Double Chef
Smoker
Tools needed for
assembly:
Adjustable Wrench
Screwdriver
07701384
04201101
Smoker, BBQ and Grill
WARNING
CALIFORNIA PROPOSITION 65
1. Combustion by-products produced when using
this product contains chemicals known to the
State of California to cause cancer, birth defects,
or other reproductive harm.
2. This product contains chemicals, including lead
and lead compounds, known to the State of
California to cause cancer, birth defects or other
reproductive harm.
Wash your hands after handling this product.
WARNING
All surfaces can be hot during use. Use protection
as required to prevent burning.
Do not use this unit on or near combustible surfaces
or structures such as wood decks, dry leaves or
grass, vinyl or wood siding, etc.
SEE OWNERS MANUAL FOR IMPORTANT SAFETY
INFORMATION.
WARNING
CARBON MONOXIDE HAZARD
Burning charcoal inside can kill you. It gives off
carbon monoxide, which has no odor. NEVER burn
charcoal inside homes, vehicles or tents.
NEVER LEAVE FIRE UNATTENDED!
Do not allow small children near flame. Hot embers
can fly out in breezy conditions. Adequate fire
extinguishing material should be readily available.
CAUTION
Some parts may contain sharp edges. Wear
protective gloves if necessary.
Read and follow all safety statements, warnings,
assembly instructions and use & care directions
before attempting to assemble and cook.
CAUTION
THIS UNIT IS HEAVY!
DO NOT assemble without a helper.
To insure your satisfaction and for follow-up service, register your grill online at www.grillregistration.com
P/N 42804401 (02/15/08)
If you have questions or need assistance during assembly, please call .
1-800-241-7548
STOP!
Missing a part?
No need to go back to the store!
Call Grill Service Center for Help and Parts
• If you need assistance with your product or warranty
parts call 1-800-241-7548. Hours of Service
Center Operation are 8:00 A.M. To 6:00 P.M. EST
Monday - Friday.
The store where you made your purchase
does not stock parts for this item. If you
need parts, whether they are missing or
damaged, call the Customer Service toll
free Help Line.
Call us and we will gladly ship
the part you need.
PARTS LIST
Key Qty Description Part #
A 2 Leg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29101371
B 1 Lid Assembly . .. .. .. .. .. .. .. .. .. .. .. .. .. 29101372
C 1 Upper Body Assembly . . . . . . . . . . . . . . . . . . . . 29101374
D 1 Lower Body Assembly . . . . . . . . . . . . . . . . . . . . 29101376
E 1 Damper Assembly . .. .. .. .. .. .. .. .. .. .. .. 29000014
F 1 Ash Catcher . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29000009
G 1 . . . . . . . . . . . . . . . . . . . . . . 15510005
H 1 . . . . . . . . . . . . . . . . . . . . . . 40009906
I 1 Water Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29001297
Ash Catcher Handle
Charcoal Fire Grate
N
E
M
• To order non-warranty replacement parts or
accessories please visit us on the web at
www.charbroil. com or call
1-800-241-7548 and one of our friendly and
knowledgeable agents will be glad to assist you.
Key Qty Description Part #
J 2 Cooking Grids . . . . . . . . . . . . . . . . . . . . . . . . . . 40009908
K 3 Grid Support, Lower Body . .. .. .. .. .. .. .. .. 29000011
L 3 Grid Support, Upper Body . . . . . . . . . . . . . . . . . 29000015
M 3 Support, Spring Handle . . . . . . . . . . . . . . . . . . . 29101265
N 3 Handle, Spring . . . . . . . . . . . . . . . . . . . . . . . . . . 29101264
O 1 Temperature Gauge. .. .. .. .. .. .. .. .. .. .. .40010181
P 1 Leg Connector .. .. .. .. .. .. .. .. .. .. .. .. .. 29101524
— 1 Hardware Pack. . . . . . . . . . . . . . . . . . . . . . . . . . 42030345
--- 1 Assembly Instructions . . . . . . . . . . . . . . . . . . . . 42804401
--- 1 Outer Carton . . . . . . . . . . . . . . . . . . . . . . . . . . . 40052933
B
J
L
N
F
M
J
H
K
D
G
O
C
I
M
N
P
A
• Unpack all parts and check against parts list on page 2 to be sure you have everything necessary to assemble your grill.
• Assemble the four legs, one leg at a time, using four 1/4-20x1/2” screws and four 1/4-20 nuts as shown Fig A, inserting the
1
screw through holes in Leg Connector, then through holes in legs. Tighten nuts hand-tight only!
• Place the Lower Body onto the Leg Assembly, Shown Fig. B. Insert two 1/4-20x1/2” screws through each leg and then through
body. Attach nuts to screws from inside lower body. DO NOT TIGHTEN until all screws are in place!
• Once all screws and nuts have been installed, you may TIGHTEN ALL SCREWS.
Attach 8 Hex
Nuts to screws
from inside the Lower Body
Lower
Body
Figure A
Hex
Nuts
Screws
Leg
Connector
Screws
Leg
Assembly
Screws
Figure B
• Attach three lower grid brackets to lower body, using one 1/4-20x1/2” screw and one 1/4-20 nut for each bracket as shown,
2
inserting screw through hole in body then through bracket from inside body and attaching nut to screw. Make sure grid
brackets are aligned properly before fully tightening.
Lower
Grid Bracket
Lower
Body
Assembly
Hex
Nut
Lower Grid Bracket
aligned to lower body
Screw