OWNER’S MANUAL AND OPERATING INSTRUCTIONS
15 Ton
LOG SPLITTER
MODEL NUMBER
YEAR
SAVE THESE INSTRUCTIONS
Important Safety Instructions
are included in this manual.
LIMITED WARRANTY
1
MADE IN CHINA
REV 91551-20120103
91551
10006 Santa Fe Springs Road
Santa Fe Springs CA 90670
USA / 1-877-338-0999
www.championpowerequipment.com
Have questions or need assistance?
Do not return this product to the store!
WE ARE HERE TO HELP!
Visit our website:
www.championpowerequipment.com
for more info:
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• Frequently Asked Questions
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Call our Customer Care Team Toll-Free at:
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TABLE OF CONTENTS
91551
15 Ton
LOG SPLITTER
Introduction ............................ 1
Introduction .......................... 1
Portable Log Splitter .................... 1
Accessories .......................... 1
This Booklet .......................... 1
Manual Conventions ....................... 2
Safety Rules ............................ 3
Training ............................. 5
Preparation .......................... 5
Operation ............................ 6
Maintenance and Storage ................. 6
Controls and Features ..................... 7
Log Splitter .......................... 7
Assembly .............................. 8
Open Shipping Crate .................... 8
1) Attach Beam to Axle Assembly ........... 8
2) Install Wheels ....................... 8
3) Install the Tow Bar and Support Leg ....... 8
4) Install the Engine .................... 8
5) Install the Thrust Plate and Cylinder ....... 9
6) Install the Hydraulic Hoses .............. 9
Add Engine Oil ........................ 9
Add Engine Fuel ...................... 10
Add Hydraulic Oil ..................... 10
Operation ............................. 11
Before Each Use Inspect the Log Splitter ..... 11
Towing Log Splitter Safety ............... 11
Log Splitter Location ................... 11
Starting the Engine .................... 12
Stopping the Engine ................... 12
Log Splitter Operation .................. 13
Maintenance and Storage .................. 14
Engine Maintenance ................... 14
Oil ............................. 14
Spark Plugs ....................... 14
Air Filter ......................... 14
Cleaning ......................... 14
Maintenance Schedule ................ 15
Log Splitter Maintenance ................ 15
Hydraulic Oil ...................... 15
Storage ............................ 15
Log Splitter Storage ................. 15
Engine stored for Less than 30 Days ...... 15
Engines Stored for Over 30 Days ......... 15
Specifications .......................... 16
Log Splitter Specifications ............... 16
Hydraulic Oil System ................... 16
Engine Specifications .................. 16
Fuel .............................. 16
Oil ............................... 16
Spark Plugs ......................... 16
Valve Clearance ....................... 16
Parts Diagram ........................ 17
Parts List ........................... 18
Engine Parts Diagram .................. 19
Engine Parts List ..................... 20
Troubleshooting ......................... 21
Warranty ............................. 22
Warranty Qualifications ................. 22
Repair/Replacement Warranty ............. 22
Do Not Return The Unit
To The Place Of Purchase ............... 22
Warranty Exclusions. . . . . . . . . . . . . . . . . . . . 22
Normal Wear ...................... 22
Installation, Use and Maintenance ........ 22
Other Exclusions .................... 22
Limits of Implied Warranty
and Consequential Damage ............ 22
Contact Information .................... 22
Address .......................... 22
Customer Service ................... 22
Technical Service ................... 22
INTRODUCTION
ENGLISH 91551
Introduction
Congratulations on your purchase of a Champion
Power Equipment log splitter. CPE designs and builds
log splitters to strict specifications. With proper use
and maintenance, this log splitter will bring years of
satisfying service.
Accessories
Champion Power Equipment manufactures and sells
accessories designed to help you get the most from your
purchase. To find out more, please visit our website at:
www.championpowerequipment.com
This Booklet
Portable Log Splitter
This unit is a gasoline engine driven hydraulic log splitter.
It is designed to split wood logs for use as firewood for
a stove or fireplace. This log splitter will only split logs
lengthwise, with the grain only.
Record the model and serial numbers as well as date and place of purchase for future reference. Have this information
available when ordering parts and when making technical or warranty inquiries.
Every effort has been made to ensure the accuracy and
completeness of the information in this manual. We reserve
the right to change, alter and/or improve the product and
this document at any time without prior notice.
