10006 Santa Fe Springs Road
Santa Fe Springs, CA 90670 USA
Made in China
92201
Rev 92201-20090714
Owner’s Manual and Operating Instructions
22 TON
LOG SPLITTER
Table of Contents
Introduction ..................................... 1
Portable Log Splitter................................. 1
Accessories ................................................ 1
This Booklet .............................................. 1
Manual Conventions ......................... 2
Safety Rules ...................................... 3
Controls and Features ....................... 5
Log Splitter ............................................... 5
Assembly .......................................... 6
Open Shipping Crate ................................ 6
For parts reference see pages 19-20 in
the manual. ........................................... 6
Step 1 – Wheel Assembly .......................... 6
Step 2 – Tow Bar and Support Leg .......... 6
Step 3 – Attach tow bar to Oil Tank ......... 6
Step 4 – Assemble rear support leg .......... 7
Step 5 – Attach hydraulic cylinder/log
cradle ........................................................ 7
Step 6 – Attach engine ............................. 7
Step 8 – Attach ball coupler and chain .... 7
Step 8 – Attach wheel fenders .................. 8
Step 9 – Attach Hydraulic Hoses ............. 8
Add Engine Oil ......................................... 8
Add Engine Fuel ....................................... 9
Add Hydraulic Oil ..................................... 9
Operation ....................................... 10
Before Each Use Inspect the Log Splitter
................................................................ 10
Towing Log Splitter Safety ..................... 10
Log Splitter Location .............................. 10
Starting the Engine .................................. 11
Stopping the Engine ............................... 12
Log Splitter Operation ............................ 12
See following page for diagrams. ........ 12
Maintenance ................................... 14
Engine Maintenance ............................... 14
Oil ........................................................ 14
Spark Plugs ......................................... 14
Air Filter .............................................. 14
Cleaning .............................................. 15
Maintenance Schedule ........................ 15
Log Splitter Maintenance ....................... 15
Storage ........................................... 16
Log Splitter Storage ................................ 16
Specifications ................................. 17
Log Splitter Specifications ...................... 17
Hydraulic Oil ........................................... 17
Engine Specifications .............................. 17
Fuel .......................................................... 17
Engine Oil ............................................... 17
Spark Plugs ............................................. 17
Valve Clearance ....................................... 17
Parts Diagram ......................................... 18
Parts List ................................................. 19
Engine Parts Diagram ............................. 21
Engine Parts List ..................................... 22
Troubleshooting ............................. 25
Warranty ........................................ 26
Warranty Qualifications .........................26
Repair/Replacement Warranty ..............26
Do not return the unit to the place of
purchase ..................................................26
Warranty Exclusions ...............................26
Normal Wear .......................................26
Installation, Use and Maintenance .....26
Other Exclusions .................................26
Limits of Implied Warranty and
Consequential Damage ...........................26
Contact Information ...............................26
Address ................................................26
Customer Service ................................26
Technical Service .................................26
Notes .............................................. 27
Introduction
Introduction
Congratulations on your purchase of a
Champion Power Equipment log splitter.
CPE designs and builds log splitters to strict
specifications. With proper use and
maintenance, this log splitter will bring
years of satisfying service.
This Owner’s Manual contains important
safety instructions and information. Read
the manual completely before operating the
log splitter. Failure to follow instructions
could result in serious injury or death.
SAVE THESE INSTRUCTIONS FOR
FUTURE REFERENCE.
Accessories
Champion Power Equipment manufactures
and sells accessories designed to help you
get the most from your purchase. To find out
more please visit our web site at
www.championpowerequipment.com
This Booklet
Every effort has been made to ensure the
accuracy and completeness of the
information in this manual. We reserve the
right to change, alter and/or improve the
product and this document at any time
without prior notice.
Portable Log Splitter
This unit is a gasoline engine driven
hydraulic log splitter. It is designed to split
wood logs for use as fire wood for a stove or
fire place. This log splitter will only split
logs lengthwise, with the grain only.
Record the model and serial numbers as well as date and place of purchase for future reference.
