STRUCTURE AND CHASSIS FUNCTION DESCRIPTION................................... 17
SERVICE DATA ................................................................................................... 17
REPLACEMENT OF PARTS.................................................................................. 55
APPENDIX CIRCUIT DIAGRAMS
SERVICE MANUAL
INSTRUCTIONS FOR SERVICE SAFETY AND MAINTENANCE
ADJUSTMENTS
WARNING: BEFORE SERVICING THIS CHASSIS, READ THE “X-RAY
RADIATION PRECAUTION”, “SAFETY PRECAUTION”AND “PRODUCT
SAFETY NOTICE”INSTRUCTION BELOW.
X-RAY RADIATION PRECAUTION
The EHT must be checked every time the TV is serviced to ensure that the CRT does not emit
1.
X-ray radiation as result of excessive EHT voltage. The maximum EHT voltage permissible in
any operating circumstances must not exceed the rated value. When checking the EHT, use
the High Voltage Check procedure in this manual using an accurate EHT voltmeter.
2. The only source of X-RAY radiation in this TV is the CRT. The TV minimizes X-RAY radiation,
which ensures safety during normal operation. To prevent X-ray radiation, the replacement
CRT must be
3. Some components used in this TV have safety related characteristics preventing the CRT from
emitting X-ray radiation. For continued safety, replacement component should be made after
referring the PRODUCT SAFETY NOTICE below.
4. Service and adjustment of the TV may result in changes in the nominal EHT voltage of the
CRT anode. So ensure that the maximum EHT voltage does not exceed the rated value after
service and adjustment.
identical to the original fitted as specified in the parts list.
SAFETY PRECAUTION
WARNING: REFER SERVICING TO QUALIFIED SERVICE PERSONNEL ONLY.
1. The TV has a nominal working EHT voltage. Extreme caution should be exercised when
working on the TV with the back removed.
1.1 Do not attempt to service this TV if you are not conversant with the preca utions and procedures
for working on high voltage equipment.
1.2 When handling or working on the CRT, always discharge the anode to the TV chassis before
removing the anode cap in case of electric shock.
1.3 The CRT, if broken, will violently expel glass fragments. Use shatterproof goggles and take
extreme care while handling.
1.4 Do not hold the CRT by the neck as this is a very dangerous practice.
2. It is essential that to maintain the safety of the customer all power cord forms be replaced
exactly as supplied from factory.
3. Voltage exists between the hot and cold ground when the TV is in operation. Install a suitable
isolating transformer of beyond rated overall power when servicing or connecting any test
equipment for the sake of safety.
4. When replacing ICs, use specific tools or a static-proof electric iron with small power (below
35W).
5. Do not use a magnetized screwdriver when tightening or loosing the deflection yoke assembly
to avoid electronic gun magnetized and decrement in convergence of the CRT.
1
SERVICE MANUAL
6. When remounting the TV chassis, ensure that all guard devices, such as nonmetal control
buttons, switch, insulating sleeve, shielding cover, isolating resistors and capacitors, are
installed on the original place.
7. Replace blown fuses within the TV with the fuse specified in the parts list.
8. When replacing wires or components to terminals or tags, wind the leads around the terminal
before soldering. When replacing safety components identified by the international hazard
symbols on the circuit diagram and parts list, it must be the company-approved type and must
be mounted as the original.
9. Keep wires away from high temperature components.
PRODUCT SAFETY NOTICE
CAUTION: FOR YOUR PROTECTION, THE FOLLOWING PRODUCT SAFETY NOTICE
SHOULD BE READ CAREFULLY BEFORE OPERATING AND SERVICING THIS TV SET.
1. Many electrical and mechanical components in this chassis have special safety-related
characteristics. These characteristics are often passed unnoticed by a visual inspection and
the X-ray radiation protection afforded by them cannot necessarily be obtained by using
replacements rated at higher voltages or wattage, etc. Components which have these special
safety characteristics in this manual and its supplements are identified by the international
hazard symbols on the circuit diagram and parts list. Before replacing any of th ese componen ts
read the parts list in this manual carefully. Substitute replacement components which do not
have the same safety characteristics as specified in the parts list may create X-ray radiation.
