Champion Power Equipment 92252 Operator's Manual for All Serial Numbers in

OWNER’S MANUAL AND OPERATING INSTRUCTIONS
22 Ton
LOG SPLITTER
POWERED BY HONDA
SAVE THESE INSTRUCTIONS
MODEL NUMBER
92252
MADE IN CHINA
REV 92252-20120524
10006 Santa Fe Springs Road
Santa Fe Springs CA 90670
USA / 1-877-338-0999
www.championpowerequipment.com
Have questions or need assistance?
Do not return this product to the store!
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TABLE OF CONTENTS
92252
22 Ton
LOG SPLITTER
Introduction ............................ 1
Introduction .......................... 1
Portable Log Splitter .................... 1
Accessories .......................... 1
This Booklet .......................... 1
Manual Conventions ....................... 2
Safety Rules ............................ 3
Training ............................. 5
Preparation .......................... 5
Operation ............................ 6
Maintenance and Storage ................. 6
Controls and Features ..................... 7
Log Splitter .......................... 7
Assembly .............................. 8
Open Shipping Crate .................... 8
Assemble Tow Bar ...................... 8
Add Hydraulic Oil ...................... 9
Add Engine Oil ........................ 9
Add Engine Fuel ....................... 9
Operation ............................. 10
Before Each Use Inspect the Log Splitter ..... 10
Towing Log Splitter Safety ............... 10
Log Splitter Location ................... 10
Starting the Engine .................... 11
Stopping the Engine ................... 11
Log Splitter Operation .................. 11
Maintenance and Storage .................. 12
Engine Maintenance ................... 12
Log Splitter Maintenance ................ 12
Changing the Hydraulic Oil and Oil Filter ..... 12
Cleaning ........................... 13
Maintenance Schedule .................. 13
Storage ............................ 13
Log Splitter Storage ................. 13
Specifications .......................... 14
Log Splitter Specifications ............... 14
Hydraulic Oil System ................... 14
Engine Specifications .................. 14
Engine Fuel ......................... 14
Engine Oil .......................... 14
Spark Plugs ......................... 14
Maintenance Valve Clearance ............. 14
Parts Diagram ........................ 15
Parts List ........................... 16
Troubleshooting ......................... 17
Warranty ............................. 18
Warranty Qualifications ................. 18
Repair/Replacement Warranty ............. 18
Do Not Return The Unit To The
Place Of Purchase ..................... 18
Warranty Exclusions. . . . . . . . . . . . . . . . . . . . 18
Normal Wear ...................... 18
Installation, Use and Maintenance ........ 18
Other Exclusions .................... 18
Limits of Implied Warranty and Consequential
Damage .......................... 18
Contact Information .................... 18
Address .......................... 18
Customer Service ................... 18
Technical Service ................... 18
INTRODUCTION
ENGLISH 92252
Introduction
Congratulations on your purchase of a Champion
Power Equipment log splitter. CPE designs and builds
log splitters to strict specifications. With proper use
and maintenance, this log splitter will bring years of
satisfying service.
Accessories
Champion Power Equipment manufactures and sells
accessories designed to help you get the most from your
purchase. To find out more, please visit our website at:
www.championpowerequipment.com
This Booklet
Portable Log Splitter
This unit is a gasoline engine driven hydraulic log splitter.
It is designed to split wood logs for use as firewood for
a stove or fireplace. This log splitter will only split logs
lengthwise, with the grain only.
Record the model and serial numbers as well as date and place of purchase for future reference. Have this information
available when ordering parts and when making technical or warranty inquiries.
Every effort has been made to ensure the accuracy and
completeness of the information in this manual. We reserve
the right to change, alter and/or improve the product and
this document at any time without prior notice.
Champion Power Equipment Support
1-877-338-0999
Model Number
92252
Serial Number
Date of Purchase
Purchase Location
For O il Typ e see “Add Engine Oil” section. For Fuel Typ e see “Add Fuel” section.
