify their cylinders. Exchange your

cylinder only for an OPD safety feature-equipped cylinder
as described in the "LP Cylinder" section of this manual.

• Always keep new and exchanged LP cylinders in upright

position during use, transit or storage.

• Leak test new and exchanged LP cylinders BEFORE

connecting to the appliance.

LP Cylinder Leak Test

For your safety

• Leak test must be repeated each time LP cylinder is exchanged

or refilled.

• Do not smoke during leak test.

• Do not use an open flame to check for gas leaks.

• This appliance must be leak tested outdoors in a well-ventilated

area, away from ignition sources such as gas fired or electrical
appliances. During leak test, keep appliance away from open
flames or sparks.

• Use a clean paintbrush and a 50/50 mild soap and water
solution.

in figure below.

• Do not use household cleaning agents. Damage to gas train
components can result.

Brush soapy solution onto areas indicated by arrows

1. LP cylinder must be properly secured onto . (Refer to

appliance

assembly section.)

2. Turn all control knobs to the OFF position.

3. Turn LP cylinder OFF by turning hand-wheel clockwise to a
full stop.

4. Remove the protective cap from LP cylinder valve. Always use

cap and strap supplied with valve.

c

k

w

o

i

l

s

e

Strap and Cap

OPD Hand Wheel

Type 1 outlet with
thread on outside

Safety Relief Valve

C

f

f

O

Do not use a POL transport plug
(plastic part with external threads)!
It will defeat the safety feature of
the valve.

WARNING

If “growing” bubbles appear do not use or move the LP
cylinder. Contact an LP gas supplier or your fire
department!

6

5. Hold regulator and insert nipple into LP
cylinder valve. Hand-tighten the
coupling nut, holding regulator in a
straight line with LP cylinder valve so
as not to cross-thread the connection.

Nipple has to be centered
into the LP cylinder valve.

Leak Testing Valves, Hose and Regulator

1. Turn control knob to OFF.

Straight

Hold coupling nut and regulator
as shown for proper connection
to LP cylinder valve.

6. Turn the coupling nut clockwise and tighten to a full stop. The

regulator will seal on the back-check feature in the LP cylinder
valve, resulting in some resistance. An additional one-half to

three-quarters turn is required to complete the
connection. Tighten by hand only – do not use tools.

NOTE:

If you cannot complete the connection, disconnect regulator and
repeat steps 5 and 6. If you are still unable to complete the
connection, do not use this regulator!

2. Be sure regulator is tightly connected to LP cylinder.

3. Completely open LP cylinder valve by turning hand wheel

counterclockwise. If you hear a rushing sound, turn gas off
immediately. There is a major leak at the connection. Correct

before proceeding.

4. Brush soapy solution onto areas circled below.

DANGER

• Do not insert any tool or foreign object into the valve
outlet or safety relief valve. You may damage the valve
and cause a leak. Leaking propane may result in
explosion, fire, severe personal injury, or death.

WARNING

• This appliance is not intended to be installed in or on a
boat.

This appliance

• is not intended to be installed in or on an
RV.

• Never attempt to attach this to the self­contained LP gas system of a camper trailer or motor
home.

• Do not use until leak-tested.

• If a leak is detected at any time, STOP and call the fire
department.

• If you cannot stop a gas leak, immediately close LP
cylinder valve and call LP gas supplier or your fire
department!

this appliance

appliance

5. If “growing” bubbles appear, there is a leak. Close LP
cylinder valve immediately and retighten connections. If leaks
cannot be stopped do not try to repair. Call for replacement
parts. Order new parts by giving the serial, model number and
name and part number of items needed (see parts list) to the
Grill Service Center at the number listed on front cover.

6. Always close LP cylinder valve after performing leak test by
turning hand wheel clockwise.

7

WARNING

For Safe Use of Your appliance and to Avoid Serious
Injury:

• The use of alcohol, prescription or non-prescription

drugs may impair the consumer's ability to properly
assemble or safely operate the appliance.

• When cooking, the appliance must be on a level, stable
noncombustible surface in an area clear of combustible
material. An asphalt surface (blacktop) may not be
acceptable for this purpose.

