Charbroil 07401407 Owner's Manual

07401407 • 80008949 • 05/23/08

This instruction manual contains important information
necessary for the proper assembly and safe use of the
appliance.

Read and follow all warnings and instructions before
assembling and using the appliance.

Follow all warnings and instructions when using the appliance.
Keep this manual for future reference.
Keep any electrical supply cord and the fuel supply hose away

from any heated surfaces.

Table of Contents

For Your Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Grill Service Center. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Product Record Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Installation Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Safety Symbols......................................2

Limited Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

Parts List...........................................9

Parts Diagram......................................10

Assembly.......................................11-17

Table Top Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Transporting of Grill. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-20

Troubleshooting..................................21-22

Registration Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

To insure your satisfaction

and for follow-up service,

register your grill

online at:

www.grillregistration.com

WARNING

Do not attempt to repair or alter the
hose/valve/regulator for any “assumed” defect. Any
modification to this assembly will void your warranty
and create the risk of a gas leak and fire. Use only
authorized replacement parts supplied by
manufacturer.

3

LIMITED WARRANTY

Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after

correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase.

The manufacturer reserves the right to require that defective parts be returned, postage and or freight pre-paid, by the consumer, for review and

examination.

All Parts - 90 Days

Upon consumer supplying proof of purchase as provided herein, Manufacturer will repair or replace the parts listed below which are proven
defective during the applicable warranty period. Parts required to complete such repair or replacement shall be free of charge to you except for
shipping costs. The original consumer-purchaser will be responsible for all shipping charges of parts replaced under the terms of this

limited warranty.

This limited warranty is applicable in the United States and Canada only, is only available to the original owner of the product and is not
transferable. Manufacturer requires reasonable proof of your date of purchase. Therefore, you should retain your sales slip or invoice and register
your new product immediately. Defective or missing parts subject to this limited warranty will not be replaced without registration or proof of purchase.
Register online at http://www.charbroil.com or complete and return via mail the Product Registration Card located on the last page of the Use & Care
manual included with this product and retain your sales receipt for proof of purchase.

This limited warranty applies to the functionality of the product ONLY and does not cover cosmetic issues such as scratches, dents, corrosions
or discoloring by heat, abrasive and chemical cleaners or any tools used in the assembly or installation of the appliance, surface rust, or the
discoloration of stainless steel surfaces.

This limited warranty will not reimburse you for the cost of any inconvenience, food, personal injury or property damage.

If an original replacement part is not available, a comparable replacement part will be sent. You will be responsible for all shipping charges of
parts replaced under the terms of this limited warranty.

ITEMS MANUFACTURER WILL NOT PAY FOR:

1. Service calls to your home.

2. Repairs when your product is used for other than normal, single-family household or residential use.

3. Damage resulting from accident, alteration, misuse, abuse, fire, flood, acts of God, improper installation, installation not in accordance with

electrical or plumbing codes, or use of products not approved by the manufacturer.

4. Any food loss due to product failures.

5. Replacement parts or repair labor costs for units operated outside the United States or Canada.

6. Pickup and delivery of your product.

7. Repairs to parts or systems resulting from unauthorized modifications made to the product.

8. The removal and/or reinstallation of your product.

9. Shipping cost, standard or expedited, for warranty and replacement parts.

DISCLAIMER OF IMPLIED WARRANTIES; LIMITATION OF REMEDIES

Repair or replacement of defect parts is your exclusive remedy under the terms of this limited warranty. Manufacturer will not be responsible for
any consequential or incidental damages arising from the breach of either this limited warranty or any applicable warranty, or for failure or damage
resulting from acts of God, improper care and maintenance, grease fire, accident, alteration,
replacement of parts by anyone other than Manufacturer, misuse, transportation, commercial use, abuse, hostile environments (inclement weather,
acts of nature, animal tampering), improper installation or installation not in accordance with local codes or printed manufacturer instructions.
THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GIVEN BY THE MANUFACTURER. NO PRODUCT PERFORMANCE
SPECIFICATION OR DESCRIPTION WHEREVER APPEARING IS WARRANTED BY MANUFACTURER EXCEPT TO THE EXTENT SET FORTH
IN THIS LIMITED WARRANTY. ANY IMPLIED WARRANTY PROTECTION ARISING UNDER THE LAWS OF ANY STATE, INCLUDING IMPLIED
WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE, IS HEREBY LIMITED IN DURATION TO THE
DURATION OF THIS LIMITED WARRANTY.