Have this information available when ordering parts and when making technical or warranty
inquiries.
Champion Power Equipment Support
1-877-338-0999
Model Number
92201
Serial Number
Date of Purchase
Purchase Location
Rev 92201-20090714 1
Manual Conventions
Manual Conventions
This manual uses the following symbols to
help differentiate between different kinds of
information. The safety symbol is used with
a key word to alert you to potential hazards
in operating and owning power equipment.
Follow all safety messages to avoid or reduce
the risk of serious injury or death.
CAUTION
CAUTION indicates a potentially hazardous
situation which, if not avoided,
minor or moderate injury.
may
result in
CAUTION
DANGER
DANGER indicates an imminently hazardous
situation which, if not avoided,
or serious injury.
will
result in death
WARNING
WARNING indicates a potentially hazardous
situation which, if not avoided,
death or serious injury.
could
result in
CAUTION used without the safety alert symbol
indicates a potentially hazardous situation which,
if not avoided,
may
result in property damage.
NOTE
If you have questions regarding your log splitter,
we can help. Please call our help line at 1-877338-0999.
2 Rev 92201-20090714
Safety Rules
WARNING
Safety Rules
Sparks can result in fire or electrical shock.
WARNING
Read this manual thoroughly before operating
your log splitter. Failure to follow instructions
could result in serious injury or death.
WARNING
The engine exhaust from this product contains
chemicals known to the state of California to
cause cancer, birth defects, or other reproductive
harm.
DANGER
Log Splitter engine exhaust contains carbon
monoxide, a colorless, odorless, poison gas.
Breathing carbon monoxide will cause nausea,
dizziness, fainting or death. If you start to feel
dizzy or weak, get to fresh air immediately.
Operate log splitter outdoors only in a well
ventilated area.
DO NOT operate the log splitter inside any
building, enclosure or compartment.
DO NOT allow exhaust fumes to enter a confined
area through windows, doors, vents or other
openings.
DANGER CARBON MONOXIDE, using a log
splitter indoors CAN KILL YOU IN MINUTES.
DANGER
Rotating parts can entangle hands, feet, hair,
clothing and/or accessories. Traumatic
amputation or severe laceration can result.
Keep hands and feet away from rotating parts.
Tie up long hair and remove jewelry.
Operate equipment with guards in place.
DO NOT wear loose-fitting clothing, dangling
drawstrings or items that could become caught.
When servicing the engine:
Disconnect the spark plug wire and place it
where it cannot contact the plug.
DO NOT check for spark with the plug removed.
Use only approved spark plug testers.
WARNING
Running engines produce heat.
Severe burns can occur on contact.
Combustible material can catch fire on contact.
DO NOT touch hot surfaces.
Avoid contact with hot exhaust gases.
Allow equipment to cool before touching.
Maintain at least three feet of clearance on all
sides to ensure adequate cooling.
Maintain at least five feet of clearance from
combustible materials.
WARNING
Crush Hazard
Wedge can cut through skin and break bones.
Keep all limbs away from wedge and endplate.
WARNING
Projectile Hazard
Pieces of log may be ejected from the splitter
while operating. Wear ANSI approved safety
glasses when operating. Be alert.
Rev 92201-20090714 3
Safety Rules
WARNING
Skin Injection Hazard. High pressure hydraulic
oil can inject under your skin.
Make sure all fittings are tightly secure before
applying pressure. Relieve system of pressure
before servicing.
WARNING
Towing Hazard
ALWAYS check all local and state regulations
regarding towing, licensing and lights before
towing your log splitter.
Review towing safety warnings in your towing
vehicle manual.
Drive safely. Be aware of the added length of the
log splitter.
NEVER ride or transport cargo on the log splitter.
Choose a level surface to operate the log splitter.
NEVER EXCEED MAX. Towing Speed 45 MPH
Make certain that the log splitter is resting firmly
on level ground.
When operating the log splitter:
DO NOT move or tip the log splitter during
operation.
