Champion Power Equipment 90037 Operator's Manual for All Serial Numbers in

10006 Santa Fe Springs Road Santa Fe Springs, CA 90670 USA Made in China
90037
Rev 90037-20080818
Owner’s Manual and Operating Instructions
22 TON
LOG SPLITTER
Table of Contents
Introduction ..................................... 1
Portable Log Splitter................................. 1
Accessories ................................................ 1
This Booklet .............................................. 1
Manual Conventions ......................... 2
Safety Rules ...................................... 3
Controls and Features ....................... 5
Log Splitter ............................................... 5
Assembly .......................................... 6
Open Shipping Crate ................................ 6
For parts reference see pages 13-15 in
the manual. ........................................... 6
Step 1 – Wheel Assembly .......................... 6
Step 2 – Attach Oil Filter .......................... 6
Step 3 – Tow Bar and Support Leg .......... 6
Step 4 – Attach tow bar to oil tank ........... 7
Step 5 – Assemble rear support leg .......... 7
Step 6 – Attach hydraulic cylinder/log
cradle ........................................................ 7
Step 7 – Attach engine .............................. 7
Step 8 – Attach ball coupler and chain .... 8
Step 9 – Attach wheel fenders .................. 8
Step 10 – Attach Hydraulic Hoses ........... 8
Add Engine Oil ......................................... 9
Add Engine Fuel ....................................... 9
Add Hydraulic Oil ..................................... 9
Operation ....................................... 10
Log Splitter Location .............................. 10
Starting the Engine ................................. 10
Stopping the Engine ............................... 10
Log Splitter Operation ............................ 10
See following page for diagrams. ........ 10
Maintenance ................................... 12
Engine Maintenance ............................... 12
Oil ........................................................ 12
Spark Plugs ......................................... 12
Air Filter .............................................. 12
Cleaning .............................................. 13
Maintenance Schedule ........................ 13
Log Splitter Maintenance ....................... 13
Storage ........................................... 14
Engine Storage ........................................ 14
Specifications ................................. 15
Please refer to the engine manual for specifications, parts lists and diagrams
............................................................. 15
Log Splitter Specifications ...................... 15
Hydraulic Oil ........................................... 15
Parts Diagram ......................................... 16
Parts List ................................................. 17
Troubleshooting ............................. 20
Warranty ........................................ 21
Warranty Qualifications ......................... 21
Repair/Replacement Warranty .............. 21
Do not return the unit to the place of
purchase .................................................. 21
Warranty Exclusions ............................... 21
Normal Wear ....................................... 21
Installation, Use and Maintenance ..... 21
Other Exclusions ................................. 21
Limits of Implied Warranty and
Consequential Damage ........................... 21
Contact Information ............................... 21
Address ................................................ 21
Customer Service ................................ 21
Technical Service ................................. 21
Notes .............................................. 22
Introduction
Introduction
Congratulations on your purchase of a Champion Power Equipment log splitter. CPE designs and builds log splitters to strict specifications. With proper use and maintenance, this log splitter will bring years of satisfying service.
Portable Log Splitter
This unit is a gasoline engine driven log splitter. It is designed to split wood logs for use as fire wood for a stove or fire place.
Record the model and serial numbers as well as date and place of purchase for future reference. Have this information available when ordering parts and when making technical or warranty inquiries.
Champion Power Equipment Support
Accessories
Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase. To find out more please visit our web site at
www.championpowerequipment.com
This Booklet
Every effort has been made to ensure the accuracy and completeness of the information in this manual. We reserve the right to change, alter and/or improve the product and this document at any time without prior notice.
1-877-338-0999
Model Number
90037
Serial Number
Date of Purchase
Purchase Location
Rev 90037-20080818 1
Manual Conventions
Manual Conventions
This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment.
Follow all safety messages to avoid or reduce the risk of serious injury or death.
CAUTION
CAUTION indicates a potentially hazardous situation which, if not avoided, minor or moderate injury.
may
result in
CAUTION
DANGER
DANGER indicates an imminently hazardous situation which, if not avoided, or serious injury.
will
result in death
WARNING
WARNING indicates a potentially hazardous situation which, if not avoided, death or serious injury.
could
result in
CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided,
may
result in property damage.