2. Do not slap or beat the cabinet or CRT, since this may result in fire or explosion.
3. Never allow the TV sharing a plug or socket with other large-power equipment. Doing so may
result in too large load, causing fire.
4. Do not allow anything to rest on or roll over the power cord. Protect the power cord from being
walked on, modified, cut or pinched, particularly at plugs.
5. Do not place any objects, especially heavy objects and lightings, on top of the TV set. Do not
install the TV near any heat sources such as radiators, heat registers, stove, or other
apparatus that produce heat.
6. Service personnel should observe the SAFETY INSTRUCTIONS in this manual during use and
servicing of this TV set. Otherwise, the resulted damage is not protected by the manufacturer.
SAFETY SYMBOL DESCRIPTION
The lightning symbol in the triangle tells you that the voltage inside this product
may be strong enough to cause an electric shock. Extreme caution should be
exercised when working on the TV with the back removed.
This is an international hazard symbol, telling you that the components identified
by the symbol have special safety-related characteristics.
FDA This symbol tells you that the critical components identified by the FDA marking
have special safety-related characteristics.
UL
This symbol tells you that the critical components identified by the UL marking
2
SERVICE MANUAL
have special safety-related characteristics.
C UL
VDE
This symbol tells you that the critical components identified by the C-UL marking
have been evaluated to the UL and C-UL standards and have special
safety-related characteristics.
This symbol tells you that the critical components identified by the VDE marking
have special safety-related characteristics.
MAINTENANCE
1. Place the TV set on a sta ble stand or base that is of adequate size and strength to prevent it
from being accidentally tipped over, pushed off, or pulled off. Do not place the set near or
over a radiator or heat register, or where it is exposed to direct sunlight.
2. Do not install the TV set in a place exposed to rain, water, excessive dust, mechanical
vibrations or impacts.
3. Allow enough space (at least 10cm) between the TV and wall or enclosures for proper
ventilation.
4. Slots and openings in the cabinet should never be blocked by clothes or other objects.
5. Please power off the TV set and disconnect it from the wall immediately if any abnormal
condition are met, such as bad smell, belching smoke, sparkling, abnormal sound, no
picture/sound/raster. Hold the plug firmly when disconnecting the power cord.
6. Unplug the TV set from the wall outlet before cleaning or polishing it. Use a dry soft cloth for
cleaning the exterior of the TV set or CRT screen. Do not use liquid cleaners or aerosol
cleaners.
3
SERVICE MANUAL
ADJUSTMENTS
SET-UP ADJUSTMENTS
The following adjustments should be made when a complete realignment is required or a new
picture tube is installed.
Perform the adjustments in the following order:
1. Color purity
2. Convergence
3. White balance
Notes:
① The purity/convergence magnet assembly and rubber wedges need mechanical
positioning. Refer to Fig1, 2.
② For some picture tubes, purity/ convergence adjustments are not required.
1. Color Purity Adjustment
Preparation:
Before starting this adjustment, adjust the vertical sync, horizontal sync, vertical amplitude and
focus.
1.1 Face the TV set north or south.
1.2 Connect the power plug into the wall outlet and turn on the main power switch of the TV set.
1.3 Operate the TV for at least 15 minutes.
1.4 Degauss the TV set using a specific degaussing coil.
1.5 Set the brightness and contrast to maximum.
1.6 Counter clockwise rotate the R /B low brightness potentiometers to the end and rotate the
green low brightness potentiometer to center.
1.7 Receive green raster pattern signals.
1.8 Loosen the clamp screw holding the deflection yoke assembly and slide it forward or backward
to display a vertical green zone on the screen. Rotate and spread the tabs of the purity magnet
around the neck of the CRT until the green zone is located vertically at t he center of the screen.
1.9 Slowly move the deflection yoke assembly forward or backward until a uniform green screen is
obtained.
1.10 Tighten the clamp screw of the assembly temporarily. Check purity of the red raster and blue
raster until purities of the three rasters meet the requirement.
