Charbroil 07101392 Owner's Manual
Product Manual
Model 07101392
FOR OUTDOOR USE ONLY
CAUTION
Read and follow all safety statements, assembly
instructions, and use and care directions before
attempting to assemble and cook.
INSTALLER/ASSEMBLER:
Leave this manual with consumer.
CONSUMER:
Keep this manual for future reference.
If you have questions or need assistance during assembly, please call .
To insure your satisfaction and for follow-up service, register your Outdoor Kitchen online at
www.grillregistration.com
07101392
WARNING
Failure to follow all manufacturer’s instructions could
result in serious personal injury and/or property
damage.
CAUTION
Some parts may contain sharp edges – especially as
noted in the manual! Wear protective gloves if
necessary.
CAUTION
THIS UNIT IS HEAVY!
DO NOT assemble without a helper.
1-800-241-7548
07101392 • 42804265 • 01-28-08
DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lids and doors.
4. If odor continues, keep away from the appliance
and immediately call your fire department.
Failure to follow these instructions could result in
fire or explosion, which could cause property
damage, personal injury or death.
DANGER
1. Never operate this appliance unattended.
2. Never operate this appliance within 10ft (3m) of
any structure, combustible material or other gas
cylinder.
3. Never operate this appliance within 25 ft (7.5 m)
of any flammable liquid.
4. If a fire should occur, keep away from the
appliance and immediately call your fire
department. Do not attempt to extinguish an oil
or grease fire with water.
Failure to follow these instructions could result in
fire, explosion or burn hazard, which could cause
property damage, personal injury or death.
Installation Safety Precautions
• Use your Outdoor Kitchen, as purchased, only with LP
(propane) gas and the regulator/valve assembly supplied.
• Your Outdoor Kitchen installation must conform with local
codes, or in their absence of local codes, with either the
National Fuel Gas Code, ANSI Z223.1/ 4, Natural Gas
and Propane Installation Code, CSA B149.1, and Propane
Storage and Handling, CSA B149.2, Canadian Electrical Code,
CSA C22.1 or the Standard for Recreational Vehicles, ANSI
A 119.2/NFPA 1192, and CSA Z240 RV Series, Recreational
Vehicle Code, as applicable.
• Your Outdoor Kitchen is not for use in or on recreational
vehicles and/or boats.
• This Outdoor Kitchen is safety certified for use in the United
States and/or Canada only. Do not modify for use in any other
location. Modification will result in a safety hazard.
Safety Symbols
The symbols and boxes shown below explain what each heading
means. Read and follow all of the messages found throughout
the manual.
NFPA 5
DANGER
DANGER: Indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
WARNING
WARNING: Indicates an potentially hazardous situation
which, if not avoided, could result in death or serious
injury.
2 • 07101392
WARNING
CAUTION
CAUTION: Indicates a potentially hazardous situation or
unsafe practice which, if not avoided, may result in minor
or moderate injury.
CAUTION
For residential use only. Do not use for commercial
cooking.
TABLE OF CONTENTS
For Your Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Grill Service Center. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Installation Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safety Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Product Record Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Use and Care. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Parts List/ Parts Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-16
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-18
Limited Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Call Grill Service Center for Help and Parts
• If you need assistance with your product or warranty parts call
1-800-241-7548. Hours of Service Center Operation are
8:00 A.M. To 6:00 P.M. EST Monday - Friday.
To insure your satisfaction
and for follow-up service,
register your
Outdoor Kitchen
online at:
www.grillregistration.com
WARNING
Do not attempt to repair or alter the
hose/valve/regulator for any “assumed” defect. Any
modification to this assembly will void your warranty
and create the risk of a gas leak and fire. Use only
authorized replacement parts supplied by
manufacturer.
• To order non-warranty replacement parts or accessories
please visit us on the web at www.charbroil.com or call
1-800-241-7548 and one of our friendly and knowledgeable
agents will be glad to assist you.
IMPORTANT: Fill out the product record information below.
Model Number
Serial Number
See rating label on grill for serial number.