Neither dealers nor the retail establishment selling this product has any authority to make any additional warranties or to promise
remedies in addition to or inconsistent with those stated above.

Manufacturer’s maximum liability, in any event, shall not exceed the documented purchase price of the product paid by the original consumer.

This warranty only applies to units purchased from an authorized retailer and or re-seller.

NOTE: Some states do not allow an exclusion or limitation of incidental or consequential damages, so some of the above limitations or
exclusions may not apply to you. This limited warranty gives you specific legal rights as set for herein. You may also have other rights which vary
from state to state. In the state of California only, if refinishing or replacement of the product is not commercially practicable, the retailer selling this
product or the Manufacturer will refund the purchase price paid for the product, less the amount directly attributable to use by the original consumer­purchaser prior to discovery of the nonconformity. In addition, in the state of California only, you may take the product to the retail establishment
selling this product in order to obtain performance under this limited warranty.

If you wish to obtain performance of any obligation under this limited warranty, you should write to:

CharBroil Consumer Relations

P. O. Box 1240

Columbus, GA 31902-1240

Consumer returns will not be accepted unless a valid Return Authorization is first acquired by calling 1-800-241-7548 and then clearly marked
on the outside of the package and the package is shipped freight/postage pre-paid to the address above.

4

Use and Care

WARNING

For Safe Use of Your Grill and to Avoid Serious
Injury:

• Do not let children operate or play near grill.

• Keep grill area clear and free from materials that burn (i.e.

gasoline, propane, or any other flammable liquid or gas).

• Do not block holes in bottom or back of grill.

• Check burner flames regularly.

• Never use regulator from this grill with any other LP
appliance.

• When cooking, the appliance must be on a level surface in
an area clear of combustible material.

• Use grill only in well-ventilated space. NEVER use in
enclosed space such as carport, garage, porch, covered
patio, or under an overhead structure of any kind.

• Do not use charcoal or ceramic briquets in a gas grill.
(Unless briquets are supplied with your grill.)

• This appliance is not intended for and should never be used
as a heater.

• Use grill at least 3 ft. from any wall or surface. Maintain
10 ft. clearance to objects that can catch fire or sources of
ignition such as pilot lights on water heaters, live electrical
appliances, etc..

3 ft. (1m) minimum

10 ft. recommended

LP (Liquefied Petroleum Gas)

• Is nontoxic, odorless and colorless when produced. For Your
Safety, LP gas has been given an odor (similar to rotten

cabbage) so that it can be smelled.

• LP gas is highly flammable and may ignite unexpectedly
when mixed with air.

Propane Cylinder Use (1 lb. Disposable)

• Use only cylinder marked “Propane Fuel”.

• Cylinder must be constructed and marked in accordance with

the specifications for LP-gas cylinders of the U.S. Department
of Transportation (DOT) or the National Standard of Canada,
CAN/CSA-B339, Cylinders, Spheres and Tubes for the
Transportation of Dangerous Goods.

• Size should be 4” diameter, 8” height, or 3” diameter, 10”

height.

• Save cylinder cap and reinstall when not in use.

• Cylinder supply system must be arranged for vapor

withdrawal. Gas cylinder must be upright in use.

Leak Testing (1 lb. Disposable)

• During leak test, keep grill away from open flames or sparks

and do not smoke. Grill must be leak tested outdoors in a well
ventilated area.

• Leak test must be repeated each time gas cylinder is replaced

or after storage.

Materials needed include clean paint brush and 50/50 soap and
water solution. Use mild soap and water. s Do not use
household cleaning agents. Damage to components can
result.