2. Convergence Adjustment
Preparation:
Before attempting any convergence adjustment, the TV should be operated for at least 15
minutes.
2.1 Center convergence adjustment
2.1.1 Receive dot pattern.
2.1.2 Adjust the brightness/contrast controls to obtain a sharp picture.
4
SERVICE MANUAL
2.1.3 Adjust two tabs of the 4-pole magnet to change the angle between them and red and blue
vertical lines are superimposed each other on the center of the screen.
Fig. 1
Yok
2.1.4 Turn both tabs at the same time keeping the angle constant to superimpose red and blue
horizontal on the center of the screen.
2.1.5 Adjust two tabs of the 6-pole magnet to superimpose red/blue line and green line.
2.1.6 Remember red and blue movement. Repeat steps 2.1.3~2.1.5 until optimal convergence is
obtained.
2.2 Circumference convergence adjustment
2.2.1 Loosen the clamp screw holding the deflection yoke assembly and allow it tilting.
2.2.2 Temporarily put the first wedge between the picture tube and deflection yoke assembly.
Move front of the deflection yoke up or down to obtain better convergence in circumference.
Push the mounted wedge in to fix the yoke temporarily.
2.2.3 Put the second wedge into bottom.
2.2.4 Move front of the deflection yoke to the left or right to obtain better convergence in
circumference.
2.2.5 Fix the deflection yoke position and put the third wedge in either upper space. Fasten the
deflection yoke assembly on the picture tube.
2.2.6 Detach the temporarily mounted wedge and put it in either upper space. Fasten the
deflection yoke assembly on the picture tube.
2.2.7 After fastening the three wedges, recheck overall convergence and ensure to get optimal
convergence. Tighten the lamp screw holding the deflection yoke assembly.
3. White Balance Adjustment
Generally, white balance adjustment is made with professional equipment. It’s not practical to
get good white balance only through manual adjustment. For TVs with I
2
C bus control, change
5
the bus data to adjust white balance.
SERVICE MANUAL
Fig. 2
4-pole Magnet Movement 6-pole Magnet Movement
Center Convergence by Convergence Magnets
Incline the Yoke Up (or Down) Incline the Yoke Right (or Left)
Circumference Convergence by DEF Yoke
Fig.3
6
SERVICE MANUAL
CIRCUIT ADJUSTMENTS
Preparation:
Circuit adjustments should be made only after completion of set-up adjustments.
Circuit adjustments can be performed using the adjustable components inside the TV set. For TVs
2
C bus control, first change the bus data.
with I
1. Degaussing
A degaussing coil is built inside the TV set. Each time the TV is powered on, the degaussing
coil will automatically degauss the TV. If the TV is magnetized by external strong magnetic field,
causing color spot on the screen, use a specific degausser to demagnetize the TV in the
following ways. Otherwise, color distortion will be shown on the screen.
1.1 Power on the TV set and operate it for at least 15 minutes.
1.2 Receive red full-field pattern.
1.3 Power on the specific degausser and face it to the TV screen.
1.4 Turn on the degausser. Slowly move it around the screen and slowly take it away from the TV.
1.5 Repeat the above steps until the TV is degaussed completely.
2. Confirmation and Adjustment for Voltage
Caution: +B voltage has close relation to high voltage. To prevent X-ray radiation, set +B
voltage to the rated value.
2.1 Power on the TV and receive Philips test pattern.
2.2 Check the resistors and coils for being burned. (If the fuse is burned out, do not power on the
TV again until the cause is found out.)
2.3 Measure voltages of test points with the digital voltmeter. Measure the CRT high voltage with
the high-voltage testing equipment and heater voltage with the high-frequency effective
voltmeter. The rated values are shown as table 1
Table 1
Test Point Voltage (V)
One Pin of L807
Positive of C834
Positive of C837
Positive of C832
One Pin of L806
Positive of C839
Positive of VD822
Positive of C429
Positive of C436A
145V±1.5V
12V±1V
12V±1V
16V±1V
16V±1.5V
3.3±0.3V
3.9±0.3V
195V±5V
48V±3V
(Continued)
7
SERVICE MANUAL
Positive of C434
Positive of C840
One Pin of 326
Positive of C424
Heater 6.3V±0.3Vrms
CRT anode voltages
3. High Voltage Inspection
Caution: No high voltage adjustment components inside the chassis. Please perform
high voltage inspection in the following ways.