1 REV 92252-20120524
92252 ENGLISH
MANUAL CONVENTIONS
This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol
is used with a key word to alert you to potential hazards in operating and owning power equipment.
Follow all safety messages to avoid or reduce the risk of serious injury or death.
DANGER
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
CAUTION
CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.
NOTE
If you have questions regarding your log splitter, we can help. Please call our help line at 1-877-338-0999
REV 92252-20120524 2
SAFETY RULES
ENGLISH 92252
WARNING
Read this manual thoroughly before operating your log splitter. Failure to follow instructions could result in serious injury or death.
WARNING
The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects, or other reproductive harm.
DANGER
Log Splitter engine exhaust contains carbon monoxide, a colourless. odourless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death. If you start to feel dizzy or weak, get to fresh air immediately.
Operate log splitter outdoors only in a well ventilated area. DO NOT operate the log splitter inside any building, enclosure or compartment. DO NOT allow exhaust fumes to enter a confined area through windows, doors, vents or other openings. DANGER CARBON MONOXIDE, using a log splitter indoors CAN KILL YOU IN MINUTES.
DANGER
DANGER
Sparks can result in fire or electrical shock.
When servicing the engine:
Disconnect the spark plug wire and place it where it cannot contact the plug. DO NOT check for spark with the plug removed. Use only approved spark plug testers.
WARNING
Running engines produce heat. Severe burns can occur on contact. Combustible material can catch fire on contact.
DO NOT touch hot surfaces. Avoid contact with hot exhaust gases. Allow equipment to cool before touching. Maintain at least 91.4 cm (3 ft.) of clearance on all sides to ensure adequate cooling. Maintain at least 1.5 m (5 ft.) of clearance from combustible materials.
WARNING
Crush hazard
Wedge can cut through skin and break bones. Keep all limbs away from wedge and endplate.
Rotating parts can entangle hands, feet, hair, clothing and/or accessories. Traumatic amputation or severe laceration can result.
Keep hands and feet away from rotating parts. Tie up long hair and remove jewellery. Operate equipment with guards in place. DO NOT wear loose-fitting clothing, dangling drawstrings or items that could become caught.
3 REV 92252-20120524
WARNING
Projectile hazard
Pieces of log may be ejected from the splitter while operating. Wear ANSI approved safety glasses when
operating. Be alert.
WARNING
Keep operator work zone clear
Keep work zone clear of debris while working to ensure safe footing.
92252 ENGLISH
SAFETY RULES
DANGER
Skin injection hazard. High-pressure hydraulic oil can inject under your skin.
Make sure all fittings are tightly secure before applying pressure. Relieve system of pressure before servicing.
WARNING
Towing h azard
ALWAYS check all local and state regulations regarding towing, licensing and lights before towing your log splitter. Review towing safety warnings in your towing vehicle manual. Drive safely. Be aware of the added length of the log splitter. NEVER ride or transport cargo on the log splitter. Choose a level surface to operate the lo g split ter.
NEVER EXCEED MAX. Towing Speed 72 km/h (45 MPH)
WARNING
Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let go. Unintentional startup can result in entanglement, traumatic amputation or laceration. Broken bones, fractures, bruises or sprains could result.
DANGER
Fuel and fuel vapours are highly flammable and extremely explosive. Fire or explosion can cause severe burns or death. Unintentional startup can result in entanglement, traumatic amputation or laceration.
When adding or removing fuel:
Turn the engine off and let it cool for at least two minutes before removing the fuel cap. Loosen the cap slowly to relieve pressure in the tank. Only fill or drain fuel outdoors in a well-ventilated area. DO NOT pump gas directly into the log splitter at the gas station. Use an approved container to transfer the fuel to the log splitter. DO NOT overfill the fuel tank. Always keep fuel away from sparks, open flames, pilot lights, heat and other sources of ignition. DO NOT light or smoke cigarettes.