1. Be sure control knob on regulator is in "OFF" position.

2. Brush soapy solution onto connection between gas cylinder
and regulator at (A).

s If growing bubbles appear, there is a leak. Retighten

connection and repeat steps 1 and 2.

IMPORTANT!

• Apartment Dwellers:

Check with management to learn the requirements and fire
codes for using an LP gas grill in your apartment complex.
If allowed, use outside on the ground floor with a three (3)
foot clearance from walls or rails. Do not use on or under
balconies.

• NEVER attempt to light burner with lid closed. A
buildup of non-ignited gas inside a closed grill is
hazardous.

• Never operate grill with LP cylinder out of correct
position specified in assembly instructions.

If you cannot stop a leak, remove gas
cylinder from regulator and check for

A

damaged threads, dirt and debris on
regulator and gas cylinder. Also check to
see if anything is obstructing flow of gas at
regulator and gas cylinder openings.
Remove any obstruction that may be
found and repeat leak test. If threads are

damaged on either regulator or gas
cylinder, replace. Order new parts by

giving the serial, model number and name
of items needed to the Grill Service Center
at 1-800-241-7548.

5

DANGER

WARNING

• NEVER store a spare cylinder under or near the
appliance or in an enclosed area.

• Never fill a cylinder beyond 80% full.

• An overfilled or improperly stored cyclinder is a hazard
due to possible gas release from the safety relief valve.
This could cause an intense fire with risk of property
damage, serious injury or death.

• If you see, smell or hear gas escaping, immediately get
away from the LP cylinder/appliance and call your fire
department.

Safety Tips

sThe use of alcohol, prescription or nonprescription drugs

may impair the consumer’s ability to properly assemble or
safely operate the appliance.

sWhen grill is not in use, disconnect 1 lb. cylinder.
sNever move grill while in operation or still hot. Allow the

appliance to cool before moving or storing.

sUse only tools supplied or plastic tools.
sMaximum load for side shelves is 10 lbs.
sThe regulator may make a humming or whistling noise

during operation. This will not affect safety or use of grill.

sIf you have a grill problem see the Troubleshooting Section.
sLight burners. Check to make sure they are lit, close the lid

and warm up grill on high for 10 minutes. Curing of paint
and parts will produce an odor only on first lighting.

sGrill is not to be used as a heater.
sClean grill often, preferably after each cookout. If a bristle

brush is used to clean any of the grill cooking surfaces,
ensure no loose bristles remain on cooking surfaces prior to
grilling. It is not recommended to clean cooking surfaces
while grill is hot.

Ignitor Lighting

s Do not lean over grill while lighting.

1. Open lid during lighting. Make sure LP cylinder is properly
connected to regulator.

2. Turn LEFT knob to IGNITE.

3. Turn rotary ignitor knob (up to 5 times) to light. Be sure

burner lights and stays lit.

4. If ignition does NOT occur in 5 seconds, turn the burner
controls OFF, wait 5 minutes and repeat the lighting
procedure.

5. To ignite RIGHT burner, turn right knob to IGNITE and repeat
steps 3-4.

6. If IGNITOR does not work, follow match lighting instructions.

After Lighting: Turn knobs to HI position for warm-up. Do not
warm up grill with knobs on IGNITE. Knobs and handle will
become uncomfortably hot if left in IGNITE positions.

Turn controls OFF and disconnect cylinder when not
in use.

CAUTION

If ignition does NOT occur in 5 seconds, turn the
burner controls OFF, wait 5 minutes and repeat the
lighting procedure. If the burner does not ignite with
the valve open, gas will continue to flow out of the
burner and could accidently ignite with risk of injury.

Match Lighting

1.

Attach match to match lighting stick, light match.

2. Insert lit match into match lighting hole. Turn gas on for
appropriate burner. Repeat on other burner.

Back of grill

Match

Lighting

Hole

Match
lighting
stick

Before Your First Cookout.

