Champion Power Equipment Yardworks 060-0550-6 Operator's Manual for All Serial Numbers in

25 Ton Full Beam Log Splitter
model number 060-0550-6 | contact us: 1.866.523.5218
IMPORTANT:
Read and follow all safety rules and operating instructions before using this product.
Instruction
Manual
model no. 060-0550-6 | contact us: 1.866.523.5218
SAFETY INSTRUCTIONS 3 SAFETY SYMBOLS 7 SPECIFICATIONS 9 KNOW YOUR LOG SPLITTER 11 ASSEMBLY 16 OPERATION 36 MAINTENANCE 40 STORAGE 46 EXPLODED VIEW PRODUCT 48 PARTS LIST PRODUCT 49 EXPLODED VIEW ENGINE 52
TABLE OF CONTENTS
PARTS LIST ENGINE 53 TROUBLESHOOTING 58 WARRANTY 59
For problems or questions, DO NOT RETURN TO STORE.
Please contact one of our Customer Service Agents
who would be happy to assist you.
For Customer Assistance Please Call:
1.866.523.5218
DANGER: Log splitter engine
exhaust contains carbon monoxide, a colourless, odourless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death. If you start to feel dizzy or weak, get to fresh air immediately.
• Operate log splitter outdoors only in a well-ventilated area.
• DO NOT operate the log splitter inside any building, including garages, basements, crawlspaces and sheds, enclosures or compartments.
• DO NOT allow exhaust fumes to enter a confined area through windows, doors, vents or other openings.
DANGER: Using an engine indoors
can kill you in minutes. Engine exhaust contains carbon monoxide. This is a poison you cannot see or smell.
• Never use inside a home or garage, even if doors and windows are open.
• Only use outside and far away from windows, doors, and vents.
• Install battery-operated carbon monoxide alarms or plug-in carbon monoxide alarms with battery back­up according to the manufacturer’s instructions.
DANGER: Rotating parts can entangle
hands, feet, hair, clothing and/or accessories. Traumatic amputation or severe laceration can result.
• Keep hands and feet away from rotating parts.
• Tie up long hair and remove jewellery.
• Operate equipment with guards in place.
• DO NOT wear loose-fitting clothing, dangling drawstrings or items that could become caught.
WARNING: Operation of this
equipment may create sparks that can start fires around dry vegetation.
• A spark arrestor may be required. The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements.
WARNING: Sparks can result in fire or
electrical shock.
• When servicing the engine:
– Disconnect the spark plug wire and
place it where it cannot contact the plug.
– DO NOT check for spark with the
plug removed.
– Use only approved spark plug
testers.
WARNING: Running engines produce
heat. Severe burns can occur on contact. Combustible material can catch fire on contact.
• DO NOT touch hot surfaces.
• Avoid contact with hot exhaust gases.
• Allow equipment to cool before touching.
• Maintain at least 3’ (91.4 cm) of clearance on all sides to ensure adequate cooling.
SAFETY INSTRUCTIONS
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• Maintain at least 5’ (1.5 m) of clearance from combustible materials.
WARNING: Only one person should
operate the log splitter and load the logs.
WARNING: Crush Hazard
• Wedge can cut through skin and break bones. Keep all limbs away from wedge and endplate.
WARNING: Projectile Hazard
SAFETY INSTRUCTIONS
• Pieces of log may be ejected from the splitter while operating. Wear ANSI-approved safety glasses when operating. Be alert.
WARNING: Keep Operator Work Zone
Clear
• Keep work zone clear of debris while working to ensure safe footing.
WARNING: Before removing the pin
installed into the front support leg make sure hitch is installed onto vehicle. Releasing the pin before will cause support leg to slide up and possibly cause injury.
WARNING: Skin Injection Hazard. High
pressure hydraulic oil can inject under your skin.
• Make sure all fittings are tightly secure before applying pressure. Relieve system of pressure before servicing.
WARNING: Towing Hazard
• ALWAYS check all local and provincial regulations regarding towing, licensing and lights before
towing your log splitter. Review towing safety warnings in your towing vehicle manual.
• Drive safely. Be aware of the added length of the log splitter. NEVER ride or transport cargo on the log splitter. Choose a level surface to operate the log splitter.
• NEVER EXCEED Maximum Towing Speed 45 mph (72 km/h)
WARNING: Rapid retraction of the
starter cord will pull hand and arm towards the engine faster than you can let go. Unintentional startup can result in entanglement, traumatic amputation or laceration. Broken bones, fractures, bruises or sprains could result.