DO NOT tip the log splitter or allow fuel or oil to
spill from the engine.
Block the wheels to prevent unintended
movement.
When storing the log splitter:
Store away from sparks, open flames, pilot lights,
heat and other sources of ignition.
WARNING
Rapid retraction of the starter cord will pull hand
and arm towards the engine faster than you can
let go.
Unintentional startup can result in entanglement,
traumatic amputation or laceration.
Broken bones, fractures, bruises or sprains could
result.
DANGER
Fuel and fuel vapors are highly flammable and
extremely explosive.
Fire or explosion can cause severe burns or
death.
Unintentional startup can result in entanglement,
traumatic amputation or laceration.
When adding or removing fuel
Turn the engine off and let it cool for at least two
minutes before removing the fuel cap. Loosen
the cap slowly to relieve pressure in the tank.
Only fill or drain fuel outdoors in a well-ventilated
area.
DO NOT overfill the fuel tank.
Always keep fuel away from sparks, open flames,
pilot lights, heat and other sources of ignition.
DO NOT light or smoke cigarettes.
When starting the engine
DO NOT attempt to start a damaged engine.
Make certain that the gas cap, air filter, spark
plug, fuel lines and exhaust system are properly
in place.
Allow spilled fuel to evaporate fully before
attempting to start the engine.
When starting engine, pull the starter cord slowly
until resistance is felt and then pull rapidly to
avoid kickback.
CAUTION
Improper treatment or use of the log splitter can
damage it, shorten its life and void your
warranty.
Use the log splitter only for intended uses.
Operate only on level surfaces.
DO NOT expose log splitter to excessive
moisture, dust, or dirt.
DO NOT allow any material to block the cooling
slots.
DO NOT use the engine if:
Equipment sparks, smokes or emits flames
Equipment vibrates excessively
4 Rev 92201-20090714
Controls and Features
Controls and Features
Read this owner’s manual before operating your log splitter. Familiarize yourself with the
location and function of the controls and features. Save this manual for future reference.
Log Splitter
(1) 2” Ball Coupler– For towing the log
splitter behind your vehicle.
(2) Hydraulic Cylinder – 4” bore x 23”
stroke. Rated to 3500 psi.
(3) Control Valve Handle – Controls the
movement of the cutting wedge.
(4) Wedge
(5) Log Cradle – Keeps the log on the
beam.
Rev 92201-20090714 5
(6) Beam – 6” wide flange beam.
(7) Engine – 196cc, OHV, 4-stroke, air
cooled.
(8) Tires – Maximum travel speed is 45
mph.
(9) Hydraulic Pump – Pumps hydraulic
oil through the system.
(10) Support Leg – Supports log splitter
while operating. Raise leg for towing.
(11) Safety Chains – For use while towing.
Assembly
Assembly
Your log splitter requires some assembly.
If you have any questions regarding the
assembly of your log splitter, call our help
line at 1-877-338-0999. Please have your
serial number and model number available.
Open Shipping Crate
1. Set the shipping crate on a solid, flat
surface.
2. Carefully cut the shipping bands and
remove lid of shipping crate.
3. Using two people to lift, carefully
remove the engine, oil tank, wheels, tow
bar, support legs, and hardware. (For
parts reference see page 18 in manual.)
4. Leave the hydraulic cylinder/log
cradle in the shipping crate until
step 5 in the assembly process.
5. Locate all hardware before beginning
assembly.
For parts reference see pages
18-20 in the manual.
Step 1 – Wheel Assembly
1. Slide wheel onto oil tank axle
2. Secure the wheel with slotted nut
M12x25 (86)
3. Repeat steps 1-2 for other wheel.
Step 2 – Tow Bar and
Support Leg
1. Attach the support leg (62) to the tow
bar (30). Tighten by hand with a set
screw (88).
2. Assemble according to diagram below
Step 3 – Attach tow bar to Oil
Tank
1. Attach tow bar to using 4 M12x40 bolts,
M12 flat washers and nuts.
2. See diagram for reference
6 Rev 92201-20090714
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