Leak test your grill. Light burners, check to make sure they are

lit, close the lid and warm up grill on HIGH for 10 minutes. Curing
of paint and parts will produce an odor only on first lighting.

Turning Grill Off

• Turn knobs to OFF position. Make sure knobs pop up. If it

does not, discontinue use and order new part.

• Disconnect 1 lb. Cylinder.

Hose Check

• Before each use, check to see if

hoses are cut, worn or kinked.
Replace damaged hoses before
using grill. Use only
valve/hose/regulator specified by
manufacturer.

Normal
Hose

Match

Lighting

Hole

Kinked
Hose

6

CAUTION

CAUTION

• Putting out grease fires by closing the lid is not
possible. Grills are well ventilated for safety
reasons.

• Do not use water on a grease fire. Personal injury
may result. If a grease fire develops, turn knobs
and LP cylinder off.

• Do not leave grill unattended while preheating or
burning off food residue on HI. If grill has not been
regularly cleaned, a grease fire can occur that may
damage the product.

Burner Flame Check

Light burner. Make sure burner stays
lit while rotating the control knob
from HIGH to LOW. Always check
flame prior to each use.

Cleaning The Burner Assembly

1. Turn gas off at control knobs and LP cylinder.

2. Remove cooking grids and vaporizer tents.

3. Remove pal nuts on burners. Unscrew electrode and move
to the side to remove burner. NOTE: Do not pull electrode

out.

4. Under grill remove grease tray. Clean with soap and water.

5. Wipe ceramic electrode with rubbing alcohol and cloth.

6. Clean burners exterior with soap and water. Lay burners on
flat surface, insert garden hose (preferably with nozzle), into
burner tubes forcing water through tubes. Make sure water
comes out of every porthole. Open clogged portholes with a
thin wire. Shake out excess water and examine porthole.
Due to normal wear and corrosion some portholes may
become enlarged, if so replace burner. If any horizontal
cracks appear from porthole to porthole or large holes (other
than portholes) are found replace burner.

7. If grill is to be stored, coat burners lightly with cooking oil.
Wrap in protective cover to keep insects out. If not storing
use following steps.

VERY IMPORTANT: Burner tubes must engage valve
openings as shown (A).

8. Reattach burners and electrodes.

9. Reposition cooking grids and vaporizer tents. Place clean
grease tray into grill bottom.

10. Before cooking again on grill,
perform a “Leak Test” and
“Burner Flame Check”.

Valve

A

Burner
Tube

Burner tubes correctly
engaged in valves

NATURAL HAZARD • SPIDERS

FACT: Sometimes spiders and other small insects climb
into the burner tubes attached to the burners. The
spiders spin webs, build nests and lay eggs. The

webs or nests can be very small, but they
are very strong and can block the flow
of gas. Clean burners prior to use after
storing, at the beginning of grilling season
or after a period of one month not being used.

Spider guards are on the air intakes in an effort to
reduce this problem, but it will not eliminate it! An
obstruction can result in a "flashback" (a fire in the
burner tubes). The grill may still light, but the obstruction
does not allow full gas flow to the burners.

IF YOU EXPERIENCE THE FOLLOWING:

1. Smell gas.

2. Burner(s) will not light.

3. A small yellow flame from burner (should be blue).

4. Fire coming from around or behind control knob.
STOP!
Immediately turn off gas at LP cylinder!
SOLUTION:
Wait for grill to cool.

Follow the “Cleaning the Burner Assembly” instructions.
Clean burners often. Use a 12” pipe cleaner to clean out
the burner tubes. You may also force a stream of water
from a hose nozzle through burner tubes to clean them.

General Grill Cleaning

• Do not mistake brown or black accumulation of grease and
smoke for paint. Interiors of gas grills are not painted at the
factory (and should never be painted). Apply a strong solution
of detergent and water or use a grill cleaner with scrub brush
on insides of grill lid and bottom. Rinse and allow to
completely air dry. Do not apply a caustic grill/oven cleaner

to painted surfaces.