Date Purchased
Tools Required for Assembly:
WARNING
WARNING: NEVER USE THIS APPLIANCE AS A TURKEY
FRYER! Use as a turkey fryer may result in a hazardous
situation causing property damage, personal injury, or loss of
life.
CAUTION
• Never use a cooking pot or vessel larger than 12
quarts or 12.5” in diameter.
• Read and follow the instructions included with any
cooking accessory before using with this
appliance.
• Do not use this appliance without the top cooking
grates installed.
• Do not use this appliance with the top covers
closed.
#2 Phillips or Standard Flat blade Screwdriver (Not Provided)
Time Required for Assembly:
30 to 45 minutes
07101392 • 3
USE AND CARE
DANGER
• NEVER store a spare LP cylinder under or near the
appliance or in an enclosed area.
• Never fill a cylinder beyond 80% full.
• A disconnected LP cylinder in
storage or being transported
must have a safety cap installed (as shown).
Do not store an LP cylinder in enclosed spaces
such as a carport, garage, porch, covered
patio or other building. Never leave an LP cylinder
inside a vehicle which may become overheated
by the sun.
• Do not store an LP cylinder in an area where children play.
LP Cylinder Valve
Retainer Strap
Safety
Cap
• An over filled or improperly stored cylinder is a hazard
due to possible gas release from the safety relief valve.
This could cause an intense fire with risk of property
damage, serious injury or death.
• If you see, smell or hear gas escaping, immediately get
away from the LP cylinder/appliance and call your fire
department.
• Keep spare LP tanks at a minimum distance of 24”
(inches) away from appliance at all times.
24”
LP Cylinder Removal, Transport and Storage
• Turn OFF control knob and LP cylinder valve. Turn coupling nut
counterclockwise by hand only - do not use tools to
disconnect. Install safety cap onto LP cylinder valve. Always
use cap and strap supplied with valve. Failure to use safety
cap as directed may result in serious personal injury
and/or property damage.
LP (Liquefied Petroleum Gas)
• LP gas is nontoxic, odorless and colorless when produced. For
Your Safety, LP gas has been given an odor (similar to rotten
cabbage) so that it can be smelled.
• LP gas is highly flammable and may ignite unexpectedly when
mixed with air.
LP Cylinder
• The LP cylinder used with your appliance must meet the
following requirements:
• Use LP cylinders only with these required measurements: 12"
(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.)
capacity maximum.
• LP cylinders must be constructed and marked in accordance
with specifications for LP cylinders of the U.S. Department of
Transportation (DOT) or the National Standard of Canada,
CAN/CSA-339, Cylinders, Spheres and Tubes for
Transportation of Dangerous Goods; and commission, as
applicable. See LP cylinder collar for marking.
• LP cylinder valve must have:
• Type 1 outlet compatible with
regulator or Oil-Less Turkey Fryer.
• Safety relief valve.
• UL listed Overfill Protection
Device (OPD). This OPD safety
feature is identified by a unique triangular hand wheel. Use
only LP cylinders equipped with this type of valve.
• LP cylinder must be arranged for vapor withdrawal and include
collar to protect LP cylinder valve. Always keep LP cylinders in
upright position during use, transit or storage.
OPD Hand Wheel
LP Cylinder Filling
• Use only licensed and experienced dealers.
• LP dealer must purge new cylinder before filling.
• Dealer should NEVER fill LP cylinder more than 80% of LP
cylinder volume. Volume of propane in cylinder will vary by
temperature.
• A frosty regulator indicates gas overfill. Immediately close LP
cylinder valve and call local LP gas dealer for assistance.
• Do not release liquid propane (LP) gas into the atmosphere.
This is a hazardous practice.
• To remove gas from LP cylinder, contact an LP dealer or call a
local fire department for assistance. Check the telephone
directory under “Gas Companies” for nearest certified LP
dealers.
4 • 07101392
LP Cylinder Exchange
Connecting Regulator to the LP Cylinder
• Many retailers that sell Gas Smokers offer you the option of
replacing your empty LP cylinder through an exchange service.