When starting the engine:
DO NOT attempt to start a damaged engine. Make certain that the gas cap, air filter, spark plug, fuel lines and exhaust system are properly in place. Allow spilled fuel to evaporate fully before attempting to start the engine. Make certain that the log splitter is resting firmly on level ground.
When operating the log splitter:
DO NOT move or tip the log splitter during operation. DO NOT tip the log splitter or allow fuel or oil to spill. Block the tires to prevent unintended movement.
When starting engine, pull the starter cord slowly until resistance is felt and then pull rapidly to avoid kickback.
CAUTION
Improper treatment or use of the log splitter can damage it, shorten its life and void your warranty.
Use the log splitter only for intended uses. Operate only on level surfaces. DO NOT expose log splitter to excessive moisture, dust, or dirt. DO NOT allow any material to block the cooling slots. DO NOT use the engine if:
– Equipment sparks, smokes or emits flames – Equipment vibrates excessively
When transporting or servicing the log splitter:
Make certain that the fuel shutoff valve is in the off position and the fuel tank is empty. Disconnect the spark plug wire.
When storing the log splitter:
Store away from sparks, open flames, pilot lights, heat and other sources of ignition.
CAUTION
Parts of the hydraulic circuit (cylinder, pump, valve­body, hoses) can become very hot during operation.
REV 92252-20120524 4
SAFETY RULES
ENGLISH 92252
Training
1. Read the Operator’s Manual completely before
attempting to use this log splitter.
2. Do not allow anyone to operate your log splitter who
has not read the Operator’s Manual or has not been
instructed on the safe use of the log splitter.
3. Never allow children or untrained adults to operate
this machine.
4. Many accidents occur when more than one (1)
person operates the log splitter. If a helper is
assisting in loading logs to be split, never actuate
controls until helper is clear of the area.
5. Never allow anyone to ride on the machine.
6. Never transport cargo on the log splitter.
7. High fluid pressures are developed in hydraulic
log splitters. Pressurized hydraulic fluid escaping
through a pin hole opening can puncture skin
and cause sever blood poisoning. Therefore, the
following instructions should be heeded at all times.
a. Do not operate the unit with frayed, kinked,
cracked or damaged hoses, fittings, or tubing.
b. Stop the engine and relieve hydraulic system
pressure before changing or adjusting fittings,
hoses, tubing, or other system components.
c. Do not adjust the pressure settings of the
pump or valve.
d. Do not check for leaks with your hand.
Leaks can be detected by passing cardboard
or wood over the suspected area. Look for
discolouration. If injured by escaping fluid,
see a doctor at once. Serious infection
or reaction can develop if proper medical
treatment is not administered immediately.
8. Keep the operator zone and adjacent area clear for
safe, secure footing.
9. If your log splitter is equipped with an internal-
combustion engine and intended for use near any
unimproved forest, brush, or grass covered land,
the engine exhaust should be equipped with a spark
arrestor. Make sure you comply with local, state,
and federal codes. Take appropriate fire-fighting
equipment with you.
10. Log splitters should be used only for splitting
wood. Do not use for other purposes unless
the manufacturer provides attachments and
instructions.
Preparation
1. Be thoroughly familiar with all controls and with
proper use of the equipment.
2. Safety Gear:
a. Always wear safety shoes or heavy boots
when operating the machine.
b. Always wear safety glasses or goggles when
operating the machine.
c. Never wear jewelry or loose-fitting clothing
that might become entangled in moving or
rotating parts of the machine.
3. Make sure the splitter is on a level surface. Block
tires and ensure support leg is secure to prevent
unintended movement of the log splitter during
operation.
a. Always operate the splitter from the
manufacturer’s indicated operator zone.
4. Logs to be split on ram-type units should be cut as squarely as possible.
5. Fuel:
a. Use an approved fuel container.
b. Never add fuel to a running or hot engine.
c. Fill fuel tank outdoors with extreme care.
Never fill fuel tank indoors.
d. Replace gasoline cap securely and clean up
any spilled fuel.
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