NOTE
If you have questions regarding your log splitter, we can help. Please call our help line at 1-877­338-0999.
2 Rev 90037-20080818
Safety Rules
WARNING
Safety Rules
Sparks can result in fire or electrical shock.
WARNING
Read this manual thoroughly before operating your log splitter. Failure to follow instructions could result in serious injury or death.
WARNING
The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects, or other reproductive harm.
DANGER
Log Splitter engine exhaust contains carbon monoxide, a colorless, odorless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death.
Operate log splitter outdoors only in a well ventilated area. DO NOT operate the log splitter inside any building, enclosure or compartment. DO NOT allow exhaust fumes to enter a confined area through windows, doors, vents or other openings.
DANGER
Rotating parts can entangle hands, feet, hair, clothing and/or accessories.
Traumatic amputation or severe laceration can result.
Keep hands and feet away from rotating parts. Tie up long hair and remove jewelry. Operate equipment with guards in place. DO NOT wear loose-fitting clothing, dangling drawstrings or items that could become caught.
When servicing the engine:
Disconnect the spark plug wire and place it where it cannot contact the plug. DO NOT check for spark with the plug removed. Use only approved spark plug testers.
WARNING
Running engines produce heat. Severe burns can occur on contact. Combustible material can catch fire on contact.
DO NOT touch hot surfaces. Avoid contact with hot exhaust gases. Allow equipment to cool before touching. Maintain at least three feet of clearance on all sides to ensure adequate cooling. Maintain at least five feet of clearance from combustible materials.
WARNING
Crush Hazard
Wedge can cut through skin and break bones. Keep all limbs away from wedge and endplate.
WARNING
Projectile Hazard
Pieces of log may be ejected from the splitter while operating. Wear ANSI approved safety glasses when operating. Be alert.
WARNING
Skin Injection Hazard. High pressure hydraulic oil can inject under your skin.
Make sure all fittings are tightly secure before applying pressure. Relieve system of pressure before servicing.
Rev 90037-20080818 3
Safety Rules
WARNING
Towing Hazard
Review towing safety warnings in your towing vehicle manual. Drive safely. Be aware of the added length of the log splitter. NEVER ride or transport cargo on the log splitter. Choose a level surface to operate the log splitter.
NEVER EXCEED MAX. Towing Speed 30 MPH
DANGER
Fuel and fuel vapors are highly flammable and extremely explosive.
Fire or explosion can cause severe burns or death.
Unintentional startup can result in entanglement, traumatic amputation or laceration.
When adding or removing fuel
Turn the engine off and let it cool for at least two minutes before removing the fuel cap. Loosen the cap slowly to relieve pressure in the tank. Only fill or drain fuel outdoors in a well-ventilated area. DO NOT overfill the fuel tank. Always keep fuel away from sparks, open flames, pilot lights, heat and other sources of ignition. DO NOT light or smoke cigarettes.
When starting the engine
DO NOT attempt to start a damaged engine. Make certain that the gas cap, air filter, spark plug, fuel lines and exhaust system are properly in place. Allow spilled fuel to evaporate fully before attempting to start the engine. Make certain that the log splitter is resting firmly on level ground.
When operating the log splitter:
DO NOT move or tip the log splitter during operation. DO NOT tip the log splitter or allow fuel or oil to spill from the engine. Block the wheels to prevent unintended movement.
When storing the log splitter:
Store away from sparks, open flames, pilot lights, heat and other sources of ignition.
WARNING
Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let go.
Unintentional startup can result in entanglement, traumatic amputation or laceration.
Broken bones, fractures, bruises or sprains could result.
When starting engine, pull the starter cord slowly until resistance is felt and then pull rapidly to avoid kickback.
CAUTION
Improper treatment or use of the Log Splitter can damage it, shorten its life and void your warranty.
Use the log splitter only for intended uses. Operate only on level surfaces. DO NOT expose log splitter to excessive moisture, dust, or dirt. DO NOT allow any material to block the cooling slots. DO NOT use the engine if: Equipment sparks, smokes or emits flames Equipment vibrates excessively
4 Rev 90037-20080818
Controls and Features
Controls and Features
Read this owner’s manual before operating your log splitter. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference.
Log Splitter
(1) 2” Ball coupler– For towing the log splitter behind your vehicle.
