Champion Power Equipment Wireless Winch Remote Kit Operator's Manual for All Serial Numbers in
OWNER’S MANUAL & OPERATING INSTRUCTIONS
WIRELESS REMOTE KIT
WINCH
12039 Smith Ave.
Santa Fe Springs, CA 90670
USA / 1-877-338-0999
www.championpowerequipment.com
SAVE THESE INSTRUCTIONS
Important Safety Instructions
are included in this manual.
MADE IN CHINA
REV 18029-20160825
18029
MODEL NUMBER
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18029 ENGLISH
Winch Wireless Remote Kit
*Mounting hardware not shown.
2
CONTROLS AND FEATURES
1
4
(1) Wireless Remote Control – Used to power the
rope in or out of your winch drum.
(2) Antenna – Receives wireless signal from
wireless remote control from within a 50 ft.
radius.
(3) Rocker Switch – Rocker switch with
handlebar mount for powering the rope in or
out of your winch drum.
3
5
6
(4) Solenoid/Contactor – Power from the vehicle
battery flows through the weather sealed
solenoid /contactor switch before being
directed to the winch motor.
(5) Battery Connection Cables – Used to connect
the battery to the solenoid/contactor.
(6) Winch Connection Cables – Used to connect
the winch motor to the solenoid/contactor.
3
ASSEMBLY
ENGLISH 18029
1) Install Solenoid /Contactor
Find a location for the contactor. If the model
specific mounting kit does not indicate a
recommended contactor location, then it is
recommended that the contactor be mounted
close to the battery in a clean dry location. Make
sure the location you chose allows sufficient
clearance from all metal components. Drill
mounting holes if required. Once location is
found do not install until all wiring is completed.
2) Install Rocker Switch
1. Decide which handlebar the switch will be
mounted on. The switch is usually installed
on the left handlebar.
2. Use a piece of electrical tape around the
handlebar to help prevent rotation of the
mount on the handlebar. Do NOT tighten over
any hoses or cables.
3. Once your switch is mounted you can route
the wires back to where your contactor is
located.
4. Splice the end of the RED wire to an ignition
(keyed) controlled power source using the
supplied wire tap. You may need to use a test
light to locate a suitable wire. The wire should
only have power when the key is in the ON
position.
5. Make sure the handlebars have full range of
motion and then secure the switch’s cable
with the supplied cable ties.
3) Wiring the Winch
CAUTION
Never route electrical cables across any sharp
edges, through or near moving parts, or near
parts that become hot.
1. Connect the yellow and blue cables to the motor
terminals on the winch. Torque the terminal nuts
on the motor to 5.7 N-m (50 lb-in). Route the
other ends to the contactor location.
2. Connect the yellow and blue cables to the
contactor (yellow to yellow and blue to blue). Do
NOT tighten nuts.
3. Connect the red and black cables to your
contactor (red to red and black to black). Do
NOT tighten nuts. Route the other ends to your
battery location.
CAUTION
Battery cables should not be drawn taut.
Leave some slack for cable movement.
4. Connect the rocker switch to the contactor (black
to black and green to green).
5. Once all wiring is connected to the contactor
you can then mount it using the supplied M6
hardware.
6. To rque the c ont act or te rminal nu t s to 4. 5 N -m
(40 lb-in). Do NOT over tighten.
7. Place all terminal boots over terminals and
secure all cables with cable ties or electrical
tape (not included).
8. Connect the battery leads from the contactor to
the ATV’s Battery (red to red and black to black).
NOTE
Depending on the location of the contactor,
you may need to use the black and red cables
in place of the yellow and blue, and the yellow
and blue in place of the red and black. Just
remember that this also changes the diagram.
4
18029 ENGLISH
ASSEMBLY
4) Install the Antenna
1. Determine the mounting location.
2. If mounting on a flat surface, mark and drill
a minimum of two (2) mounting holes, one
on each side of the antenna. Loosely attach
the antenna using the supplied bolts and lock
nuts. Do NOT tighten fasteners at this time.
3. If mounting on a frame tube, loosely at tach
using the supplied cable ties.
4. Locate the black and green wires running
from the contactor to the rocker switch. Find
the bullet connectors on these wires located
near the contactor.
5. Plan a route for the wire harness between the
antenna and these bullet connectors.
6. Pull apart the bullet connectors on the
BLACK and GREEN wires identified in step
4 above. These will be located near the
contactor
7. Connect the rocker switch and contactor to
the antenna (black to black and green to
green).
8. Connect the black ground wire with the ring
to the black ( –) terminal on the solenoid/
contactor.
5) Test Winch Operation
1. Make sure there are no exposed terminals
or wiring, and wiring to all components is
correct, all loose wires are secured.
2. Turn ATV ignition switch to the ON position.
3. Check the winch for proper operation using
the rocker switch. The wire rope should spool
in and out in the direction indicated on the
switch.
4. To use test wireless system, activate the system
by pressing and holding the POWER button
on the wireless remote for 3 seconds. This
transfers control of the winch to the wireless
control system. A red indicator light on the
wireless remote turns on when the system is
active and ready to use.
NOTE
Led Indicator Light
– Steady Red: System active and ready to use.
– Flashing Red: Winch powering in or out.
