Champion Power Equipment, Inc., Santa Fe Springs, CA USA
MODEL #100297
PARTS INFORMATION
8000W DUAL FUEL ELECTRIC START GENERATOR
SERIAL NUMBER RANGE: ALL
To order replacement parts please visit:
shop.championpowerequipment.com
or call 1-877-338-0999.
REV 20211221
TABLE OF CONTENTS
Generator Parts Diagram ............................................. 3
Generator Parts List .................................................. 4
Engine Parts Diagram ................................................ 7
Engine Parts List ...................................................... 8
Wiring Diagram ...................................................... 10
2
100297 - 8000W DUAL FUEL ELECTRIC START GENERATOR
GENERATOR PARTS DIAGRAM
3
1 2 4 6
5
7
12 13 14
81
50
124
123
122
121
120
8
9
10
11
15
16
17
18
19
20
21
22
45
26 27
31
44
38
137
32
33
34
4243
30
35
28
29
36
37
38
39
4041
23
24
25
6
49
48
47
46
129
130
131
135
136
134
133
132
63
64
65
66
75
76
77
78
61
53
54
55
565758
67
6869
6
82
25
25
71
72
73
74
70
25
83
84
88
89
90
91
92
93
94
9596
97
24
85
86
87
98
138
59
52
60
100
99
63
101
106
21
108109
110
111
59
112113114115
116 118 119
52
102
103
104
105
107
117
51
127 128
126
125
62
7980
3
100297 - 8000W DUAL FUEL ELECTRIC START GENERATOR
GENERATOR PARTS LIST
# Part Number Description Qty.
1 2.06.006 Clamp Ø7 × Ø1 2
2 2.05.001 Clamp Ø8 × 6.5 2
3 152.070014.05 Pipe, Reversal Valve, 810 mm 1
4 152.070013.03 Pipe, Air Cleaner, 135 mm 1
5 2.06.004 Clamp Ø8 × Ø1 1
6 1.5789.0608 Flange Bolt M6 × 8 4
7 152.070018.02 Board, Heat Insulation 1
8 152.070702.06 Support Arm, Top 1
9 152.070700.02 Carbon Canister, 650 cc 1
10 1.16 6 74.0812 Flange Bolt M8 × 12 2
11 152.070702.05 Support Arm, Bottom 1
12 122.070100.07 Fuel Tank Cap 1
13 122.070300.03 Fuel Filter 1
14 24.070800.00 Reversal Valve 1
15 152.071000.31.48 Fuel Tank, 22.9L, Yellow 1
16 1.5789.0620.1 Flange Bolt M6 × 20, Black 4
17 1.9 3.0 6 Lock Washer Ø6 4
18 2.03.004.1 Flat Washer, Ø24 × Ø6.5 × 1.5, Black 4
19 122.070015.01 Mount Vibration, Fuel Tank 4
20 21.070600.03 Fitting, Fuel Tank 1
21 2.06.016 Clamp Ø8 × b8 4
22 152.070011.08 Fuel Pipe, 265 mm 1
23 45.090006.20 Holder, Air Cleaner 1
24 1.6177.1.0 6 Lock Nut M6, Flange 2
25 1.6177.1.08 Lock Nut M8, Flange 10
26 47.100001.00 Gasket, Exhaust 1
27 46.101000.01.2 Muffler Assembly 1
28 1.9074.4.0510 Screw/Washer Assembly M5 × 10 3
29 46.101300.00 Spark Arrester Assembly 1
# Part Number Description Qty.
30 1.16 6 74.082 0 Flange Bolt M8 × 20 2
31 1.6175.05 Nut M5 2
32 1.97.1.05 Washer Ø5 2
33 1.93.05 Lock Washer Ø5 2
34 2.08.071 Bolt M5 × 229 2
35 152.190300.00 Carbon Bursh Assembly 1
36 122.190004.01 Pinch, Carbon Brush 1
37 1.9074.15.0520 Bolt/Washer Assembly M5 × 20 1
38 1.16 674.0512.2 Flange Bolt M5 × 12 3
39 152.190003.00.48 Generator End Cover, Yellow 1
40 1.9074.17.0516 Screw/Washer Assembly M5 × 16 2
41 122.190400.00 Terminal Block 1
42 1.16674.0516 Flange Bolt M5 × 16 2
43 153.190200.03 AVR 1
44 152.190002.00 End Housing 1
45 2.08.069 Flange Bolt/Washer Assembly M6 × 194 4
46 154.191002.00 Stator Cover 1
47 2.08.070 Flange Bolt/Washer Assembly M10 × 280 1
48 154.191200. 0 2 Stator Assembly, Al, Ø204 × 158 mm 1
49 154.19110 0.02 Rotor Assembly, Al, Ø204 × 158 mm 1
