Tools needed for assembly: Pliers & Adjustable Wrench
THIS UNIT IS HEAVY. DO NOT assemble without helper.
Some parts may contain sharp edges - especially as
noted in manual. Wear protective gloves if necessary.
Read and follow all safety statements, warnings,
assembly instructions and use & care directions before
attempting to assemble and cook.
42804133 (09-07-05)
CARBON MONOXIDE HAZARD
Burning charcoal inside can kill you.
It gives off carbon monoxide, which has no odor.
NEVER burn charcoal inside homes,
vehicles or tents.
06201205
STOP!
Missing a part?
No need to go back to the store!
The store where you made your purchase
does not stock parts for this item. If you
need parts, whether they are missing or
damaged, call the Customer Service toll
free Help Line.
Call us and we will gladly ship
the part you need
FREE OF CHARGE.
PARTS LIST
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ITEMDESCRIPTION
55710081SMOKE CHAMBER KIT
55710082FIREBOX KIT
55710083BUTTERFLY DAMPER KIT
55710084BARN DOOR LATCH KIT
55710085HANDLE KIT
55710086SMOKESTACK KIT
55710087SHORT LEG KIT
55710088LONG LEG KIT
55710089WHEEL KIT
55710090AXLE KIT
55710091ASH CATCHER KIT
To insure your satisfaction and for follow-up service,
ITEMDESCRIPTION
42804133ASSEMBLY INSTRUCTIONS
29000993LIFTING HANDLE
29001005FRONT SHELF
12503000TEMPERATURE GAUGE
42030270HARDWARE BAG
40002811WIRE FIRE GRATE
29000995
29000994LARGE PORCELAIN COOKING GRATE
SMALL PORCELAIN COOKING GRATE
(FIREBOX)
(SMOKE CHAMBER)
register your product online at:
www.grillregistration.com
Open the top of the carton and cut the ends so that the carton will lay open. Remove the carton packing material and
the parts from inside the firebox and smoke chamber. After unpacking the unit, make sure you have all parts. If
1
anything is missing or damaged, contact our customer service hot line at. Discard all packing material
in a safe manner. Save this assembly instruction for future reference.
WITH CAUTION.
Turn the smoke chamber on end so that the heat passage
opening is facing up. Match the heat passage opening on
2
the firebox with the opening on the smoke chamber. Secure
the two sections together using eighthex-head
bolts,flat washers andhex nuts.
3/8”3/8-16
3/8-16x1”
3/8-16x1” hex-head bolt
Firebox
1-800-232-3398
THIS UNIT IS EXTREMELY HEAVY. MOVE
3/8-16x1”
hex-head bolt
Qty. 8
3/8”
flat washer
Qty. 8
3/8-16
hex nut
Qty. 8
3/8” flat washer
3/8-16 hex nut
Smoke chamber
Attach ash collector guide to bottom of firebox using sixmachine screws andflange nuts. Screws should be
on inside of firebox, flange nuts on outside.
3
#10-24x1/2”
machine screw
Front
of
firebox
Make sure open side of ash collector guide faces front of firebox.
#10-24x1/2”#10-24
#10-24 flange nut
Ash collector guide
#10-24x1/2”
machine screw
Qty. 6
#10-24
flange nut
Qty. 6
With unit still in position from previous steps, insert long legs over
leg sockets closest to the floor. Secure each leg to socket using a
4
just enough to keep legs from sliding off of sockets.
3/8-16x3/4”
hex-head bolt
Qty. 2
hex-head bolt.3/8-16x3/4”Do not fully tighten. Tighten bolts
Leg socket
3/8-16x3/4”
hex-head bolt
Long leg
Attach short legs to remaining leg sockets near
firebox usinghex-head bolts.3/8-16x3/4”
5
not fully tighten. Tighten bolt just enough
to keep leg from sliding off of socket .
3/8-16x3/4”
hex-head bolt
Qty. 2
NOTE: Axle bushing should
be to the outside.
ss
3/8-16x3/4”
hex-head bolt
s
Short leg
Do
Insert athrough the hole at one end of the axle. Slide aflat washer onto the axle, then a wheel, then another
7/16”7/16”
6
washer, wheel, anotherflat washer and finally the.
hitch pin7/16”
flat washer. Slide the axle through the bushings on the bottom of the short legs. At the end of the axle add aflat
7/16”hitch pin
7/16” flat washer
Qty. 4
7/16” flat washer
Hitch pin
Qty. 2
Hitch pin
7/16” flat
washer
Axle bushing
Axle
Wheel
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