Champion Power Equipment 92207 Operator's Manual for All Serial Numbers in

OWNER’S MANUAL & OPERATING INSTRUCTIONS
22 Ton
LOG SPLITTER
MODEL NUMBER
YEAR
SAVE THESE INSTRUCTIONS
Important Safety Instructions are included in this manual.
LIMITED WARRANTY
1
MADE IN CHINA
REV 92207-20160927
92207
*Log Catcher sold separately.
Santa Fe Springs CA 90670
USA / 1-877-338-0999
www.championpowerequipment.com
Have questions or need assistance?
Do not return this product to the store!
WE ARE HERE TO HELP!
Visit our website:
www.championpowerequipment.com
for more info:
• Product Info & Updates
• Frequently Asked Questions
– or –
Call our Customer Care Team Toll-Free at:
• Tech Bulletins
• Product Registration
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TABLE OF CONTENTS
92207
22 Ton
LOG SPLITTER
Introduction ............................ 1
Introduction .......................... 1
Portable Log Splitter .................... 1
Accessories .......................... 1
This Booklet .......................... 1
Manual Conventions ....................... 2
Safety Rules ............................ 3
Controls and Features ..................... 5
Log Splitter .......................... 5
Assembly .............................. 6
Open Shipping Crate .................... 6
1) Install Engine ....................... 6
2) Assemble Tow Bar .................... 6
3) Attach Beam ....................... 6
4) Attach Hydraulic Cylinder ............... 6
Add Engine Oil ........................ 7
Add Engine Fuel ....................... 7
Operation .............................. 8
Before Each Use Inspect the Log Splitter ...... 8
Towing Log Splitter Safety ................ 8
Log Splitter Location .................... 8
Starting the Engine ..................... 9
Stopping the Engine .................... 9
Log Splitter Operation .................. 10
Adjustable Stop Pin (ASP) ............... 10
Install the ASP ....................... 10
Maintenance and Storage .................. 11
Engine Maintenance ................... 11
Oil ............................. 11
Spark Plugs ....................... 11
Air Filter ......................... 11
Cleaning ......................... 11
Maintenance Schedule ................ 12
Log Splitter Maintenance ................ 12
Changing the Hydraulic Oil and Oil Filter
Storage ............................ 13
Log Splitter Storage ................. 13
Engine stored for Less than 30 Days ...... 13
Engines Stored for Over 30 Days ......... 13
Specifications .......................... 14
Log Splitter Specifications ............... 14
Hydraulic Oil ........................ 14
Engine Specifications .................. 14
Fuel .............................. 14
Oil ............................... 14
Spark Plugs ......................... 14
Valve Clearance ....................... 14
Parts Diagram ........................ 15
Parts List ........................... 16
Engine Parts Diagram .................. 17
Engine Parts List ..................... 18
Troubleshooting ......................... 19
Warranty ............................. 20
Warranty Qualifications ................. 20
Repair/Replacement Warranty ............. 20
Do Not Return The Unit To
The Place Of Purchase .................. 20
Warranty Exclusions. . . . . . . . . . . . . . . . . . . . 20
Normal Wear ...................... 20
Installation, Use and Maintenance ........ 20
Other Exclusions .................... 20
Limits of Implied Warranty and Consequential
Damage .......................... 20
Contact Information .................... 20
Address .......................... 20
Customer Service ................... 20
Technical Service ................... 20
INTRODUCTION
ENGLISH 92207
Introduction
Congratulations on your purchase of a Champion
Power Equipment log splitter. CPE designs and builds
log splitters to strict specifications. With proper use
and maintenance, this log splitter will bring years of
satisfying service.
Accessories
Champion Power Equipment manufactures and sells
accessories designed to help you get the most from your
purchase. To find out more please visit our website at:
www.championpowerequipment.com
This Booklet
Portable Log Splitter
This unit is a gasoline engine driven hydraulic log splitter.
It is designed to split wood logs for use as fire wood for
a stove or fire place. This log splitter will only split logs
lengthwise, with the grain only.
Record the model and serial numbers as well as date and place of purchase for future reference. Have this information
available when ordering parts and when making technical or warranty inquiries.
Every effort has been made to ensure the accuracy and
completeness of the information in this manual. We reserve
the right to change, alter and/or improve the product and
this document at any time without prior notice.
Champion Power Equipment Support
1-877-338-0999
Model Number
92207
Serial Number
Date of Purchase
Purchase Location
For O il Typ e see “Add Engine Oil” section. For Fue l Ty pe see “Add Fuel” section.
1 REV 92207-20160927
92207 ENGLISH
MANUAL CONVENTIONS
This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol
is used with a key word to alert you to potential hazards in operating and owning power equipment.
Follow all safety messages to avoid or reduce the risk of serious injury or death.
DANGER
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
CAUTION
CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.
NOTE
If you have questions regarding your log splitter, we can help. Please call our help line at 1-877-338-0999
REV 92207-20160927 2
SAFETY RULES
ENGLISH 92207
WARNING
Read this manual thoroughly before operating your log splitter. Failure to follow instructions could result in serious injury or death.
WARNING
The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects, or other reproductive harm.
DANGER
Log Splitter engine exhaust contains carbon monoxide, a colorless, odorless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death. If you start to feel dizzy or weak, get to fresh air immediately.