Champion Power Equipment Support
1-877-338-0999
Model Number
91551
Serial Number
Date of Purchase
Purchase Location
For O il Type see “Add Engine Oil” section. For Fue l Typ e see “Add Fuel” section.
1 REV 91551-20120103
91551 ENGLISH
MANUAL CONVENTIONS
This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol
is used with a key word to alert you to potential hazards in operating and owning power equipment.
Follow all safety messages to avoid or reduce the risk of serious injury or death.
DANGER
DANGER indicates an imminently hazardous
situation which, if not avoided, will result in death
or serious injury.
WARNING
WARNING indicates a potentially hazardous
situation which, if not avoided, could result in
death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous
situation which, if not avoided, may result in minor
or moderate injury.
CAUTION
CAUTION used without the safety alert symbol
indicates a potentially hazardous situation which, if
not avoided, may result in property damage.
NOTE
If you have questions regarding your log splitter, we can
help. Please call our help line at 1-877-338-0999
REV 91551-20120103 2
SAFETY RULES
ENGLISH 91551
WARNING
Read this manual thoroughly before operating your
log splitter. Failure to follow instructions could result
in serious injury or death.
WARNING
The engine exhaust from this product contains
chemicals known to the state of California to cause
cancer, birth defects, or other reproductive harm.
DANGER
Log Splitter engine exhaust contains carbon
monoxide, a colourless. odourless, poison gas.
Breathing carbon monoxide will cause nausea,
dizziness, fainting or death. If you start to feel dizzy
or weak, get to fresh air immediately.
Operate log splitter outdoors only in a well
ventilated area. DO NOT operate the log splitter
inside any building, enclosure or compartment.
DO NOT allow exhaust fumes to enter a confined
area through windows, doors, vents or other
openings. DANGER CARBON MONOXIDE, using a
log splitter indoors CAN KILL YOU IN MINUTES.
DANGER
DANGER
Sparks can result in fire or electrical shock.
When servicing the engine:
Disconnect the spark plug wire and place it where
it cannot contact the plug. DO NOT check for spark
with the plug removed. Use only approved spark
plug testers.
WARNING
Running engines produce heat. Severe burns can
occur on contact. Combustible material can catch
fire on contact.
DO NOT touch hot surfaces. Avoid contact with
hot exhaust gases. Allow equipment to cool before
touching. Maintain at least three feet of clearance
on all sides to ensure adequate cooling. Maintain
at least five feet of clearance from combustible
materials.
WARNING
Crush Hazard
Wedge can cut through skin and break bones. Keep
all limbs away from wedge and endplate.
Rotating parts can entangle hands, feet, hair,
clothing and/or accessories. Traumatic amputation or
severe laceration can result.
Keep hands and feet away from rotating parts. Tie up
long hair and remove jewellery. Operate equipment
with guards in place. DO NOT wear loose-fitting
clothing, dangling drawstrings or items that could
become caught.
3 REV 91551-20120103
WARNING
Projectile Hazard
Pieces of log may be ejected from the splitter while
operating. Wear ANSI approved safety glasses when
operating. Be alert.
WARNING
Keep Operator Work Zone Clear
Keep work zone clear of debris while working to
ensure safe footing.
91551 ENGLISH
SAFETY RULES
DANGER
Skin Injection Hazard. High pressure hydraulic oil
can inject under your skin.
Make sure all fittings are tightly secure before
applying pressure. Relieve system of pressure
before servicing.
WARNING
Towing Hazard
ALWAYS check all local and state regulations
regarding towing, licensing and lights before towing
your log splitter. Review towing safety warnings in
your towing vehicle manual.
Drive safely. Be aware of the added length of the
log splitter. NEVER ride or transport cargo on the
log splitter. Choose a level surface to operate the
lo g splitter.
NEVER EXCEED MAX. Towing Speed 15 MPH (24
KPH)
DANGER
Fuel and fuel vapours are highly flammable and
extremely explosive.
Fire or explosion can cause severe burns or death.
Unintentional startup can result in entanglement,
traumatic amputation or laceration.
When adding or removing fuel:
Turn the engine off and let it cool for at least two
minutes before removing the fuel cap. Loosen the
cap slowly to relieve pressure in the tank. Only fill
or drain fuel outdoors in a well-ventilated area.