(2) Hydraulic Cylinder – 4” bore x 23” stroke. Rated to 3500 psi.
(3) Control Valve Handle – Controls the movement of the cutting wedge.
(4) Wedge (5) Log Cradle – Keeps the log on the
beam.
Rev 90037-20080818 5
(6) Beam – 6” wide flange beam. (7) Engine – 196cc, OHV, 4-stroke, air
cooled. (8) Tires – Maximum travel speed is 30
mph. (9) Hydraulic Pump – Pumps hydraulic
oil through the system. (10) Support Leg – Supports log splitter
while operating. Raise leg for towing. (11) Safety Chains – For use while towing.
Assembly
Assembly
Your log splitter requires some assembly.
If you have any questions regarding the assembly of your log splitter, call our help line at 1-877-338-0999. Please have your serial number and model number available.
Open Shipping Crate
1. Set the shipping crate on a solid, flat
surface.
2. Carefully cut the shipping bands and
remove lid of shipping crate.
3. Using two people to lift, carefully
remove the engine, oil tank, wheels, tow bar, support legs, and hardware. (For parts reference see page 13 in manual.)
4. Leave the hydraulic cylinder/log
cradle in the shipping crate until step 6 in the assembly process.
5. Locate all hardware before beginning
assembly.
Step 2 – Attach Oil Filter
1. Locate parts 69-71, 75-77.
2. Assemble according to diagram below
Step 3 – Tow Bar and Support Leg
1. Slide support leg into mounting bracket
on the tow bar. Secure with pin (42).
For parts reference see pages 13-15 in the manual.
Step 1 – Wheel Assembly
1. Slide wheel onto oil tank axle
2. Slide on 1 flat washer Ø20
3. Secure with slotted nut M16, cotter pin,
and attach the axle cap (#101)
4. Repeat steps 1-3 for other wheel.
6 Rev 90037-20080818
Assembly
Step 4 – Attach tow bar to oil tank
1. Attach tow bar to using 4 M12x40 bolts,
M12 flat washers and nuts.
2. See diagram for reference
Step 5 – Assemble rear support leg
1. Attach rear support leg to tow bar using
1 M10x75 bolt, M10 flat washer and nut
2. Slide in hitch pin (35) and secure with R
pin.
Step 6 – Attach hydraulic cylinder/log cradle
1. Carefully remove the sides of the crate
before lifting the final piece. Using two or more people, carefully lift the hydraulic cylinder/log splitter piece out of shipping crate and onto the tow bar.
2. Slide hinge pin (37) into place. Secure
with cotter pin.
3. Set into place and secure with spring
loaded hitch pin (29)
Step 7 – Attach engine
1. Attach the engine to the oil tank
mounting plate using 4 M8x55 bolts, M8 flat washers, lock washers, and nuts.
2. Place 4 polyurethane washers (103) and
4 flat washers (102) between engine and mounting plate.
Rev 90037-20080818 7
Assembly
Step 8 – Attach ball coupler and chain
1. Attach the coupler to tow bar using
M12x80 bolts, M12 flat washers and lock nuts.
2. Attach two chains to tow bar using
M12x90 bolts, M12 flat washer and lock nuts.
Step 10 – Attach Hydraulic Hoses
1. Thread the outlet connector (59) to the
top of the gear pump (47). Use Teflon tape to ensure tight fit.
2. Place an O ring (61) onto the exposed
threads of the outlet connector. Then attach hose (13) to outlet connector
3. Attach hose (15) to the port on the oil
tank. Place an O ring on the port and tighten the hose using Teflon tape.
4. Attach oil hose (60) to the bottom of the
gear pump (47).
Step 9 – Attach wheel fenders
1. Attach two fenders using M10x25 bolts,
M10 lock washers, flat washers and lock nuts.
8 Rev 90037-20080818
Assembly
Add Engine Oil
CAUTION
DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil. Damage to the log splitter as a result of failure to follow these instructions will void your warranty.
1. Make sure the log splitter is on a flat,
level surface.
2. Remove oil fill cap/dipstick to add oil.
3. Add 0.63 qt (0.6 L) of oil and replace oil
fill cap/dipstick.
4. Check engine oil level daily and add as
needed.
CAUTION
The engine is equipped with a low-oil-shutoff and the will stop when the oil level in the crankcase falls below the threshold level.
