Charbroil 04301107 Owner's Manual

LUCKENBACH

TM

MODEL 04301107

Assembly Instructions

Rev. 08-07-03

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CAUTION ! This unit is heavy.

CARBON MONOXIDE HAZARD

Burning charcoal inside can kill you.

It gives off carbon monoxide, which

has no odor.

NEVER burn charcoal inside homes,

vehicles or tents.

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Tools needed: 2 adjustable wrenches,

a flat screwdriver and hammer.

DO NOT assemble without a helper.

CAUTION!

Read and follow all Safety

! !

Statements, Warnings,

Assembly Instructions and

Use & Care directions before

attempting to assemble and cook.

CAUTION!

Some parts may contain

sharp edges. Wear

protective gloves as

necessary.

GET A HELPER ! This unit is heavy and may require a second
person for lifting and moving.

Pick a suitable location to work. Open the carton and slit the
corners to open like the illustration at the right. This will give you a
protective work surface upon which to start the assembly of your
new smoker.

Hardware parts list and descriptions are listed on next to last page.

For steps 1 through 8, do not tighten bolts until all parts are assembled and attached to smoke chamber.

STEP 1. Build two leg assemblies. Do this by sliding a

long leg (55700230) and short leg (55700229) together
as shown.

LONG LEG

SHORT LEG

STEP 3. Place the wood rack hooks into the holes
provided in each end of leg assembly as shown. Now
swing wood rack (46030090) up so it is perpendicular to
the floor.

STEP 2. Attach 1 leg brace (55700228) to the outside
of each end of one leg assembly using 10-24 x 1 3/4”
screws and 10-24 flange nuts.

LEG BRACE

STEP 4. Now with the aid of a helper, take the second leg
assembly, making sure that the two short legs on each
assembly are on the same end, and hook the wood rack
holes on the legs onto the wood rack hooks.

Swing the leg
assembly over
so that it is
parallel to the
opposite leg
assembly.

STEP 5. Attach the loose end of the leg brace to the
corresponding leg. Turn the leg frame assembly upside
down in preparation for axle and wheel attachment.

STEP 7. Turn the leg frame assembly on end
with the wheels on the floor to attach the
smoker chamber (55700446). Slide the smoker
chamber up against the frame aligning the four
holes in the legs with the four holes in the
bottom of the body. The smoker chamber
should be standing up on the solid end cap.

STEP 6. Insert a cotter pin through the hole in one end
of the axle and bend it so it won’t back out. Slide one
wheel (55700227) onto axle. Slide the axle (55700442)
through the holes in both of the short legs. Slide on the
other wheel and insert the remaining Cotter Pin through
the hole in the axle. Bend the cotter pin so it won’t back
out.

Axle

Cotter Pin

STEP 8. Bolt chamber to leg assembly

using 4 1/4-20 x 2 1/4” bolts and 4 1/4-20
flange nuts.

TIGHTEN ALL BOLTS AT THIS TIME.