DO NOT overfill the fuel tank. Always keep fuel
away from sparks, open flames, pilot lights, heat
and other sources of ignition. DO NOT light or
smoke cigarettes.
When starting the engine:
DO NOT attempt to start a damaged engine. Make
certain that the gas cap, air filter, spark plug,
fuel lines and exhaust system are properly in
place. Allow spilled fuel to evaporate fully before
attempting to start the engine.
Make certain that the log splitter is resting firmly on
level ground.
WARNING
Rapid retraction of the starter cord will pull hand and
arm towards the engine faster than you can let go.
Unintentional startup can result in entanglement,
traumatic amputation or laceration.
Broken bones, fractures, bruises or sprains could
result.
When starting engine, pull the starter cord slowly
until resistance is felt and then pull rapidly to avoid
kickback.
CAUTION
Parts of the hydraulic circuit (cylinder, pump, valvebody, hoses) can become very hot during operation.
When operating the log splitter:
DO NOT move or tip the log splitter during
operation.
DO NOT tip the log splitter or allow fuel or oil to
spill from the engine. Block the wheels to prevent
unintended movement.
When storing the log splitter:
Store away from sparks, open flames, pilot lights,
heat and other sources of ignition.
CAUTION
Improper treatment or use of the log splitter can
damage it, shorten its life and void your warranty.
Use the log splitter only for intended uses. Operate
only on level surfaces. DO NOT expose log splitter
to excessive moisture, dust, or dirt.
DO NOT allow any material to block the cooling
slots. DO NOT use the engine if:
– Equipment sparks, smokes or emits flames
– Equipment vibrates excessively
REV 91551-20120103 4
SAFETY RULES
ENGLISH 91551
Training
1. Read the Operator’s Manual completely before
attempting to use this log splitter.
2. Do not allow anyone to operate your log splitter who
has not read the Operator’s Manual or has not been
instructed on the safe use of the log splitter.
3. Never allow children or untrained adults to operate this
machine.
4. Many accidents occur when more than one (1) person
operates the log splitter. If a helper is assisting in
loading logs to be split, never actuate controls until
helper is clear of the area.
5. Never allow anyone to ride on the machine.
6. Never transport cargo on the log splitter.
7. High fluid pressures are developed in hydraulic log
splitters. Pressurized hydraulic fluid escaping through
a pin hole opening can puncture skin and cause sever
blood poisoning. Therefore, the following instructions
should be heeded at all times.
a) Do not operate the unit with frayed, kinked,
cracked or damaged hoses, fittings, or tubing.
b) Stop the engine and relieve hydraulic system
pressure before changing or adjusting fittings,
hoses, tubing, or other system components.
c) Do not adjust the pressure settings of the pump or
valve.
d) Do not check for leaks with your hand. Leaks can
be detected by passing cardboard or wood over the
suspected area. Look for discoloration. If injured
by escaping fluid, see a doctor at once. Serious
infection or reaction can develop if proper medical
treatment is not administered immediately.
8. Keep the operator zone and adjacent area clear for
safe, secure footing.
9. If your log splitter is equipped with an internalcombustion engine and intended for use near any
unimproved forest, brush, or grass covered land,
the engine exhaust should be equipped with a spark
arrestor. Make sure you comply with local, state, and
federal codes. Take appropriate fire-fighting equipment
with you.
10. Log splitters should be used only for splitting
wood. Do not use for other purposes unless the
manufacturer provides attachments and instructions.
Preparation
1. Be thoroughly familiar with all controls and with proper
use of the equipment.
a) Always wear safety shoes or heavy boots.
b) Always wear safety glasses or goggles when
operating the machine.
c) Never wear jewelry or loose-fitting clothing that
might become entangled in moving or rotating
parts of the machine.
2. Make sure the splitter is on a level surface. Block the
machine as required to prevent unintended movement.
3. Always operate the splitter from the manufacturer’s
indicated operator zone.
4. Logs to be split on ram-type units should be as
squarely as possible.
a) Use an approved fuel container.
b) Never add fuel to a running or hot engine.
c) Fill fuel tank outdoors with extreme care. Never fill
fuel tank indoors.
d) Replace gasoline cap securely and clean up spilled
fuel.
5 REV 91551-20120103
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