• Do not leave appliance unattended. Keep children and
pets away from the appliance at all times.

• Do not place empty cooking vessel on the appliance
while in operation. Use caution when placing anything in
cooking vessel while the appliance is in operation.

• Do not move the appliance when in use. Allow the
cooking vessel to cool to 115°F (45°C) before moving or
storing.

• This appliance is not intended for and should never be
used as a heater.

• This appliance will be hot during and after use. Use
insulated oven mitts or gloves and long-handled
barbecue utensils for protection from hot surfaces or
splatter from cooking liquids.

• Keep appliancearea clear and free from materials that
burn.

• Keep appliance area clear and free from combustible
materials, gasoline and other flammable vapors and
liquids.

• Keep fuel supply hose away from any heated surfaces.

• Use only in well-ventilated space. NEVER use

appliance

in enclosed space such as carport, garage, porch,
covered patio, or under an overhead structure of any
kind.

• Use appliance at least 3 ft. from any wall or surface.

Maintain 10 ft. clearance to objects that can catch fire or
sources of ignition such as pilot lights on water heaters,
live electrical appliances, etc.

8

3 ft.

3 ft.

24”

• Apartment Dwellers:

Check with management to learn the requirements and
fire codes for using an LP gas appliance in your
apartment complex. If allowed, use outside on the ground
floor with a three (3) foot clearance from walls or rails. Do
not use on or under balconies.

• NEVER attempt to light burner with any type of
closed cover . A buildup of non-ignited gas inside a

closed appliance is hazardous.

• Never operate appliance with LP cylinder out of
correct position specified in assembly instructions.

• Always close LP cylinder valve and remove coupling
nut before moving LP cylinder from specified
operation position.

Safety Tips

• Before opening LP cylinder valve, check the coupling nut for

tightness.

• When this appliance is not in use, turn off control knob and LP

cylinder valve.

• The grease tray must be inserted into appliance and emptied

after each use.

• If you notice grease or other hot material dripping from

appliance onto valve, hose or regulator, turn off gas supply at
once. Determine the cause, correct it, then clean and inspect
valve, hose and regulator before continuing. Perform a leak
test.

• Do not store objects or materials under the appliance

enclosure that would block the flow of combustion air to the
underside of either the control panel or the firebox bowl.

• The regulator may make a humming or whistling noise during

operation. This will not affect safety or use of the appliance.

• If you have an appliance problem see the "Troubleshooting

Section".

• If the regulator frosts, turn off appliance and LP cylinder valve

immediately. This indicates a problem with the cylinder and it
should not be used on any product. Return to supplier!

CAUTION

• Putting out grease fires by closing the lid is not
possible. This appliance is well ventilated for safety
reasons.

• Do not use water on a grease fire. Personal injury
may result. If a grease fire develops, turn knobs
and LP cylinder off.

• Do not leave appliance unattended while burning
off food residue. If appliance has not been regularly
cleaned, a grease fire can occur that may damage
the product.

Ignitor Lighting

• Do not lean over appliance while lighting.

1. Turn ON LP gas cylinder.

2. Press and turn the control knob to ON.

3. Turn ROTARY IGNITOR knob rapidly.

4. If ignition does not occur in 5 seconds, turn the burner control

knob OFF, wait 5 minutes, and repeat lighting procedure.

If ignition still does not occur, follow match-lighting
instructions.

WARNING

Turn control knob and LP cylinder OFF when not in
use.

CAUTION

If ignition does NOT occur in 5 seconds, turn the
control knob OFF, wait 5 minutes and repeat the
lighting procedure. If the burner does not ignite with
the valve open, gas will continue to flow out of the
burner and could accidently ignite with risk of injury.

Match-Lighting

Do not lean over appliance while lighting.

1. Turn ON LP cylinder.

2. Swing match hole plate to expose match lighting hole. Place

lit match into match lighting hole of appliance as pictured
below. Make sure lit match is placed inside hole and near
burner.

