Champion Power Equipment WeldMate 90 Owner's Manual And Operating Instructions
10006 Santa Fe Springs Road
Santa Fe Springs, CA 90670 USA
Made in China
80002
Rev 80002-20080228
Owner’s Manual and Operating Instructions
60-90A
MIG WELDER
Table of Contents
Introduction ..................................... 1
Portable Welder ........................................ 1
This Booklet .............................................. 1
Manual Conventions ......................... 2
Safety Rules ...................................... 3
Controls and Features ....................... 4
MIG/Flux Welder ..................................... 4
Parts Included .......................................... 5
Assembly .......................................... 6
Installing Wire Feed ............................. 6
Changing Polarity ................................. 7
Operation ......................................... 8
Welder Location ....................................... 8
Starting the Welder (Flux Welding) ......... 8
Starting the Welder (MIG) ................... 8
Maintenance ..................................... 9
Welder Maintenance ................................ 9
Storage ............................................. 9
Specifications ................................. 10
Duty Cycle and Overheating ............... 10
Parts Diagram .......................................... 11
Parts List ................................................. 12
Troubleshooting ............................. 14
Warranty ........................................ 15
Warranty Qualifications ......................... 15
Repair/Replacement Warranty .............. 15
Do not return the unit to the place of
purchase .................................................. 15
Warranty Exclusions ............................... 15
Normal Wear ....................................... 15
Installation, Use and Maintenance ..... 15
Other Exclusions ................................. 15
Limits of Implied Warranty and
Consequential Damage ........................... 15
Contact Information ............................... 15
Address ................................................ 15
Customer Service ................................ 15
Technical Service ................................. 15
Notes .............................................. 16
Introduction
Introduction
Congratulations on your purchase of a
Champion Power Equipment portable
welder. CPE designs and builds welders to
strict specifications. With proper use and
maintenance, this welder will bring years of
satisfying service.
This Booklet
Every effort has been made to ensure the
accuracy and completeness of the
information in this manual. We reserve the
right to change, alter and/or improve the
product and this document at any time
without prior notice.
Portable Welder
MIG Gas-Protected Welding Machine. It
can also be used for the welding of non-gas
protection Flux welding. It is designed for
medium to light duty welding (up to 3/16”).
Record the model and serial numbers as well as date and place of purchase for future reference.
Have this information available when ordering parts and when making technical or warranty
inquiries.
Champion Power Equipment Support
1-877-338-0999
Model Number
80002
Serial Number
Date of Purchase
Purchase Location
Rev 80002-20080228 1
Manual Conventions
Manual Conventions
This manual uses the following symbols to
help differentiate between different kinds of
information. The safety symbol is used with
a key word to alert you to potential hazards
in operating and owning power equipment.
Follow all safety messages to avoid or reduce
the risk of serious injury or death.
CAUTION
CAUTION indicates a potentially hazardous
situation which, if not avoided,
minor or moderate injury.
may
result in
CAUTION
DANGER
DANGER indicates an imminently hazardous
situation which, if not avoided,
or serious injury.
will
result in death
WARNING
WARNING indicates a potentially hazardous
situation which, if not avoided,
death or serious injury.
could
result in
CAUTION used without the safety alert symbol
indicates a potentially hazardous situation which,
if not avoided,
may
result in property damage.
NOTE
If you have questions regarding your welder, we
can help. Please call our help line at 1-877-338-
0999.
2 Rev 80002-20080228
Loading...