CAUTION
Use regular unleaded gasoline with a minimum octane rating of 85.
DO NOT mix oil and gasoline. Fill tank to approximately ¼” below the top of the tank to allow for fuel expansion. DO NOT fill fuel tank indoors. DO NOT fill fuel tank when the engine is running or hot. DO NOT overfill the fuel tank. DO NOT light cigarettes or smoke when filling the fuel tank.
Add Hydraulic Oil
1. Make sure the log splitter is on a flat,
level surface.
2. Remove the oil cap from the oil tank.
3. Add 3.4 gallons of hydraulic oil - 10W
AW32, ASLE H-150, or ISO 32 are all acceptable types of fluid.
NOTE
Check oil often during the break-in period. Refer to the Maintenance section for recommended service intervals.
Add Engine Fuel
1. Use clean, fresh, regular unleaded fuel
with a minimum octane rating of 85.
2. DO NOT mix oil with fuel.
3. Clean the area around the fuel cap.
4. Remove the fuel cap
5. Slowly add fuel to the tank. DO NOT
overfill. Allow approximately ¼ inch of space for fuel expansion.
6. Screw on the fuel cap and wipe away any
spilled fuel.
Rev 90037-20080818 9
Operation
Operation
Log Splitter Location
This log splitter must have at least five feet of clearance from combustible material. Leave at least three feet of clearance on all sides of the log splitter to allow for adequate cooling, maintenance and servicing. DO NOT place the log splitter near vents or intakes where engine exhaust fumes could be drawn into occupied or confined spaces. Carefully consider wind and air currents when positioning log splitter.
Starting the Engine
1. Make certain the log splitter is on a flat,
level surface.
2. Flip engine switch to “ON” position.
3. Move the fuel lever (Item C) to the “ON”
position (to the right).
NOTE
If the engine starts but does not run make certain that the log splitter is on a flat, level surface. The engine is equipped with a low oil sensor that will prevent the engine from running when the oil level falls below a critical threshold.
Stopping the Engine
1. Turn the ignition switch to the “Off”
position.
2. Turn the fuel valve to the “Off” position.
Log Splitter Operation
1. Load a log onto the beam against the
end plate (MAX LOG LENGTH - 24”).
2. Make sure all limbs are clear of crush
zones.
3. Push the control valve handle forward
(towards the end plate) to split the log.
4. Push the control valve handle backward
to return the wedge to its original position.
5. Clear the split wood from the work zone.
4. Move the choke lever (Item B) to the
“Choke” position (to the left).
5. Pull the starter cord slowly until
resistance is felt and then pull rapidly
6. As engine warms up, move the choke
lever to “Run” (to the right).
7. Move the throttle lever (Item A) to the
“Fast” position.
See following page for diagrams.
10 Rev 90037-20080818
Operation
Rev 90037-20080818 11
Maintenance
Maintenance
The owner/operator is responsible for all periodic maintenance.
WARNING
Never operate a damaged or defective log splitter.
WARNING
Improper maintenance will void your warranty.
Complete all scheduled maintenance in a timely manner. Correct any issue before operating the log splitter.
NOTE
For service or parts assistance, contact our help line at 1-877-338-0999.
Engine Maintenance
To prevent accidental starting, remove and ground spark plug wire before performing any service.
Oil
Change oil when the engine is warm. Refer to the oil specification to select the proper grade of oil for your operating environment.
1. Remove the oil drain plug with a 15 mm
socket and extension.
2. Allow the oil to drain completely.
3. Replace the drain plug.
4. Remove oil fill cap/dipstick to add oil.
5. Add 0.63 qt (0.6 L) of oil and replace oil
fill cap/dipstick.
6. Dispose of used oil at an approved waste
management facility.
Spark Plugs
1. Remove the spark plug cable from the
spark plug.
2. Inspect the electrode on the plug. It
must be clean and not worn to produce the spark required for ignition.
3. Make certain the spark plug gap is 0.7 -
0.8mm (0.028 - 0.031 in.).
4. Refer to the spark plug recommendation
chart when replacing the plug.
5. Carefully thread the plug into the
engine.
6. Use the spark plug tool to firmly install
the plug.
7. Attach the spark plug wire to the plug.
Air Filter
1. Remove the snap-on cover holding the
air filter to the assembly.