Use only those reputable exchange companies that inspect,
precision fill, test and certify their cylinders. Exchange your
cylinder only for an OPD safety feature-equipped cylinder
as described in the "LP Cylinder" section of this manual.
• Always keep new and exchanged LP cylinders in upright
position during use, transit or storage.
• Leak test new and exchanged LP cylinders BEFORE
connecting to grill.
LP Cylinder Leak Test
For your safety
• Leak test must be repeated each time LP cylinder is exchanged
or refilled.
• Do not smoke during leak test.
• Do not use an open flame to check for gas leaks.
• Appliance must be leak tested outdoors in a well-ventilated
area, away from ignition sources such as gas fired or electrical
appliances. During leak test, keep appliance away from open
flames or sparks.
• Use a clean paintbrush and a 50/50 mild soap and water
solution.
in figure below.
• Do not use household cleaning agents. Damage to gas train
components can result.
Brush soapy solution onto areas indicated by arrows
1. LP cylinder must be properly secured onto . (Refer to
appliance
assembly section.)
2. Turn all control knobs to the OFF position.
3. Turn LP cylinder OFF by turning hand-wheel clockwise to a
full stop.
4. Remove the protective cap from LP cylinder valve. Always use
cap and strap supplied with valve.
c
k
w
o
i
l
s
e
Strap and Cap
OPD Hand Wheel
Type 1 outlet with
thread on outside
Safety Relief Valve
C
f
f
O
Do not use a POL transport plug
(plastic part with external threads)!
It will defeat the safety feature of
the valve.
WARNING
If “growing” bubbles appear do not use or move the LP
cylinder. Contact an LP gas supplier or your fire
department!
5. Hold regulator and insert nipple into LP
cylinder valve. Hand-tighten the
coupling nut, holding regulator in a
straight line with LP cylinder valve so
as not to cross-thread the connection.
Nipple has to be centered
into the LP cylinder valve.
07101392 • 5
Leak Testing Valves, Hose and Regulator
1. Turn control knob to OFF.
Straight
Hold coupling nut and regulator
as shown for proper connection
to LP cylinder valve.
6. Turn the coupling nut clockwise and tighten to a full stop. The
regulator will seal on the back-check feature in the LP cylinder
valve, resulting in some resistance. An additional one-half to
three-quarters turn is required to complete the
connection. Tighten by hand only – do not use tools.
NOTE:
If you cannot complete the connection, disconnect regulator and
repeat steps 5 and 6. If you are still unable to complete the
connection, do not use this regulator!
2. Be sure regulator is tightly connected to LP cylinder.
3. Completely open LP cylinder valve by turning hand wheel
counterclockwise. If you hear a rushing sound, turn gas off
immediately. There is a major leak at the connection. Correct
before proceeding.
4. Brush soapy solution onto areas circled below.
DANGER
• Do not insert any tool or foreign object into the valve
outlet or safety relief valve. You may damage the valve
and cause a leak. Leaking propane may result in
explosion, fire, severe personal injury, or death.
WARNING
• This appliance is not intended to be installed in or on a
boat.
This appliance
• is not intended to be installed in or on an
RV.
• Never attempt to attach this to the selfcontained LP gas system of a camper trailer or motor
home.
• Do not use until leak-tested.
• If a leak is detected at any time, STOP and call the fire
department.
• If you cannot stop a gas leak, immediately close LP
cylinder valve and call LP gas supplier or your fire
department!
appliance
appliance
Rear of unit shown
5. If “growing” bubbles appear, there is a leak. Close LP
cylinder valve immediately and retighten connections. If leaks
cannot be stopped do not try to repair. Call for replacement
parts. Order new parts by giving the serial, model number and
name and part number of items needed (see parts list) to the
Grill Service Center at 1-800-241-7548.
6. Always close LP cylinder valve after performing leak test by
turning hand wheel clockwise.
CAUTION
CAUTION: DO NOT operate the Outdoor Stove and
Kitchen with the top covers closed. To do so will result in
product damage.
6 • 07101392
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