• When starting engine, pull the starter cord slowly until resistance is felt and then pull rapidly to avoid kickback.
CAUTION: Parts of the hydraulic circuit
(cylinder, pump, valve-body, hoses) can become very hot during operation.
WARNING: In most provinces towing
on public streets is either prohibited or would require further licensing or modifications. Please check with your local authorities regarding regulations, restrictions and registration.
CAUTION: Improper treatment or
use of the log splitter can damage it, shorten its life and void your warranty.
• Use the log splitter only for intended uses.
• Operate only on level surfaces.
• DO NOT expose log splitter to excessive moisture, dust, or dirt.
• DO NOT allow any material to block the cooling slots.
• DO NOT use the engine if:
– Equipment sparks, smokes or
emits flames.
– Equipment vibrates excessively.
FUEL SAFETY
DANGER: Gasoline and gasoline
vapours are highly flammable and explosive.
• Fire or explosion can cause severe burns or death.
Gasoline and gasoline vapours:
• Gasoline is highly flammable and explosive.
• Gasoline can cause a fire or explosion if ignited.
• Gasoline is a liquid fuel but its vapours can ignite.
• Gasoline is a skin irritant and needs to be cleaned up immediately if spilled on skin or clothes.
• Gasoline has a distinctive odour. This will help detect potential leaks quickly.
• In any petroleum gas fire, flames should not be extinguished unless by doing so the fuel supply valve can be turned OFF. This is because if a fire is extinguished and a supply of fuel is not turned OFF, then an explosion hazard could be created.
• Gasoline expands or contracts with ambient temperatures. Never fill the gasoline tank to full capacity, as gasoline needs room to expand if temperatures rise.
When adding or removing gasoline:
• Turn the engine off and let it cool for at least two minutes before removing the gasoline cap. Loosen the cap slowly to relieve pressure in the tank.
• Only fill or drain gasoline outdoors in a well-ventilated area.
• DO NOT pump gasoline directly into the engine at the gas station. Use an approved container to transfer the fuel to the engine.
• DO NOT overfill the gasoline tank.
• Always keep gasoline away from sparks, open flames, pilot lights, heat and other sources of ignition.
• DO NOT light or smoke cigarettes.
When starting the engine:
• DO NOT attempt to start a damaged engine.
• Make certain that the gasoline cap, air filter, spark plug, fuel lines and exhaust system are properly in place.
• Allow spilled gasoline to evaporate fully before attempting to start the engine.
• Make certain that the log splitter is resting firmly on level ground.
When operating the log splitter:
• DO NOT move or tip the log splitter during operation.
• DO NOT tip the log splitter or allow fuel or oil to spill.
SAFETY INSTRUCTIONS
model no. 060-0550-6 | contact us: 1.866.523.5218
When transporting or servicing the log
splitter:
• Make certain that the fuel valve is in the OFF position and the gasoline tank is empty.
• Disconnect the spark plug wire.
When storing the log splitter:
• Store away from sparks, open flames, pilot lights, heat and other sources of ignition.
SAFETY INSTRUCTIONS
• Do not store log splitter or gasoline near furnaces, water heaters, or any other appliances that produce heat or have automatic ignitions.
WARNING: Never use a gasoline
container, gasoline tank or any other fuel item that is damaged or appears damaged.
SYMBOL MEANING
Read Operator’s Manual. To reduce the risk of injury, user must read and understand operator’s manual before using this product.
Eye and Ear Protection. Always wear safety goggles or safety glasses with side shields, and as necessary a full face-shield as well as full ear protection when operating this product.
Footwear. Always wear safety shoes or heavy boots when operating the machine.
Gloves. Always wear nonslip, heavy-duty protective gloves when operating this product.
SAFETY SYMBOLS
Safety Alert. Precautions that involve your safety.
Risk of Fire. Fuel and its vapours are extremely flammable and explosive. Fire can cause severe burns or death. Do not add fuel while the product is operating or still hot.
Skin Injection Hazard. High pressure hydraulic oil can inject under your skin. Make sure all fittings are tightly secure before applying pressure. Relieve system pressure before servicing.
Always keep hands away from the wedge and the ram. Moving parts can crush or cut.
Always keep feet away from the wedge and the ram. Moving parts can crush or cut.
model no. 060-0550-6 | contact us: 1.866.523.5218
SYMBOL MEANING
Hot Surface. To reduce the risk of injury or damage, avoid contact with any hot surface.
