Charbroil 07201560 Owner's Manual

Tools needed for

assembly:

2 Adjustable Wrenches

7/16” Open-End Wrench

Flat Screwdriver

07201560

04201101

Smoker, BBQ and Grill

WARNING

CALIFORNIA PROPOSITION 65

1. This product is produced with or contains
chemicals known to the State of California to
cause cancer, birth defects, or other reproductive
harm.

2. This product contains chemicals, including lead
and lead compounds, known to the State of
California to cause cancer, birth defects or other
reproductive harm.

Wash your hands after handling this product.

WARNING

All surfaces can be hot during use. Use protection
as required to prevent burning.

Do not use this unit on or near combustible surfaces
or structures such as wood decks, dry leaves or
grass, vinyl or wood siding, etc.

SEE OWNERS MANUAL FOR IMPORTANT SAFETY
INFORMATION.

WARNING

CARBON MONOXIDE HAZARD
Burning charcoal inside can kill you. It gives off

carbon monoxide, which has no odor. NEVER burn
charcoal inside homes, vehicles or tents.

NEVER LEAVE FIRE UNATTENDED!
Do not allow small children near flame. Hot embers

can fly out in breezy conditions. Adequate fire
extinguishing material should be readily available.

CAUTION

Some parts may contain sharp edges. Wear
protective gloves if necessary.

Read and follow all safety statements, warnings,
assembly instructions and use & care directions
before attempting to assemble and cook.

CAUTION

THIS UNIT IS HEAVY!
DO NOT assemble without a helper.

To insure your satisfaction and for follow-up service, register your grill online at www.grillregistration.com

P/N 42804297 (10-02-07)

If you have questions or need assistance during assembly, please call .

1-800-241-7548

Key # Pa rt Number Description Quantity

A 55710232 SILVER SMOKE CHAMBER KIT 1
B 29001712 FIREBOX TOP 1
C 55710234 FIREBOX BOTTOM KIT 1
D 55710235 WOOD SHELF KIT 1
E 55700442 AXLE KIT 1
F 55700443 WHEEL KIT 1
G 55700183 LEG BRACE KIT 2
H 55710236 SMOKESTACK KIT 1

I 55710237 SHORT LEG KIT 2
J 55700186 LONG LEG KIT 2
K 55700187 SHELF BRACKET KIT 2
L 24810036 HOLE PLUG 1
M 55710238 DOOR LATCH KIT 1
N 55710239 LOGO PLATE KIT 1
O 55710204 DELUXE HANDLE KIT, WOOD SPACERS 2
P 55700192 BUTTERFLY DAMPER KIT 2

Key # Part Number Description Quantity

Q 29101311 WIRE FIRE GRATE 3
R 40009916 GRATE, COOKING, SMOKER 2
S 40009925 GRATE, COOKING, FIREBOX 1
T 44830150 GREASE CLIP 1
U 46030090 RACK, WOOD 1
V 44810036 FIREBOX COVER PLATE 1
… 40003010 OPTIONAL TEMP GAUGE 1
… 42030350 SNAP BAG 1
… 42804297 INSTRUCTION ASSEMBLY 1
… 40053116 OUTER CARTON 1

STOP!

Missing a part?

No need to go back to the store!

Call Grill Service Center for Help and Parts

• If you need assistance with your product or warranty
parts call 1-800-241-7548. Hours of Service

Center Operation are 8:00 A.M. To 6:00 P.M. EST
Monday - Friday.

The store where you made your purchase
does not stock parts for this item. If you
need parts, whether they are missing or
damaged, call the Customer Service toll
free Help Line.

Call us and we will gladly ship

the part you need.

PARTS LIST

B

• To order non-warranty replacement parts or
accessories please visit us on the web at
www.charbroil. com or call

1-800-241-7548 and one of our friendly and
knowledgeable agents will be glad to assist you.

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1

FIRST, GET A HELPER! This unit is heavy and requires a second person for lifting and moving. NEXT, pick a suitable

location to work. Open the carton and slit the corners so that the carton lays flat. This will give you a protective work surface
during assembly.

TO BEGIN ASSEMBLY, build two leg assemblies by sliding the long leg sections into the short leg sections.

Short leg section

2

Long leg section

Attach leg braces to the outside of one leg assembly using #10-24x1-3/4” screws and #10-24 flange nuts. Make sure
slotted (oval) hole is toward bottom of leg. DO NOT FULLY TIGHTEN screws until Step 6 is complete.

Leg brace

Leg brace

Do not fully tighten screws
until Step 6 is complete.

Slotted
hole

3

Lay the leg assembly on its side with legs braces pointing upward. Insert the wood rack hooks into leg holes and swing rack
upward, parallel to leg braces.

Wood rack

4

With the aid of a helper, place leg holes of remaining leg assembly over wood rack hooks and rotate leg assembly until it
meets the leg braces. Make sure both short legs are at one end of the rack and both long legs at the other end. Attach to leg
braces using #10-24x1-3/4” screws and #10-24 flange nuts. DO NOT FULLY TIGHTEN screws until Step 8 is complete.

Do not fully tighten screws
until Step 6 is complete.

Short leg

Long leg

Short leg

Long leg

5

Insert a cotter pin into the hole at one end of the axle and bend the ends of the pin back so that it cannot be removed. Slide
a wheel onto the axle. Slide the axle through the holes at the ends of the short legs. Slide remaining wheel onto axle and
secure with remaining cotter pin.

Cotter pin

Axle

6

Cotter pin

NOTE: Smoker chamber door not pictured

for clarity.

Stand the leg assembly on end, wheels
down. Stand the smoker chamber on its
solid end, open end up. Place leg assembly
against chamber, aligning holes in legs with
holes in chamber. Attach legs to chamber
using four 1/4-20x2” screws and 1/4-20
flange nuts. Insert screws from outside,
flange nuts inside chamber.

FULLY TIGHTEN ALL
SCREWS AND NUTS AT
THIS TIME.

Wheels down

Open end up

Smoker chamber