3. Push in and turn control knob to ON. Be sure burner lights and
stays lit.

4. Once lit, swing match hole plate back to cover up match
lighting hole. Caution: Plate maybe hot.

Control
Knob

Match

Match
Hole
Plate

Swing Plate
to expose
Matchlighting
Hole

View is from side of appliance

Lighting
Hole

Match

Burner Flame Check

• Light burner. Looking through viewing hole on top of appliance,
you should see the flame height as shown below. Turn control
knob from ON to OFF. The Flame height should decrease and
then go out. Always check flame prior to each use. If only low
flame is seen refer to "Sudden drop or low flame" in the
Troubleshooting Section.

High Flame

High Flame

Low Flame

Turning Appliance Off

• Turn control knob to position. Turn LP cylinder off by
turning hand-wheel clockwise to a full stop.

OFF

Ignitor Check

• Turn gas off at LP cylinder. Turn ignitor knob. "Click" should

be heard each time at electrode. See "Troubleshooting" if no
click or spark.

Valve Check

• Important: Make sure gas is off at LP cylinder before
checking valve. Knob locks in position. To check valve,

OFF

first push in knob and release, knob should spring back. If knob
does not spring back, replace valve assembly before using this
appliance. Turn knob to ON position then turn back to

OFF

position. Valve should turn smoothly.

Hose Check

• Before each use, check to see if hose is cut, worn or kinked.
Replace damaged hose before using applaince. Use only
valve/hose/regulator specified by manufacturer.

Normal
Hose

Kinked
Hose

General Appliance Cleaning

• Meat Thermometer: Do not immerse or soak in water. Wash
with warm soapy water and wipe dry.

• Do not mistake brown or black accumulation of grease and
smoke for paint. Interiors are not painted at the factory (and
should never be painted). Apply a strong solution of detergent
and water or use a grill cleaner with scrub brush on insides of
appliance lid and bottom. Rinse and allow to completely air dry.

Do not apply a caustic grill/oven cleaner to painted
surfaces. A black surface improves the appliances

performance.

• Plastic parts: Wash with warm soapy water and wipe dry.
Do not use citrisol, abrasive cleaners, degreasers or a

concentrated grill cleaner on plastic parts. Damage to and
failure of parts can result.

• Painted surfaces: Wash with mild detergent or non-abrasive
cleaner and warm soapy water. Wipe dry with a soft non­abrasive cloth.

• Stainless steel surfaces: To maintain the high quality
appearance, wash with mild detergent and warm soapy water
and wipe dry with a soft cloth after each use. Baked-on grease
deposits may require the use of an abrasive plastic cleaning
pad. Use only in direction of brushed finish to avoid damage.
Do not use abrasive pad on areas with graphics.

9

CAUTION

SPIDER ALERT!

SPIDER AND WEBS

INSIDE BURNER

If you notice that your the appliance is getting hard to light or
that the flame isn’t as strong as it should be, take the time to
check and clean the venturi’s.

CONTROL PANEL

VALVE

In some areas of the country, spiders or small insects have been
known to create “flashback” problems. The spiders spin webs, build
nests and lay eggs in the the appliance’s venturi tube(s) obstructing
the flow of gas to the burner. The backed-up gas can ignite in the
venturi behind the control panel. This is known as a flashback and it
can damage your the appliance and even cause injury.

SPIDER WEBS

INSIDE VENTURI

BURNER

Cleaning the Burner Assembly (Continued)

7. Clean inner burner as recommended below, shown E.

We suggest three ways to clean the burner tube. Use the one
easiest for you.

(A) Bend a stiff wire (a light weight coat hanger works well)

into a small hook. Run hook through burner tube several
times.

(B) Use a narrow bottle brush with a flexible handle (do not

use a brass wire brush), run the brush through burner
tube several times.

(C) Wear eye protection: Use an air hose to force air into

the burner tube and out the burner ports. Check each
port to make sure air comes out each hole.

8. Check burner for damage, due to normal wear and corrosion

some holes may become enlarged. If any large cracks or
holes are found replace burner.

9. Attach electrode to burner.

10. Carefully replace control panel assembly .

VERY IMPORTANT: Burner tube must re-engage over valve

opening. See illustration, shown F.