2. Remove the foam element.
3. Wash in liquid detergent and water.
Squeeze thoroughly dry in a clean cloth.
4. Saturate in clean engine oil.
5. Squeeze in a clean, absorbent cloth to
remove all excess oil.
6. Place the filter in the assembly.
7. Reattach the air filter cover and snap in
place.
12 Rev 90037-20080818
Maintenance
Cleaning
CAUTION
DO NOT spray engine with water.
Water can contaminate the fuel system.
Use a damp cloth to clean exterior surfaces of the engine. Use a soft bristle brush to remove dirt and oil. Use an air compressor (25 PSI) to clear dirt and debris from the engine.
Maintenance Schedule
Follow the service intervals indicated in the schedule below. Service your log splitter more frequently when operating in adverse conditions. Contact our help line at 1-877-338-0999 to locate the nearest Champion Power Equipment certified service dealer for your log splitter or engine maintenance needs.
Every 8 hours or daily
Check oil level Clean around air intake and muffler
First 5 Hours
Change oil
Every 50 hours or every season
Clean air filter
Change oil if operating in hot environments
Every 100 hours or every season
Change oil Clean/Adjust spark plug Check/Adjust valve clearance * Clean spark arrester Clean fuel tank and filter *
Every 3 years
Replace fuel line
* To be performed by knowledgeable,
experienced owners or Champion Power
Equipment certified service dealers
Log Splitter Maintenance
Make certain that the log splitter is kept clean and stored properly. Only operate the unit on a flat, level surface in a clean, dry operating environment. DO NOT expose the unit to extreme conditions, excessive dust, dirt, moisture or corrosive vapors.
CAUTION
DO NOT use a garden hose to clean the Log Splitter.
Water can enter the engine through the cooling slots and damage the engine windings.
Use a damp cloth to clean exterior surfaces of the log splitter. Use a soft bristle brush to remove dirt and oil. Use an air compressor (25 PSI) to clear dirt and debris from the log splitter. Inspect all air vents and cooling slots to ensure that they are clean and unobstructed.
Rev 90037-20080818 13
Storage
Storage
Engine Storage
Engines stored for over 30 days need to be drained of fuel to prevent gum from forming in the fuel system, carburetor components and hoses. For long term storage, please follow these guidelines.
1. Allow the engine to cool completely
before storage.
2. Clean the engine according to the
instructions in the Maintenance section.
3. Drain all fuel completely from the fuel
line and carburetor to prevent gum from forming.
4. Add a fuel stabilizer into the fuel tank.
5. Change the oil.
6. Remove the spark plug and pour about
½ ounce of oil into the cylinder. Crank the engine slowly to distribute the oil and lubricate the cylinder.
7. Reattach the spark plug.
14 Rev 90037-20080818
Specifications
Specifications
Please refer to the engine manual for specifications, parts lists and diagrams
Log Splitter Specifications
Ram Force 22 Ton Cycle Time 18 seconds Hydraulic Tank Capacity 3.4 gal (12.8 L) Max Log Length 23 inches (58 cm) Max Log Weight 100 lb. (45 kg) Coupler Ball Size 2 inches (5 cm) Tire Size 15 inches (38 cm) Max towing speed 30MPH Engine 196 cc, OHV, 4 stroke Cylinder size 4” x 23” (10 cm x 58 cm) Cylinder rod size 1.57 in. (3.9 cm) Hydraulic Fluid Type 10W AW32, ASLE H­150, ISO 32 Gear Pump 2-stage Max pressure 3500 psi Max flow capacity 8 GPM Control Valve Detent (auto-return)
Overall dimensions Weight 444 lbs. (202 kg) Height 45 inches (114.3 cm) Width 40.5 inches (102.8 cm) Length 86.6 inches (219.9 cm)
Hydraulic Oil
Oil capacity is 3.4 gallons (12.8 L). Use types 10W AW32, ASLE H-150, and ISO32
Rev 90037-20080818 15
Specifications
Parts Diagram
16 Rev 90037-20080818
Specifications
Parts List
Item Part Number Description Qty