Operate log splitter outdoors only in a well ventilated area. DO NOT operate the log splitter inside any building, enclosure or compartment. DO NOT allow exhaust fumes to enter a confined area through windows, doors, vents or other openings. DANGER CARBON MONOXIDE, using a log splitter indoors CAN KILL YOU IN MINUTES.
DANGER
Sparks can result in fire or electrical shock.
When servicing the engine:
Disconnect the spark plug wire and place it where it cannot contact the plug. DO NOT check for spark with the plug removed. Use only approved spark plug testers.
WARNING
Running engines produce heat. Severe burns can occur on contact. Combustible material can catch fire on contact.
DO NOT touch hot surfaces. Avoid contact with hot exhaust gases. Allow equipment to cool before touching. Maintain at least three feet of clearance on all sides to ensure adequate cooling. Maintain at least five feet of clearance from combustible materials.
WARNING
Crush Hazard
DANGER
Rotating parts can entangle hands, feet, hair, clothing and/or accessories. Traumatic amputation or severe laceration can result.
Keep hands and feet away from rotating parts. Tie up long hair and remove jewelry. Operate equipment with guards in place. DO NOT wear loose-fitting clothing, dangling drawstrings or items that could become caught.
WARNING
Projectile Hazard
Pieces of log may be ejected from the splitter while operating. Wear ANSI approved safety glasses when
operating. Be alert.
Wedge can cut through skin and break bones. Keep all limbs away from wedge and endplate.
WARNING
Keep Operator Work Zone Clear
Keep work zone clear of debris while working to ensure safe footing.
WARNING
Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
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92207 ENGLISH
SAFETY RULES
WARNING
This product contains chemicals, including lead, known to the State of California to cause cancer, and birth defects or other reproductive harm. Wash hands after handling.
DANGER
Skin Injection Hazard. High pressure hydraulic oil can inject under your skin.
Make sure all fittings are tightly secure before applying pressure. Relieve system of pressure before servicing.
WARNING
Towing Hazar d
ALWAYS check all local and state regulations regarding towing, licensing and lights before towing your log splitter. Review towing safety warnings in your towing vehicle manual. Drive safely. Be aware of the added length of the log splitter. NEVER ride or transport cargo on the log splitter. Choose a level surface to operate the lo g splitter.
NEVER EXCEED MAX. Towing Speed 45 MPH (72 KPH)
WARNING
DANGER
Fuel and fuel vapors are highly flammable and extremely explosive. Fire or explosion can cause severe burns or death. Unintentional startup can result in entanglement, traumatic amputation or laceration.
When adding or removing fuel:
Turn the engine off and let it cool for at least two minutes before removing the fuel cap. Loosen the cap slowly to relieve pressure in the tank. Only fill or drain fuel outdoors in a well-ventilated area. DO NOT overfill the fuel tank. Always keep fuel away from sparks, open flames, pilot lights, heat and other sources of ignition. DO NOT light or smoke cigarettes.
When starting the engine:
DO NOT attempt to start a damaged engine. Make certain that the gas cap, air filter, spark plug, fuel lines and exhaust system are properly in place. Allow spilled fuel to evaporate fully before attempting to start the engine. Make certain that the log splitter is resting firmly on level ground.
When operating the log splitter:
DO NOT move or tip the log splitter during operation. DO NOT tip the log splitter or allow fuel or oil to spill from the engine. Block the wheels to prevent unintended movement.
When storing the log splitter:
Store away from sparks, open flames, pilot lights, heat and other sources of ignition.
Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let go. Unintentional startup can result in entanglement, traumatic amputation or laceration. Broken bones, fractures, bruises or sprains could result.
When starting engine, pull the starter cord slowly until resistance is felt and then pull rapidly to avoid kickback.
CAUTION
Parts of the hydraulic circuit (cylinder, pump, valve­body, hoses) can become very hot during operation.
CAUTION
Improper treatment or use of the log splitter can damage it, shorten its life and void your warranty.
Use the log splitter only for intended uses. Operate only on level surfaces. DO NOT expose log splitter to excessive moisture, dust, or dirt. DO NOT allow any material to block the cooling slots. DO NOT use the engine if:
– Equipment sparks, smokes or emits flames – Equipment vibrates excessively
REV 92207-20160927 4
ENGLISH 92207
CONTROLS AND FEATURES
Read this owner’s manual before operating your log splitter. Familiarize yourself with the location and function of the
controls and features. Save this manual for future reference.
Log Splitter
4
3
2
11
1
13
12
10
14
5
6
7
9
8
(1) 2” Ball Coupler – For towing the log splitter behind
your vehicle.
(2) Hydraulic Cylinder – 4” bore (10.16 cm) x 22.63”
(57.5 cm) stroke. Rated to 3500 psi.
(3) Mounting Plates – Holds hydraulic cylinder in
place.
(4) Control Valve Handle – Controls the movement of
the cutting wedge.
(5) Wedge
(6) Splitting Beam
5 REV 92207-20160927
(7) Engine – 196cc, OHV, 4-stroke, air cooled.
(8) Tires – Maximum travel speed is 45 MPH (72 KPH).
(9) Hydraulic Fluid Filter
(10) Hydraulic Pump – Pumps hydraulic oil through the
system.
(11) Beam Bracket – Holds splitting beam in place.
(12) Support Leg – Supports log splitter while
operating. Raise leg for towing.
(13) Safety Chains – For use while towing.
(14) Auto Stop Pin (ASP) – Limits the return stroke of
the splitting wedge.
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