5. Verify that the winch spools the rope in and out
properly by pressing the buttons on the wireless
remote. The wire rope should spool in and out
in the direction indicated on the remote.
6. Deactivate the system by pressing the POWER
button on the wireless remote and holding for 3
seconds, until red light turns off or after 2 mins
of idle time, the wireless system de-activates.
WARNING
This kit is designed for use on front mounted
self-recovery winches only. The remote is
not designed for and should not be used on
winches or hoists in industrial applications
(car haulers/carriers, wrecker, cranes, etc.) or
for any other remote controlled applications.
5
ASSEMBLY
Solenoid/Contactor Wiring Diagram
Blue
Yellow
Positive (+)
ENGLISH 18029
Negative (–)
Black
Negative (–)
Positive (+)
To Sw itch An d
Remote Wiring
Red
6
18029 ENGLISH
Antenna Wiring Diagram
ASSEMBLY
Green
Black
Green
To Gr ou nd o n So le noid/Co nt actor
Red
Black & White
7.5 A mp
Fuse
Ignition
Wire
Black
Red
Green
7
WARRANTY
WARRANTY
CHAMPION P OWER EQUIPME NT
1 YEA R LIMITED WARR ANTY
Warranty Qualifications
Champion Powe r Equipmen t (CPE) will registe r this war ranty
upon receipt of you r Warranty Regi stratio n Card an d a copy
of your s ales r eceipt from one of CPE’s retail location s as
proof of purchas e.
Pleas e submit you r warr anty re gistrati on and your pr oof of
purchase w ithin ten (10) day s of the date o f purchase.
Repair/ Replacement Warranty
CPE warrants to the original purchaser that the mechanical
and electrical components will be free of defects in
material and workmanship for a period of one year (parts
and labor) from the original date of purchase and 90 days
(parts and labor) for commercial and industrial use.
Transportation charges on product submitted for repair or
replacement under this warranty are the sole responsibility
of the purchaser. This warranty only applies to the original
purchaser and is not transferable.
Do Not Return The Unit To The Place Of
Purcha
Conta ct CPE’s Technic al Ser vice and CPE w ill trouble shoot
any iss ue via phone or e-mail. If the prob lem is not
corre cted by this method, C PE will, at it s option, authorize
evaluation, repair or replacement of the d efective par t or
compon ent at a C PE Ser vice Center. CPE will provide you
with a case number fo r warr anty se rvice. Pl ease keep it
for futur e referen ce. Repairs or replacements without prior
authori zation, o r at an un authorized repair f ac
be cove red by this wa rrant y.
Warranty Exclusions
This war ranty does not cover th e following repair s and
equipmen t:
Normal Wear
Product s with mech anical and electrica l compon ents need
periodic parts and service to per form well. This warranty does
not cover repair when normal use has exhausted the life of a
part or the equipment as a whole.
Installation, Use and Maintenance
This war ranty will not apply to par ts and /or la bor if the
product i s de
involved in an accide nt, abus ed, load ed beyon d the
product ’s limits, mo dified, ins talled impr operly o r
connec ted inco rrectly to any electric al compo nent. Nor mal
maintenan ce is not co vered by this warr anty and is not
required to be pe rform ed at a facilit y or by a p erso n
authori zed by CPE.
se
ility, will not
emed to have been misused, neglec ted,
Other Exclusions
This war ranty e xcludes:
– Cosm etic defe cts such as paint, d ecals, etc.
– Wear items s uch as filte r element s, o-rings, etc .
– Accessor y parts such as s tarting batte ries, and s torag e
cover s.
– Failures due to acts of God and other fo rce majeure
events beyond th e manufacturer’s co ntrol.
– Proble ms caus ed by part s that ar e not original
Champion Powe r Equipmen t parts.
Limits of Implied Warranty and
Consequential Damage
Champion Powe r Equipment di sclaims any obligatio n to
cover any loss of time, use of thi s product, freight, or any
incidental or consequential claim by anyone
this product. THIS WARRANTY IS IN LIEU OF AL L OTHER
WARRAN TIES, EX PRESS OR IMPLIED, INCLUDIN G
WARRAN TIES OF MERCHANTABIL ITY OR FITNESS FO R A
PARTICUL AR PURP OSE.
A unit prov ided as an exchang e will be subj ect to the
warra nty of t he origina l unit. The len gth of the w arrant y
governin g the excha nged unit will remain calculated by
refere nce to the purc hase date of the original unit.
This war ranty gives y ou cert ain legal ri ghts which may
change f
rom sta te to state or province to provin ce. Your
state o r province may also hav e other ri ghts you may be
entitled to that are not lis ted within thi s warra nty.
from us ing
Contact Information
Address
Champion Powe r Equipment, Inc.
Customer Se rvice
12039 Smith A ve.
Santa Fe Sp rings, C A 90670 USA
www.championp owerequipment.co m
Customer Service
Mon – Fri 8 :30 AM – 5:0 0 PM (PS T/PDT )
Toll Free: 1-877-338- 099 9
info@championpowerequipment.com
Fax no. : 1-562-236 -9429
Technical Service
Mon – Fri 8 :30 AM – 5:0 0 PM (PS T/PDT )
Toll Free: 1-877-338- 099 9
tech@championpower equipment .com
24/7 Tech Su pport: 1-562-20 4-1188
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