3.1 Connect a precise static high voltmeter to the second anode (inside the high voltage cap) of the
CRT.
3.2 Plug in the supply socket (220V ~, 50Hz) and turn on the TV. Set the brightness and contrast to
minimum (0μA).
3.3 The high voltage reading should be less than the limited EHT voltage.
3.4 Change the brightness from minimum to maximum, and ensure high voltage not beyond the
limitation in any case.
Nominal EHT voltage Limited EHT voltage Remarks
29KV±1.5KV 33KV for 29" CRT
31.0KV±1.5KV 35KV for 34" CRT
Note: The data sheet may differ dependent on different CRTs.
4. Focus Adjustment
Caution: Dangerously high voltages are present inside the TV. Extreme caution should
be exercised when working on the TV with the back removed.
4.1 After removing the back cover, look for the FBT on the main PCB. There should be a FCB on
the FBT.
4.2 Power on the TV and preheat it for 15 min.
4.3 Receive a normal TV signal. Rotate knob of the FCB until you get a sharp picture.
13.5V±1V
8V±0.5V
12V±1V
5V±0.5V
29KV±1.5KV (For 29” CRT)
31.0KV±1.5KV (For 34” CRT)
Before Adjusting After Adjusting
Fig. 4
8
SERVICE MANUAL
5. SERVICE mode
5.1 To enter the SERVICE mode
Set the volume to 0 by the remote control. Then press and hold the MUTE button on the
remote control and MENU button on the TV at the same time for over 2 seconds. In the S mode,
press the POWER button to quit the S mode.
Use the ↓/↑buttons on the remote control to highlight an adjustment and the ←/→ buttons
to adjust it.
Bus data
5.2
Item Adjustment Description
S
(“S”is red and other items are yellow.)
Table 2 Bus data
VX00 19 4:3
VX50 01 16:9
VX99 38 ZOOM
5VS/6VS Set to the optimal mode Half vertical center for 50/60Hz
5VA/6VA Set to the optimal mode Vertical amplitude for 50/60Hz
5SC/6SC Set to the optimal mode Vertical S correction for 50/60Hz
5VSH/6VSH Set to the optimal mode Vertical center for 50/60Hz
5VOF/6VOF Set to the optimal mode Character position for 50/60Hz
5HP/6HP Set to the optimal mode Parallelogram correction for 50/60Hz
5HB/6HB Set to the optimal mode Curve correction for 50/60Hz
5HSH/6HSH Set to the optimal mode Horizontal center for 50/60Hz
5HA/6HA Set to the optimal mode Horizontal amplitude for 50/60Hz
5EW/6EW Set to the optimal mode Pincushion and barrel correction for 50/60Hz
5UCR/6UCR Set to the optimal mode Upper corner correction for 50/60Hz
5LCR/6LCR Set to the optimal mode Lower corner correction for 50/60Hz
5TC/6TC Set to the optimal mode Trapezoidal correction for 50/60Hz
RCUT White balance adjustment Red gun cutoff voltage
GCUT White balance adjustment Green gun cutoff voltage
RDRV Dark balance adjustment Red gun drive voltage
GDRV Dark balance adjustment Green gun drive voltage
BDRV 20 Blue gun drive voltage
YDFP 8 PAL brightness delay time
YDFN 2 NTSC brightness delay time
YDFS 2 SECAM brightness delay time
(Continued)
9
SERVICE MANUAL
RAGC Set to the optimal mode AGC adjustment(19—1E recommended)
VOL 29 AV output volume control for TDA7442
WBF 30
WBR 30
SOC 1 PWL clip level(5%)
PWL 8 White peak limit
IFO 32 IF phase lock
PEAK 2
BLS 0 Blue extension
BKS 1 Black stretch
CON100 23
CON50 0D
BRI100 32
BRI50 20
COL100 3F Sub color
SHP100 3B
SHP50 1C
VMDL 03 VM delay
VMAM 03 VM amplitude
COR 3