Open Flame alert. Fuel and its vapours are extremely flammable and explosive. Keep fuel away from smoking, open flames, sparks, pilot lights, heat, and other ignition sources.
Hold logs on sides when loading. Keep hands and feet away from cylinder, wedge, and partially split logs.
SAFETY SYMBOLS
Never place hands or any part of the body between a log and any part of the log splitter. Do not split logs against the grain. Split logs end to end in the direction of the grain only.
Toxic Fumes. The engine exhaust from this product contains chemicals known to cause cancer and birth defects and other reproductive harm.
Risk of Asphyxiation. This engine emits carbon monoxide, an odourless, colourless poison gas. Breathing carbon monoxide can cause nausea, fainting or death. Use only in a well-ventilated area.
Clearance. Keep all objects including others at least 10’ (3 m) from this machine. Only one person should operate the log splitter and load the logs.
Never operate on an incline. Make sure the splitter is on a level surface. Block tires and ensure support leg is secure to prevent unintended movement of the log splitter during operation.
LOG SPLITTER SPECIFICATIONS
Ram Force 25 Ton Cycle Time 11 Seconds Hydraulic Tank Capacity 4 gal (15.1 L) Total Hydraulic Oil System Capacity
4.5 gal (17 L)
Max Log Length 23 3/4” (60.3 cm) Max Log Weight 100 lb (45 kg) Coupler Ball Size 2” (5.1 cm) Tire Size 16” (40.6 cm) Max Towing Speed 45 mph (72 km/h) Cylinder Size 3 15/16 x 22 5/8” (10 x 57.5 cm) Cylinder Rod Size 1 9/16” (4 cm) Gear Pump 2-stage Max Pressure 3900 PSI Max Flow Capacity 11 GPM (41.6 LPM) Control Valve Detent (auto-return) Gross Weight 498 lb 4 oz (226 kg) Net Weight 429 lb 14 oz (195 kg) Height 39 5/16” (99.8 cm) Width 51 1/4” (130.2 cm) Length 89 1/2” (227.3 cm)
SPECIFICATIONS
ENGINE SPECIFICATIONS OIL SPECIFICATIONS
Model YF172F-000 Displacement 224 cc Type 4-Stroke OHV Start Type Manual
NOTE: Weather will affect engine oil and engine
!
performance. Change the type of engine oil used based
DO NOT OVERFILL.
Type See chart below Capacity 0.6 qt (0.6 L)
Recommende d Engine Oil Type
5W-30 Synthetic
-20 0 20 40 60
°F
-28.9
°C -17.8 -6.7 4.4 15.6 26.7 37. 8 4 8.9
Ambient temperature
on weather conditions to suit the engine needs.
10W-30
10W-4 05W-30
80 100 120
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HYDRAULIC OIL SYSTEM
Capacity 4.5 gal (17 L)
For year-round use in warmer climates (always ABOVE 32˚F/ 0˚C):
ISO 32
Universal Hydraulic Oil
For year round use in colder climates (BELOW 32˚F/ 0˚C):
Automatic Transmission Fluid
Replacement filters:
SPECIFICATIONS
Fram PH9342
K&N HP-2008
Wix 51361
FUEL SPECIFICATIONS
Use regular unleaded gasoline with a minimum octane rating of 85 and an ethanol content of less than 10% by volume. DO NOT USE E15 or E85. DO NOT OVERFILL.
Gasoline Capacity 0.9 gal (3.4 L)
SPARK PLUG SPECIFICATIONS
OEM Type NHSP F6RTC
Replacement Type
Gap
VALVE SPECIFICATIONS
Intake Clearance
Exhaust Clearance
IMPORTANT MESSAGE ABOUT TEMPERATURE
Your product is designed and rated for continuous operation at ambient temperatures up to 40°C (104°F). When your product is needed it may be operated at temperatures ranging from 2°F (-10°C) to 122°F (50°C) for short periods of time. If exposed to temperatures outside this range during storage, it should be brought back within this range before operation. In any event, the product must always be operated outdoors, in a well-ventilated area and away from doors, windows and vents.
NGK BPR6ES or equivalent
0.028–0.031” (0.7–0.8 mm)
0.005–0.007” (0.13–0.17 mm)
0.007–0.009” (0.18–0.22 mm)
NOTE: When temperature is below 32ºF (0ºC) use
!
Automatic Transmission Fluid (Dexron-III or similar).
11
4
3
2
1
12
13
1. 2” (5.1 cm) Ball Coupler For towing the log splitter behind your vehicle.
