Tools needed for
assembly:
Adjustable Wrench
Screwdriver
07201396
04201101
Smoker, BBQ and Grill
WARNING
CALIFORNIA PROPOSITION 65
1. This product is produced with or contains
chemicals known to the State of California to
cause cancer, birth defects, or other reproductive
harm.
2. This product contains chemicals, including lead
and lead compounds, known to the State of
California to cause cancer, birth defects or other
reproductive harm.
Wash your hands after handling this product.
WARNING
All surfaces can be hot during use. Use protection
as required to prevent burning.
Do not use this unit on or near combustible surfaces
or structures such as wood decks, dry leaves or
grass, vinyl or wood siding, etc.
SEE OWNERS MANUAL FOR IMPORTANT SAFETY
INFORMATION.
WARNING
CARBON MONOXIDE HAZARD
Burning charcoal inside can kill you. It gives off
carbon monoxide, which has no odor. NEVER burn
charcoal inside homes, vehicles or tents.
NEVER LEAVE FIRE UNATTENDED!
Do not allow small children near flame. Hot embers
can fly out in breezy conditions. Adequate fire
extinguishing material should be readily available.
CAUTION
Some parts may contain sharp edges. Wear
protective gloves if necessary.
Read and follow all safety statements, warnings,
assembly instructions and use & care directions
before attempting to assemble and cook.
CAUTION
THIS UNIT IS HEAVY!
DO NOT assemble without a helper.
To insure your satisfaction and for follow-up service, register your grill online at www.grillregistration.com
P/N 42804400 (11-07-07)
If you have questions or need assistance during assembly, please call .
1-800-241-7548
STOP!
Key# Pa rt Num ber Descriptio n Qua ntity
O 29101264 HANDLE , BARREL SPRING 1
P 29001820 LE G B RACE 2
Q 41540001 W HEEL 2
R 41560000 AXLE 1
S 29101508 LE G W / END CAP S 2
T 29001822 LE G F/ WHEELS 2
U 29001823 LEG SUPP ORT TUBE 2
V 55710415 HINGE ASSEM BLY, F/ SMOKE CHAMB ER 2
W 44830150 HOLDER, G REAS E CAN 1
X 55710208 LOGO P LATE KIT, MID SIZE 1
… 42030495 HARDW ARE PA CK 1
… 42804400 AS SEMBLY INSTRUCTION 1
… 40053118 OUTER CA RTON 1
Key# Part Numbe r Description Quantity
A 29101500 SMOKE CHAMBER 1
B 29101501 TOP LID, F/ SMOKE CHAMBER 1
C 29001817 COOKING GRATE 2
D 40009913 FIRE GRATES 3
E 29101502 SMOKE STACK 1
F 29101266 TEMPERATURE GAUGE W/ W ING SCREW 1
G 29101503 HANDLE 2
H 29101504 SIDE S HELF 1
I 29001818 SHELF SUPPORT, F/ SIDE SHELF 1
J 29101506 FIREBOX CHAMBER 1
K 55710412 DOOR KIT, F/ FIREBOX CHAMBER 1
L 55710209
Missing a part?
No need to go back to the store!
Call Grill Service Center for Help and Parts
• If you need assistance with your product or warranty
parts call 1-800-241-7548. Hours of Service
Center Operation are 8:00 A.M. To 6:00 P.M. EST
Monday - Friday.
The store where you made your purchase
does not stock parts for this item. If you
need parts, whether they are missing or
damaged, call the Customer Service toll
free Help Line.
Call us and we will gladly ship
the part you need.
HINGE KIT, F/ FIREBOX DOOR 2
M 55710414 DAMPER KIT, F/ FIREBOX 1
N 29101265 SUPPORT, BARREL SPRING HANDLE 1
K
• To order non-warranty replacement parts or
accessories please visit us on the web at
www.charbroil. com or call
1-800-241-7548 and one of our friendly and
knowledgeable agents will be glad to assist you.
PARTS LIST
F
B
E
X
L
J
M
N
O
2
P
S
C
D
V
G
U
P
R
T
A
I
W
Q
H
1
• Attach leg supports to smoker chamber
using two 1/4-20x1-3/4” screws and two
1/4-20 flange nuts on each side.
Finger tighten screws and nuts until after
next step.
Smoker
Chamber
Leg
Supports
Nut
Screw
2
• Lay unit on smoker chamber.
• Insert legs into leg supports making sure
holes align and the legs with caps are at
the chamber side opening.
• Attach leg brace on each side using four
1/4-20x1-3/4” screws and four 1/4-20
flange nuts per brace.
Finger tighten all screws and nuts in this
step until all are in place. Once all in
place, then fully tighten all screws and
nuts. Go back and fully tighten screws
and nuts in step 1.
Leg
Brace
Legs
with
Caps
Nut
Leg
Brace
Screw
Leg
Supports
3
3
• Slide axle into holes at ends of legs (legs
without end caps).
• Attach wheels onto axle rod using hitch
pins. Hitch pins insert through hole in axle
as shown in box A.
Check to be sure that all screws and nuts
used so far are fully tightened.
Hitch Pin
Wheel
Wheel
Hitch Pin
Axle
Legs with
holes
A
Axle
Hitch Pin
4
• Place the firebox onto the smoker chamber
and align the large openings.
• Insert eight 1/4-20x1/2” screws through the
smoker chamber, into the firebox. Secure
with eight 1/4-20 flange nuts.
Fully tighten all screws and nuts.
Firebox
Nut
Smoker
Chamber
Screw
4