WS 0 White stretch setting
HDOL 0B Cathode drive level
AGCS 1 AGC speed
VG2B 24 Brightness setting when adjusting G2
VENH 03 Vertical enhance
CBNR 03 Comb noise reduce
TRE1 64
TRE2 32
BAS1 64
BAS2 32
VOLA 40/53 MSP3410G/TDA7442
VOLB 46/58 MSP3410G/TDA7442
VOLC 4B/60 MSP3410G/TDA7442
VOLD 51/63 MSP3410G/TDA7442
LOUD 20 Loudness (not for TDA7442)
SC1 74 SCART1 PRESCAL (not for TDA7442)
SC2 74 SCART2 PRESCAL (not for TDA7442)
SCIN 1E SCART IN PRESCAL (not for TDA7442)
FMIN 13 FM frequency bias setting (not for TDA7442)
NNIN 5A NICAM setting (not for TDA7442)
Sub contrast
Sub brightness
Sub sharpness
Treble linearity
Bass linearity
(Continued)
10
SERVICE MANUAL
WOCF 1E ( not for TDA7442)
MEFF 44
MAMP FF
MHAR 64
MLOP 19
MHIP 05
OP1
OP2 20 Option set byte 2
OP3 0C Option set byte 3
OP4 11 Option set byte 4
OP5 88 Option set byte 5
OP6 0F Option set byte 6
OP7 08 Option set byte 7
Notes:
① The data sheet may differ dependent on different models.
② The data sheet may differ dependent on different CRTs for the same model.
③ Designs and specifications are subject to change without notice.
① Bit6, Bit5, Bit4 in OP5 are outgoing audio option settings as follows: 000: East Europe
(D/K); 001: West Europe (B/G); 010: UK (I); 110: France (L); 100: Europe (Auto).
② Bit3, Bit2, Bit1 and Bit0 in OP5 are outgoing language option settings as follows:
English, French, German, Spanish, Danish, Dutch, Finnish, Greek, Italian, Norwegian,
Portuguese, Swedish and Turkish successively begun with.
13
SERVICE MANUAL
STRUCTURE AND CHASSIS FUNCTION DESCRIPTION
1. Structure Block Diagram
V002
amplifier
IF Pre-
Circuit for Buttons
Remote Sensor
Fig.5 Structure Block Diagram for CH-20 Chassis
AT24C16 (N102)
EEPROM
IIC
K9656M (Z002)
SAW Filter
SIF
K3953M (Z003)
(UOC)
TDA9594 (N101)
Microcontroller
Small Signal Processor &
H-out
V-out-
V-out+
TDA8359 (N401)
EHT Circuit
V402,T401
Including
Line Drive
Vertical Output
E-W
Output V404
ABL Circuit
Horizontal
FBT
+200V
+14V
Voltage
HV
FV
SV
Filament
T402
+8V
+12V-2
+5V
+45V
SAW Filter
VIF
TDA6108JF
A001
Tuner
AGC
R/G/B
Video Amplifier
To VM Coil
CRT
IIC
47
SVM Circuit
73,78
67,68
CTRL SIG
42
38
40
48
SVM
(N501)
TC90A49
CTRL SIG
AV-CVBS
IFO
TV-CVBS
TDA8944J (N603)
Amplifier
Sound Power
Speakers
Comb Filter
Y/C
Trap
R/L
(N301)
Main
Y/C
HEF4052
Video Switch
R/G/B Input
HEF4052 (N302)
Video Switch
CVBS 2
AV-CVBS
CVBS 1 In
Audio Out
+3.3V
Y/C
+3.9V
S- Video In
SCART Jack 2
V1 Out
AV In
Side
SCART Jack 1
V2 Out
50/60Hz
220-240V AC
(N801)
STR-W6856
Power Circuit
+15V-2
+12V
Audio Out
R/L2 Out
R/L2 In
R/L3 In
R/L1 In
R/L1 Out
+145V
+15V-1
IIC
Audio Processor TDA7442 (N602)
14
SERVICE MANUAL
2. Block Diagram for Supply Voltage System
Fig.6 Block Diagram for Supply Voltage System for CH-20 Chassis
Circuit N801
Feedback
VD816
+3.9V
VD816
TDA9594 (N101)
TDA9594 (N101)
UOC
UOC
Bus Data
Driver Circuit
LED
Circuit
Hs0038
Remote Sensor
Buttons
Circuit for
VD820
V806
Regulator
+3.3V
AT24C16 (N102)
EEPROM
VD817
+12V-1
Fl501 HFD2-CL2-M
(N801)
STR-W6856
and Control
Power Regulation
Switch Transformer BCK-24339L
VD818
VD815
+15V-1
(N603)
TDA8944J
Amplifier
Circuit
Line Drive
V405
Regulator
TC90A49
Comb Filter
+5V
A001
Tuner
HEF4052
Video Switch
Circuit Including KAV, etc.