• Side Shelves: Wash with warm soapy water and wipe dry.

s Do not use citrisol, abrasive cleaners, degreasers or a
concentrated grill cleaner on plastic side shelves. Damage to
and failure of shelves can result.

• Non-Stick Cooking Surface: Turn grill off before cleaning.
While still warm, pour a cup of water over cooking surface to
loosen grease and food particles and to speed cool-down.
Wipe cooking surface with a paper towel or sponge. Once
completely cool, cooking surface can be removed and washed
with warm soapy water or placed in dishwasher.

• Cooking Surface: If a bristle brush is used to clean any of the
grill cooking surfaces, ensure no loose bristles remain on
cooking surfaces prior to grilling. It is not recommended to
clean cooking surfaces while grill is hot.

7

Storing Your Grill

• Clean cooking surface and grease container.

• When LP cylinder is connected to grill, store outdoors in well­ventilated space and out of reach of children.

• Cover grill if stored outdoors.

• Store grill indoors ONLY if LP cylinder is turned off and
disconnected, removed from grill and stored outdoors in well­ventilated space and out of reach of children.

• Leak test the grill after removing from storage and follow
Cleaning Burner Assembly instructions before starting grill.

• Keep grill area clear and free from combustible materials (i.e.
gasoline, propane or other flammable liquid or gas).

• Do not block holes in bottom or back of grill.

Non-Stick Cooking Surface Use and Care.

• Use only plastic tools.

• Do not cut food on surface.

• Do not put pots or pans on surface.

• Do not leave lid down for more than 10 minutes without food
on the grill. Non-stick surface may be damaged.

Food Safety

Food safety is a very important part of enjoying the outdoor
cooking experience. To keep food safe from harmful bacteria,
follow these four basic steps:

Clean: Wash hands, utensils, and surfaces with hot soapy water

before and after handling raw meat and poultry.

Separate: Separate raw meats and poultry from ready-to-eat

foods to avoid cross contamination. Use a clean platter and
utensils when removing cooked foods.

Cook: Cook meat and poultry thoroughly to kill bacteria. Use a

thermometer to ensure proper internal food temperatures.

Chill: Refrigerate prepared foods and leftovers promptly.
For more information call: USDA Meat and Poultry Hotline at

1-800-535-4555 In Washington, DC [phone], 10:00 am­4:00 pm EST.

How To Tell If Meat Is Grilled Thoroughly

• Meat and poultry cooked on a grill often browns very fast on the

outside. Use a meat thermometer to be sure food has reached
a safe internal temperature, and cut into food to check for
visual signs of doneness.

• Whole poultry should reach 180° F; breasts, 170° F. Juices
should run clear and flesh should not be pink.

• Hamburgers made of any ground meat or poultry should reach
160° F, and be brown in the middle with no pink juices. Beef,
veal and lamb steaks, roasts and chops can be cooked to 145°
F. All cuts of pork should reach 160° F.

• NEVER partially grill meat or poultry and finish cooking later.
Cook food completely to destroy harmful bacteria.

• When reheating takeout foods or fully cooked meats like hot
dogs, grill to 165° F, or until steaming hot.

8

PARTS LIST – Model No. 07401407

KEY PART NUMBER DESCRIPTION QUANTITY

A

80001823 VAPORIZER BAR 2

B
C
D

G
H

K 55710152 SNAP LOCK, CRADLE KIT 2

M
N
O
P
Q
R
S

U
V

W

X 55710153 PULL HANDLE KIT 1

AA
BB
CC
DD
EE 55710151 SNAP LOCK, LEG KIT 1
FF

GG

HH

…
…
…

55710134 WHEEL KIT 1
55710135 CONDIMENT BASKET KIT 1
80001841 RETAINER STRAP, VELCRO, 1 POUND TANK 1
55710136 LEG SUPPORT KIT 1