2. Hydraulic Cylinder
3. Control Valve Handle Controls the movement of the cutting wedge.
4. Wedge
5. Splitting Beam
6. Log Cradle Prevents logs from rolling off beam.
7. Log Catchers
8. Engine 224 cc, OHV.
9. Tires Maximum travel speed is 45 mph (72 km/h).
10. Beam Lock Pin Secures in either horizontal or vertical position.
11. Beam Bracket Holds splitting beam in place.
12. Support Leg Supports log splitter while operating. Raise leg for towing.
13. Safety Chains For use while towing.
1011
3 15/16” (10 cm) bore × 22 5/8” (57.5 cm) stroke. Rated to 3900 PSI.
5
6
7
8
9
KNOW YOUR LOG SPLITTER
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Parts Included
Part Part Qty. Hardware Needed
Wheels 2
Support
Leg
Tow Bar 1
KNOW YOUR LOG SPLITTER
Engine 1
Beam 1
Fenders 2
Oil Return
Hose
High
Pressure
Hose
Suction
Hose
Log
Catchers
Hardware
Qty.
Castle Nut 2
Axle Cap 2 Mallet
Pin 1
1
R-Pin 1
Bolt M12 × 85 2 18mm wrench or socket
Nut M12 2 19mm wrench or socket
Bolt M8 × 40 4 13mm wrench
Nut M8 4 14mm wrench
Lock Washer 4
Flat Washer 4
Bolt M18 × 115 1 27mm wrench or socket
Nut M14 1 22mm wrench or socket
Bolt M10 × 25 4 16mm wrench or socket
Nut M10 4 17mm wrench
Lock Washer 4
Flat Washer 4
1
1
1 C-Clamp 2
Bolt M10 × 30 2 6mm allen wrench
Bolt M10 × 20 4 16mm wrench or socket
2
Nut M10 2 17mm wrench
Lock Washer 6
Flat Washer 6
Tool Needed
30mm open-end
27mm open-end
27mm open-end
Flat head screw driver
8mm socket
wrench
wrench
wrench
or
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TRAINING
1. Read the Operator’s Manual completely before attempting to use this log splitter.
2. Do not allow anyone to operate your log splitter who has not read the Operator’s Manual or has not been instructed on the safe use of the log splitter.
3. Never allow children or untrained adults to operate this machine.
4. Many accidents occur when more than one (1) person operates the log splitter. If a helper is assisting in loading logs to be split, never actuate controls until helper is clear of the area.
5. Never allow anyone to ride on the machine.
6. Never transport cargo on the log splitter.
7. High fluid pressures are developed in hydraulic log splitters. Pressurized hydraulic fluid escaping through a pin hole opening can puncture skin and cause severe blood poisoning. Therefore, the following instructions should be heeded at all times.
7a. Do not operate the unit with
frayed, kinked, cracked or damaged hoses, fittings, or tubing.
7b. Stop the engine and relieve
hydraulic system pressure before changing or adjusting fittings, hoses, tubing, or other system components.
7c. Do not adjust the pressure
settings of the pump or valve.
7d. Do not check for leaks with your
hand. Leaks can be detected by passing cardboard or wood over the suspected area. Look for discolouration. If injured by escaping fluid, see a doctor at once. Serious infection or reaction can develop if proper medical treatment is not administered immediately.
8. Keep the operator zone and adjacent area clear for safe, secure footing.
9. If your log splitter is equipped with an internal-combustion engine and intended for use near any unimproved forest, brush, or grass covered land, the engine exhaust should be equipped with a spark arrestor. Make sure you comply with local, provincial, and federal codes. Take appropriate fire-fighting equipment with you.
10. Log splitters should be used only for splitting wood. Do not use for other purposes unless the manufacturer provides attachments and instructions.
11. Only split wood WITH the grain. NEVER split perpendicular to the grain
KNOW YOUR LOG SPLITTER
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PREPARATION
1. Be thoroughly familiar with all controls and with proper use of the equipment.
2. Safety Gear:
2a. Always wear safety shoes or
heavy boots when operating the machine.
2b. Always wear safety glasses or
goggles when operating the machine.
2c. Never wear jewelery or loose-
KNOW YOUR LOG SPLITTER
fitting clothing that might become entangled in moving or rotating parts of the machine.
3. Make sure the splitter is on a level surface. Block tires and ensure support leg is secure to prevent unintended movement of the log splitter during operation.
3a. Always operate the splitter from
the manufacturer’s indicated operator zone.
4. Logs to be split on ram-type units should be cut as squarely as possible.
5. Fuel:
5a. Use an approved fuel container.