1 90037-001 Beam 1 2 90037-002 Bolt M12x55 12 3 90037-003 Flat Washer ø12 20 4 90037-004 Nut M12 12 5 90037-005 Wedge Slide 1 6 90037-006 Spacer 2 7 90037-007 Plate 2 8 90037-008 Lock Washer ø18 4
9 90037-009 Flat Washer ø18 4 10 90037-010 Nut M18 4 11 90037-011 Wedge Pin 1 12 90037-012 Split Pin 4x40 3 13 90037-013 Hydraulic Hose (Valve-Pump) 1 14 90037-014 Log Splitter Control Valve 1 15 90037-015 Hydraulic Hose (Valve-Oil Tank) 1 16 90037-016 Valve Handle 1 17 90037-017 Pin 5x28 2 18 90037-018 Split Pin 2x10 3 19 90037-019 Pin 5x18 1 20 90037-020 Valve A-Joiner 1 21 90037-021 Combination Washer ø14 4 22 90037-022 Bolt Connector 2 23 90037-023 Hydraulic Hose (Valve-Cylinder) 1 24 90037-024 Cylinder 1 25 90037-025 Flat Washer ø20 1 26 90037-026 R Pin 3x55 2 27 90037-027 Spring 1 28 90037-028 2" Coupler 1 29 90037-029 Hitch Pin 1 30 90037-030 Tow Bar 1 31 90037-031 Bolt M12x40 4 32 90037-032 Lock Nut M10 7 33 90037-033 Lock Washer ø10 6 34 90037-034 Rear Support Leg 1 35 90037-035 Hitch Pin 1 36 90037-036 Bolt M10x75 1 37 90037-037 Hinge Pin 1 38 90037-038 Breather Cap 1 39 90037-039 Oil Tank 1 40 90037-040 Bolt M12x90 1 41 90037-041 Safety Chain with Hook 2 42 90037-042 Pin 1 43 90037-043 Bolt M12x80 2 44 90037-044 Bolt M8x25 4 45 90037-045 Flat Washer ø8 15 46 90037-046 Lock Washer ø8 12 47 90037-047 Gear Pump 1 48 90037-048 Bolt M8x55 4 49 90037-049 Nut M8 1 50 90037-050 Composite Bearing 4 51 90037-051 Wheel / Tire Assembly 2 52
90037-052
Split Pin M4x30 2
Rev 90037-20080818 17
Specifications
Item Part Number Description Qty
53 90037-053 Engine 1 54 90037-054 Valve Handle Connector 1 55 90037-055 Bolt M8x45 3 56 90037-056 Plate 1 57 90037-057 Lock Nut M8 11 58 90037-058 Lock Washer ø12 12 59 90037-059 Outlet Connector of Pump 1 60 90037-060 Oil Pipe 1 61 90037-061 O Ring 2 62 90037-062 Front Support Leg 1 63 90037-063 Gear Pump Connector 1 64 90037-064 Gear Pump Stand 1 65 90037-065 Engine Connector 1 66 90037-066 Engine Bushing 1 67 90037-067 Lock Nut M12 7 68 90037-068 Big Flat Washer ø12 2 69 90037-069 Filter Fix Plate 1 70 90037-070 Rubber Washer 1 71 90037-071 Filter 1 72 90037-072 Fender 2 73 90037-073 Bolt M10x25 6 74 90037-074 Flat Washer ø20 2 75 90037-075 Bolt M6x20 6 76 90037-076 Lock Washer ø6 6 77 90037-077 Flat Washer ø6 6 78 90037-078 Clamp 2 79 90037-079 Screw M6x10 1 80 90037-080 Key 1 81 90037-081 Flat Key 1 82 90037-082 Oil Cap Bushing 1 83 90037-083 Filter 1 84 90037-084 Oil Cap 1 85 90037-085 Screw M4x12 1 86 90037-086 Nut M4 1 87 90037-087 Lock Washer ø4 1 88 90037-088 Flat Washer ø4 1 89 90037-089 Adjustable Washer 90 90037-090 Bolt M8x35 4 91 90037-091 Nut 1 92 90037-092 Valve B-Joiner 1 93 90037-093 O Ring 1 94 90037-094 Front Cover Connector 1 95 90037-095 Piston-Rod Connector 1 96 90037-096 Bolt M8x20 1 97 90037-097 Flat Washer ø10 7 98 90037-098 Oil Cup M6 2 99 90037-099 Inside Bushing 2
100 90037-100 Outside Bushing 2 101 90037-101 Axle Cap 2 102 90037-102 Big Flat Washer ø10 4 103 90037-103 Polyurethane Block 4 104 90037-104 Pin 5x22 1 105 90037-105 Handwheel 1 106 90037-106 Oil Indicator 1
18 Rev 90037-20080818
Specifications
Item Part Number Description Qty
107 90037-107 Oil Plug 1 108 90037-108 Tapping Screw 4 109 90037-109 Connector Cover 1 110 90037-110 Slotted Nut M16 2
Rev 90037-20080818 19
Troubleshooting
Troubleshooting
Problem Cause Solution
Engine will not start No fuel Add fuel
Faulty spark plug Replace spark plug
Unit loaded during start up Remove load from unit Engine will not start; Engine starts but runs roughly
Engine shuts down during operation Out of fuel Fill fuel tank
Engine cannot supply enough power or overheating Engine gallops Engine governor defective Contact the help line
Low oil level Fill crankcase to the proper level
Place generator on a flat, level surface Choke in the wrong position. Adjust choke. Spark plug wire loose Attach wire to spark plug
Low oil level Fill crankcase to the proper level.