11. Reposition inner liner, cooking basket and top cover.

Top Cover

Cooking
Basket

Cooking
Pot

A

Burner
(exposed)

B

To prevent flashbacks and ensure good performance the burner and
venturi assembly should be removed from the the appliance and
cleaned before use whenever the the appliance has been idle for an
extended period.

Cleaning the Burner Assembly

Follow these instructions to clean and/or replace parts of burner
assembly or if you have trouble igniting appliance.

1. Turn gas OFF at control knob and LP cylinder and

disengage regulator from cylinder.

2. Remove top cover, cooking basket and cooking pot, shown
A. This will expose the burner from inside, shown B.

3. Wire brush entire outer surface of burner to remove food
residue and dirt.

4. Clean any blocked ports with a stiff wire such as an open
paper clip.

5. Disconnect electrode wire underneath appliance, shown C.

6. Remove screws and disengage control panel assembly from
unit, shown D.

10

Electrode
Wire

Tube cleaner
(see above
recommendations)

Electrode

Burner
(exposed)

C

Control
Panel
Assembly

Screws

E

Valve

Burner Tube

Valve engaged inside burner
tube end correctly

(Control panel hidden to show clearer)

D

F

LIMITED WARRANTY

This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this
product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods
indicated below beginning on the date of manufacture*. The manufacturer reserves the right to require that defective parts be returned, postage and or
freight pre-paid by the consumer for review and examination.

SCOPE OF COVERAGE PERIOD OF COVERAGE TYPE OF FAILURE COVERAGE

ALL PARTS, BURNER, AND IGNITION

*Note: The warranty period of coverage will be extended to begin on the date of purchase on the condition that the consumer registers the product
and supplies a copy of the original dated sales receipt.

The original consumer-purchaser will be responsible for all shipping charges for parts replaced under the terms of this limited warranty.
This limited warranty is applicable in the United States and Canada only, is only available to the original owner of the product and is not transferable.

Manufacturer requires proof of your date of purchase. Therefore, you should retain your sales slip or invoice. Registering your product is not a
substitute for proof of purchase and the manufacturer is not responsible for or required to retain proof of purchase records.

This limited warranty applies to the functionality of the product ONLY and does not cover cosmetic issues such as scratches, dents, corrosions or
discoloring by heat, abrasive and chemical cleaners or any tools used in the assembly or installation of the appliance, surface rust, or the
discoloration of stainless steel surfaces.
This limited warranty will not reimburse you for the cost of any inconvenience, food, personal injury or property damage.

90 DAYS

PERFORATION, MANUFACTURING,

AND MATERIAL DEFECTS ONLY

ITEMS MANUFACTURER WILL NOT PAY FOR:

1. Shipping cost, standard or expedited, for warranty and replacement parts

2. Service calls to your home.

3. Repairs when your product is used for other than normal, single-family household or residential use. 4.Damage, failures, or
operating difficulties resulting from accident, alteration, careless handling, misuse, abuse, fire, flood, acts of God, improper
installation or maintenance, installation not in accordance with electrical or plumbing codes, or use of products not approved by the
manufacturer.

5. Any food loss due to product failures or operating difficulties.

6. Replacement parts or repair labor costs for units operated outside the United States or Canada.

7. Pickup and delivery of your product.

8. Repairs to parts or systems resulting from unauthorized modifications made to the product.

9. The removal and/or reinstallation of your product.

DISCLAIMER OF IMPLIED WARRANTIES and LIMITATION OF REMEDIES

Repair or replacement of defective parts is your exclusive remedy under the terms of this limited warranty. Manufacturer will not be responsible for
any consequential or incidental damages arising from the breach of either this limited warranty or any applicable implied warranty, or for failure or
damage resulting from acts of God, improper care and maintenance, grease fire, accident, alteration, replacement of parts by anyone other than
Manufacturer, misuse, transportation, commercial use, abuse, hostile environments (inclement weather, acts of nature, animal tampering), improper
installation or installation not in accordance with local codes or printed manufacturer instructions.

THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GIVEN BY THE MANUFACTURER. NO PRODUCT PERFORMANCE
SPECIFICATION OR DESCRIPTION WHEREVER APPEARING IS WARRANTED BY MANUFACTURER EXCEPT TO THE EXTENT SET
FORTH IN THIS LIMITED WARRANTY. ANY IMPLIED WARRANTY PROTECTION ARISING UNDER THE LAWS OF ANY STATE,
INCLUDING IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE, IS HEREBY
LIMITED IN DURATION TO THE DURATION OF THIS LIMITED WARRANTY.

Neither dealers nor the retail establishment selling this product has any authority to make any additional warranties or to promise remedies
in addition to or inconsistent with those stated above. Manufacturer's maximum liability, in any event, shall not exceed the purchase price of the

product paid by the original consumer.
NOTE: Some states do not allow an exclusion or limitation of incidental or consequential damages, so some of the above limitations or exclusions

may not apply to you. This limited warranty gives you specific legal rights as set foth herein. You may also have other rights which vary from state
to state. In the state of California only, if refinishing or replacement of the product is not commercially practicable, the retailer selling this product or
the Manufacturer will refund the purchase price paid for the product, less the amount directly attributable to use by the original consumer-purchaser
prior to discovery of the nonconformity. In addition, in the state of California only, you may take the product to the retail establishment selling this
product in order to obtain performance under this limited warranty.

If you wish to obtain performance of any obligation under this limited warranty, you should

Columbus, GA 31902-1240

Consumer returns will not be accepted unless a valid Return Authorization is first acquired. Authorized returns are clearly marked on the outside of
the package with an RA number and the package is shipped freight/postage pre-paid. Consumer returns that do not meet these standards will be
refused.

write to:

Consumer Relations

P. O. Box 1240

11

PARTS DIAGRAM

N

K

I

T

K

J

C

J

B

H

A

S

D

F

U

L

M

E

G

R

Q

P

Key Qty Description Part #

A 1 Outer Body.. . . . . . . . . . . . . . . . . . . . . 55710184

B 1 Inner Body . . . . . . . . . . . . . . . . . . . . . . 55710185

C 1 Body Top Ring . . . . . . . . . . . . . . . . . . . 55710186

D 1 Burner.. . . . . . . . . . . . . . . . . . . . . . . . . 55710187

E 1 Heat Shield. . . . . . . . . . . . . . . . . . . . . . 55710188

F 1 Ignition Kit. . . . . . . . . . . . . . . . . . . . . . . 55710549

G 1 Logo Plate . . . . . . . . . . . . . . . . . . . . . . 55710190

H 1 Cooking Pot . . . . . . . . . . . . . . . . . . . . . 29001638

I 1 Roaster Basket. . . . . . . . . . . . . . . . . . . 29101329

J 2 Side Handles . . . . . . . . . . . . . . . . . . . . 55710195

K 2 Side Handle Springs. . . . . . . . . . . . . . . 29101331

L 1 Control Panel. . . . . . . . . . . . . . . . . . . . 29101332

O

V

Key Qty Description Part #

M 1 Control Knob . . . . . . . . . . . . . . . . . . . . 29101558

N 1 Top Cover. . . . . . . . . . . . . . . . . . . . . . . 29101333

O 4 Leg Assemblies . . . . . . . . . . . . . . . . . . 29101595

P 1 Grease Tray. . . . . . . . . . . . . . . . . . . . . 29101337

Q 2 Grease Tray Rails.. . . . . . . . . . . . . . . . 55710193

R 1 Valve/Hose/Regulator. . . . . . . . . . . . . . 29101565

S 1 Heat Shield. . . . . . . . . . . . . . . . . . . . . . 29101351

T 1 Lift Hook. . . . . . . . . . . . . . . . . . . . . . . . 41201255

U 1 Ignitor Knob . . . . . . . . . . . . . . . . . . . . . 29101559

V 1 Foil Tray Liner.. . . . . . . . . . . . . . . . . . . 29101561

... 1 Meat Thermometer. . . . . . . . . . . . . . . . 29001797

... 1 Hardware Pack. . . . . . . . . . . . . . . . . . .

... 1 Assembly Manual. . . . . . . . . . . . . . . . .

NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from
those on your particular model. However, the method of assembly remains the same.

12

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