Control Signal Driver
+15V-2
Sound Power
lifier V301,V302
V505-V510
Circuit
V303,V304,V310,V311
Video Out Amp-
Y/C Amplifier
ABL & EHT
Audio Out Amplifier
C804,C807,C808
VD801-VD804,C803,
Bridge Rectifier
VD819
+145V
HV
FBT T402
VD410
+12V-2
V808
+8V
TDA9594 (N101)
UOC
TDA7442 (N602)
Audio Processor
V002
IF Amplifier
CRT RGB Board
AC
50/60Hz
220-240V
Circuit
Interference-proof
Filament
SV
FV
Voltage
VD414
VD412
+45V
+200V
TDA6108JF
Video Amplifier
VD003
Regulator
+33V
A001
Tuner
Circuit
Degaussing
VD411
+14V
TDA8359 (N401)
Vertical Output
15
SERVICE MANUAL
3. Chassis Description
General Description
CH-20 chassis is applied in CPF29T99/PF29T18/34T18, which mainly uses Philips’ advanced
2
UOC-ultimate one chip TDA959X and I
microcontroller and small signal processor, the TDA959X features high-integrity,
high-performance-to-price ratio and high-reliability and advanced functions with fewer external
components, which provide much more convenience for manufacturing and technical service.
In addition, TDA959X is good in geometric distortion, more suitable for pure flat TV sets.
The following features are available in the chassis:
RF color systems: PAL/SECAM
Video systems: PAL/SECAM/NTSC
Sound systems: D/K B/G I H L L1
100 programs preset
2
C bus control
I
Audio output: Main channel: 7W+7W (distortionless) (THD 7%)
Selectable sound modes: Music, Theatre, Speech, Personal
Selectable picture modes: Personal, Rich, Natural, Soft
AV stereo + audio processing (MSP34XX or TDA7442)
PAL/NTSC 3-line comb filter
Earphone output
Selectable aspect ratio: 4:3, 16:9, Zoom
Auto identification and changeover of vertical frequency 50/60Hz
Auto identification of SCART picture input format (4:3,16:9)
Auto identification of SCART1 signal source input (RGB/CVBS)
The chassis mainly uses the following ICs and assemblies.
Table 4 Key ICs and Assemblies
C-bus controlled IC. With combination of
Serial No. Position Type Function Description
1 N101 TDA9594H Microcontroller and small signal processor (UOC)
2 N102 AT24C16 EEPROM
3 N602 TDA7442 Audio processor
4 N603 TDA8944J Sound power amplifier
5 NY01 TDA6107JF /TDA6108JF Video amplifier
6 N501 TC90A49P COMB Filter
7 N301/N302 HEF4052BP Electronic switch circuit
8 N401 TDA8359J Vertical scan output stage circuit
9 N801 STR-W6856 Power module
10 A001 TDQ-6B3-P/ TAF5-EPB2 Tuner
16
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