Place generator on a flat, level surface Insufficient ventilation Check for air restriction. Move to a
well ventilated area
20
Warranty
system cleaning and obstruction due to buildup is
Warranty
CHAMPION POWER EQUIPMENT
1 YEAR LIMITED WARRANTY
Effective September 1, 2006. Replaces all undated warranties and all warranties dated before September 1,
2006.
Warranty Qualifications
Champion Power Equipment (CPE) will register this warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt from one of CPE's retail locations as proof of purchase. Please submit your warranty registration and your proof of purchase within ten (10) days of the date of purchase.
Repair/Replacement Warranty
CPE warrants to the original purchaser that the mechanical and electrical components will be free of defects in material and workmanship for a period of one (1) year from the original date of purchase (90 days for commercial & industrial use). Transportation charges on product submitted for repair or replacement under this warranty are the sole responsibility of the purchaser. This warranty only applies to the original purchaser and is not transferable.
Do not return the unit to the place of purchase
Contact CPE's Technical Service and CPE will troubleshoot any issue via phone or e-mail. If the problem is not corrected by this method, CPE will, at its option, authorize evaluation, repair or replacement of the defective part or component at a CPE Service Center. CPE will provide you with a case number for warranty service. Please keep it for future reference. Repairs or replacements without prior authorization, or at an unauthorized repair facility, will not be covered by this warranty.
Warranty Exclusions
This warranty does not cover the following repairs and equipment:
Normal Wear
Log Splitter needs periodic parts and service to perform well. This warranty does not cover repair when normal use has exhausted the life of a part or the equipment as a whole.
Installation, Use and Maintenance
This warranty will not apply to parts and/or labor if this log splitter is deemed to have been misused, neglected, involved in an accident, abused, loaded beyond its limits, modified, and installed improperly. Normal maintenance such as spark plugs, air filters, adjustments, fuel
not covered by this warranty.
Other Exclusions
This warranty excludes: Cosmetic defects such as paint, decals, etc. Wear items such as filter elements, o-rings, etc. Accessory parts such as starting batteries, and storage covers. Failures due to acts of God and other force majeure events beyond the manufacturer’s control. Problems cause by parts that are not original Champion Power Equipment parts.
Limits of Implied Warranty and Consequential Damage
Champion Power Equipment disclaims any obligation to cover any loss of time, use of this product, freight, or any incidental or consequential claim by anyone from using this log splitter. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE
A unit provided as an exchange will be subject to the warranty of the original unit. The length of the warranty governing the exchanged unit will remain calculated by reference to the purchase date of the original unit.
This warranty gives you certain legal rights which may change from state to state. Your state may also have other rights you may be entitled to that are not listed within this warranty.
Contact Information
Address
Champion Power Equipment, Inc. Customer Service 10006 Santa Fe Springs Rd. Santa Fe Springs, CA 90670
Customer Service
Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) Toll Free: 1-877-338-0999 Fax no.: 1-562-236-9429
Technical Service
Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) Toll Free: 1-877-338-0999 tech@championpowerequipment.com
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Notes
Notes
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