5b. Never add fuel to a running or hot
engine.
5c. Fill fuel tank outdoors with
extreme care. Never fill fuel tank indoors.
5d. Replace gasoline cap securely
and clean up any spilled fuel.
OPERATION
1. Before starting this log splitter, review all safety rules. Failure to follow these rules may result in serious injury to the operator or bystanders.
2. Be sure to confirm all hose connections and hose clamps are tight before each use. It is possible for connections to vibrate loose over time.
3. Never leave the machine unattended with the power source operating.
4. Never operate the machine when under the influence of alcohol, drugs or medication.
5. The machine owner should instruct all operators in safe log splitter operation.
6. Always operate the log splitter with all safety equipment in place and all controls properly adjusted for safe operation.
7. Always operate the log splitter at manufacturer’s recommended speed.
8. Always keep hands and feet clear of moving parts.
9. When loading a ram-type log splitter, place your hands on the sides of the log, not the ends. Never place your hands or any part of your body between a log and any part of the log splitter.
10. On ram-type log splitters, never attempt to split more than one (1) log at a time unless the ram has been fully extended and a second log is needed to complete the separation of the first log.
11. On ram-type log splitters on which the logs are not cut square, the longest portion of the log should be rotated down and the most square end placed against the ram.
12. Only split logs with the grain of the wood.
13. Use only your hand to operate the log splitter controls.
14. Do not refuel the engine until it has cooled for several minutes.
MAINTENANCE AND STORAGE
1. Always shut off the power source while repairing or adjusting the splitter except as recommended by the manufacturer.
2. Clean debris and chaff from the engine cylinder, cylinder head fins, recoil starter cover, and muffler areas. If the engine is equipped with a spark arrestor muffler, clean and inspect it regularly (follow manufacturer’s service instructions). Replace, if damaged.
3. Never store the unit indoors with fuel in the tank. Fumes might reach an open flame spark. Allow the engine to cool before storing in any enclosure.
4. Clear debris from movable parts, but only when the power source is shut off.
5. Check to be sure all nuts and bolts are tight to assure the equipment is in safe working condition.
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KNOW YOUR LOG SPLITTER
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model no. 060-0550-6 | contact us: 1.866.523.5218
If your log splitter is already assembled, skip the assembly instructions in this manual.
If unassembled, please read and follow these instructions.
If you have any questions regarding the assembly of your log splitter, call our Technical Support Team at 1.866.523.5218. Please have your serial number and model number available.
TOOLS NEEDED
Ratchet wrench
17 mm socket
17 mm wrench
ASSEMBLY
Adjustable wrench (to 1 1/4”)
13 mm socket
13 mm wrench
Rubber mallet
10 mm socket
10 mm wrench
Standard/flathead screwdriver
OPEN SHIPPING CRATE
1. Set the shipping crate on a solid, flat surface.
2. Carefully cut the shipping bands and remove lid of shipping crate.
3. Locate all hardware before beginning assembly.
1 INSTALL THE TOW BAR
Attach the tow bar (55) with the support leg facing down to the bracket on top of the hydraulic oil tank (43) with two M12 × 85 bolts (34), M12 washers (3) and M12 lock nuts (2).
17
2
3
34
55
43
ASSEMBLY
WARNING: Over-tightening the castle nut will cause the
!
bearings to run hot and fail prematurely.
NOTE: Keep dirt and debris away from the wheel
!
bearings during assembly.
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2 INSTALL THE FENDERS
1. Attach the fender (35) to the side of the hydraulic oil tank with an M10 × 25 bolt (36), M10 washer (22), M10 lock washer (21) and M10 nut (26). The safety reflector should be facing the back of the hydraulic oil tank.
2. Repeat with second fender on opposite side.
ASSEMBLY
35
36
21
22
26
19
3 INSTALL THE WHEELS
1. Remove the two plastic shipping caps from the wheel hubs.
2. Slide the wheel (40) onto the axle.
3. Be sure the tire valve stem is facing out.
4. Thread the castle nut (38) on the axle and tighten by hand. Use a wrench to tighten another ¼ turn.
5. Spin the wheel (40) to distribute the bearing grease.
6. Loosen the castle nut (38) and re-tighten by hand.
7. Install the cotter pin (42) through the axle and castle nut (38).
8. Wheel should spin freely but when grasped on both sides, should not move from side to side (40).
9. Install the axle cap (37) using a soft­faced mallet or hammer and wood block.
10. Repeat for the other wheel.
40
38
42
37
ASSEMBLY
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