E

80001889 HOSE / REGULATOR ASSEMBLY, 1 POUND TANK 1

F

80005445 LID, FORMED, SILVER PORCELAIN 1
55710138 HANDLE KIT 1
80005448 LIGHT ASSEMBLY, HANDLE 1

I

55710139 LOWER CASTING KIT 1

J

L 55710154 SIDE HANDLE KIT 2

55710155 SIDE LEG SUPPORT KIT 2
55710156 LEFT LEG EXTENTION KIT 1
55710157 RIGHT LEG EXTENTION KIT 1
80001812 MATCH HOLDER AND CHAIN ASSEMBLY 1
80001818 GRIDDLE
80001819 COOKING GRATE
55710140 BURNER KIT 2
55710141 VALVE MANIFOLD KIT 1

T

55710142 IGNITOR KIT 1
55710410 CONTROL PANEL W/ HEAT SHIELD, CHARBROIL 1
80001809 RIGHT SIDE SHELF ASSEMBLY 1

80001815 LEFT SIDE SHELF ASSEMBLY 1

Y

80002497 GREASE TRAY ASSEMBLY 1

Z

55710145 CRADLE KIT 1
55710146 LEFT LEG KIT 1
80001813 HUBCAP, LEG 4
55710147 RIGHT LEG KIT 1

80001826 KNOB, CONTROL 2
80005457 KNOB, ROTARY IGNITOR 1
55710411 LOGO PLATE KIT, CHARBROIL 1
80005477 SPACER, BOTTOM CASTING 2

II

80005464 BLISTER PACK / SNAP 1
80008949 ASSEMBLY MANUAL, CHAR-BROIL, GRILL-2-GO 1
80008950 CARTON, CHAR-BROIL, GRILL-2-GO 1

Tools required for assembly:

Adjustable Wrench - Not Provided Philips Screwdriver - Not Provided

•

Estimated assembly time:

20-30 minutes

1
2

Certified Grill Parts And Accessories®, Char-Broil and Design®, Char-Broil (Gas Grill Briquettes)®, Char-Diamonds®, Cooking Zone and Design®, Diamond Flame®, Executive Chef®, Faststart®, Flare Fighter®, FlavorMaster®, Gas Grill
Silouette and Design®, H2O Smoker®, Lava Flame®, MasterFlame®, MasterFlame Precision Cooking System®, PowerSpark®, Quantum®, VIP®, PrecisionFlame and Design®, Sierra®, and TruFlame® are registered Trademarks of the W.C.
Bradley Company. Thermos® is a registered trademark of the Thermos Company and its affiliates.

Artisan Collection by Char-Broil ™, C3 and Design™, Char-Broil and Design™, Flame Design™, FlavorTents™, Grill 2 Go™, Grillin’ Stick™, Keeper of the Flame™, Keepers of the Flame™, Natural Grip™, Outdoor Cooking Collection and
Design™, Patio Bistro™, PrecisionFlame™, Pro-Check™, QuickSet Grills and Design™, SmokerTents™, The Big Easy™, The Minute Grill™, The Edge™, The Tuscan Collection™, and The Urban Grill™ are Trademarks of the W.C. Bradley
Company. Universal Grill Parts and Design™ is a trademark of the Thermos Company and its affiliates.

TEC™ is a registered trademark of TEC INFRA-RED GRILLS. US patents pending.

Protected under one or more of the following U.S. Patents: 4,598,692; 4,624,240; 4,747,391; 4,747,391; 4,817,583; 4,924,846; 4,989,579; 5,003,960; 5,076,256; 5,076,257; 5,090,398; 5,109,834; 5,224,676; 5,277,106; 5,421,319; 5,441,226;
5,452,707; 5,458,309; 5,566,606; 5,566,606; 5,579,755; 5,582,094; 5,613,486; 5,649,475; 5,706,797; 5,711,663; 5,765,543; 5,931,149; 5,996,573; 6,095,132; 6,135,104; 6,173,644B1; 6,279,566; 6,397,731; 6,418,923; 6,439,222; 6,523,461;
D282,619; D339,714; D341,292; D343,337; D358,059; D361,466; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643; D405,643; D406,005; D406,009; D413,043; D413,229; D413,229; D414,982; D415,388; D416,164;
D416,441; D416,441; D417,587; D422,516; D423,274; D423,876; D428,303; D435,396; D436,004; D438,059; D438,060; D438,427; D439,110; D442,505; D443,179; D443,354; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615;
D448,616; D448,975; D449,492; D451,759; D456,202S; D460,313, D461,359 and D504,048. Canada: 87743; 87744; 92607; 92608 and 1,316,424. Other Patents Pending. Assembly instructions © 2007.

NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from
those on your particular model. However, the method of assembly remains the same.

9

PARTS DIAGRAM – Model No. 07401407

HH

GG

I

H

Q

G

A

R

F

Y

S

L

S

P

E

M

J

U

V

N

K

L

W

II

K

M

FF

CC

BB

Z

O

X

T

AA

DD

CC

CC

C

C - D

C

CC

EE

B

B

B

B

10

ASSEMBLY

1

1) Remove all packaging materials from grill components at each step.

2) Remove all parts from box.

3) On leg assembly unlock transportation lock by releasing lever.

Leg
Assembly

Transportation
Lock

2

Stabilizer bar
Push down to
lock

1) Unfold legs to make leg assembly stand.

2) Push both stabilizer bars down to lock leg in place.

Leg
Assembly

Stabilizer bar
Push down to
lock

Leg
Assembly

11

3

1) Attach condiment basket to right leg, using (4) 10-24 x 3/4” carriage bolts and (4) 10-24 lock nuts.

2) Insert utility bar onto condiment basket. Press down fully to engage.

Right Leg

Utility Bar

#10-24 x 3/4”
Carriage bolt
Qty: 4

#10-24
Lock nut
Qty: 4

1) Insert round end of retainer strap through Hole “1” and pull all the way down.

4

2) Take round end of retainer strap up through Hole “2” and pull all the way up.

3) Insert round end of retainer strap through Hole “3” and close strap.

#10-24 x 3/4”
Carriage bolt

#10-24
Lock nut

Condiment
Basket

Retainer strap

Hole 1

Condiment
Basket

12

Nylon closure straps
facing away from Grill

Utility Bar

Hole 3

Hole 2

Condiment
Basket

Hole 2

Hole 1

Hole 3

5

1) Insert wheel axle through axle guides in leg.

2) Insert spacers through axles on both sides.

3) Insert (2) wheels.

4) Insert retainer pin into axle on outside of wheel to secure wheel in place. Repeat on opposite wheel.

Retainer Pin

Spacer
Qty: 2

Wheel

Spacer

6

Retainer Pin
Qty: 2

1) Take tabletop grill and insert right side of grill under red latch.

2) Press down on left side of tabletop grill over red latch to lock.
Pull up on side handles to ensure proper engagement
Control panel should be facing side fo cradle with 3 notches.

Press down

Table Top Grill

Wheel

guides

Leg Assembly

Side with
3 notches

Tab to be Under
Red Latch

Red Latch

13

7

1) Attach handle to grill lid using (4) #10-24 x 3/8” screws.
Use ONLY hand driven Philips Screw Driver. Do not over tighten screws.

Handle

#10-24 x 3/8”
Screw
Qty: 4

#10-24 x 3/8”
Screw

Grill Lid

8

Cotter Pin
Qty: 2

1) Attach grill lid to tabletop grill using (2) hinge pins and cotter pins.

Lid

Hinge Pin

Cotter Pin

Hinge Pin
Qty: 2

Table Top
Grill

14

9

1) Remove (2) battery covers from handle light by loosening (2) screws.

2) Insert (4) AA batteries (NOT INCLUDED), 2 per battery compartment as indicated on handle light.

3) Replace covers and secure screws that were loosened earlier.

AA Bateries

Handle Light

Battery Cover

10

1) Insert hook end on handle light into right side of handle, push down on other side to lock handle light in place.

2) To remove handle light, slide red button on left side of handle light, pull handle light up.

Handle Light

Handle Light

Handle

Handle

Handle Light

Handle Light

Red Button

15