50 152.192300.01 Air Guide 1
51 48.690 Engine, 459cc 1
52 1.5789.0612 Flange Bolt M6 × 12 2
53 152.200702.02 Cover, Handle 1
54 152.200703.03 Long Pin, Handle 2
55 11.110008.00 "R" Shape 2
56 152.200701.14 Handle, U Shape 1
57 1.894.1.08 Circlip Ø8 2
58 152.200703.02 Short Pin, Handle 2
4
100297 - 8000W DUAL FUEL ELECTRIC START GENERATOR
GENERATOR PARTS LIST
# Part Number Description Qty.
59 1.8 62.06 Lock Washer Ø6, Toothed 2
60 5.1900.026 Grounding Line 150 mm 1
61 1.5789.0612.1 Flange Bolt M6 × 12, Black 3
62 152.200800.09.2 Decorative Plate 1
63 152.070031.00 Jacket, LPG Hose 3
64 65250.0.10.2 Frame, 700 × 566 × 585 1
65 1.6177.1.10 Lock Nut M10, Flange 4
66 152.201200.03 Motor Mount 1 2
67 2.16.0 0 1 Pin Ø2 × 33, "R" Shape 2
68 152.201701.09 9.5 in. Wheel 2
69 122.201501.25 Pin Roll, Wheel, Ø16 × Ø10 × 107 2
70 152.201200.04 Motor Mount 2 2
71 1.5789.0816 Flange Bolt M8 × 16 2
72 152.200002.01.2 Support Leg 84 mm 1
73 152.201400.00 Rubber, Support 2
74 1.5789.0825 Flange Bolt M8 × 25 2
75 1.9074.3.0510 Screw/Washer Assembly M5 × 10 2
76 1.6177.1.05 Lock Nut M5, Flange 2
77 9.1000.150 Battery 12V15AH 1
78 152.200904.00 Pinch, Rubber 1
79 5.1900.014 Black Wire, 320 mm, Battery 1
80 5.1900.021 Red Wire, 480 mm, Battery 1
81 152.200013.02.3 Jacket, Wire, Red 2
82 152.200013.02 Jacket, Wire, Black 1
83 152.201004.00 Lock Catch 2
84 152.200019.00.48 Switch Handle, Yellow 1
85 1.6170.03 Nut M3 1
86 5.1050.000 Switch 1
87 1.819.1.03 30 Screw M3 × 30 1
88 2.06.032 Clip Ø17 2
89 1.6182.05 Lock Nut M5 1
# Part Number Description Qty.
90 122.070032.00 Sleeve, Knob 1
91 122.070025.02 Knob 1
92 1.823.0408 Screw M4 × 8 2
93 122.074000.01 Cut-off Valve, B 1
94 152.070012.05 Pipe, 40 mm 1
95 2.08.055 Bolt M6 × 14 3
96 47.130021.01 LPG Hose With Regulator 3.3 ft. 1
97 9.1500.002 Sleeve, Connector 1
98 47.136000.01 Pressure Reducing Valve 1
99 152.070012.06 Pipe, 750 mm 1
100 152.200018.01 Supporter 1
101 152.070031.01 Jacket, Fuel Hose 1
102 2.06.023 Clamp Ø20 2
103 1.845.4816 Screw ST4.8 × 16 2
104 2.06.050 Clamp Ø8 × Ø18 1
105 1.8 45. 3513 Screw ST3.5 × 13 1
106 122.070400.06 Fuel Valve 1
107 152.070011.09 Fuel Pipe, 480 mm 1
108 152.199.14.2 Control Panel 1
109 5.1000.001.3 Ignition Switch, Red 1
110 1.9074.4.0512.1 Screw/Washer Assembly M5 × 12, Black 6
111 5.1120.0 0 8 Receptacle L5-30R 1
112 1.5783.0622.3 Bolt M6 × 22, Green 1
113 1.6175.0 6.3 Nut M6, Green 2
114 1.97.1.06.3 Washer Ø6, Green 2
115 1.93.06.3 Lock Washer Ø6, Green 2
116 5.1120.0 0 9 Receptacle L14-30R 1
117 5.1120.0 5 0 Receptacle 5-20R, Duplex, GFCI 2
118 5.1210.920 20Amp Circuit Breaker, Push Button, CSA 2
119 5.124 0 .330 33Amp Circuit Breaker, Double Pole 1
120 1.9074.4.0306.1 Screw/Washer Assembly M3 × 6, Black 4
121 5.1810.0 0 3 VFO Diode 1
5
100297 - 8000W DUAL FUEL ELECTRIC START GENERATOR
# Part Number Description Qty.
122 1.823.0514 Screw M5 × 14 3
123 5.1800.004 Rectifier 1
124 5.1820. 0 0 9 Charger 1
125 5.1000.000.3 Battery Switch, Red 1
126 5.1430.005 Intelligauge 1
127 1.9074.4.0414.1 Screw/Washer Assembly M4 × 14, Black 2
128 1.6177.1.04.1 Flange Lock Nut M4, Black 10
129 1.5789.0615.1 Flange Bolt M6 × 15, Black 4
130 152.210002.17 Control Box 1
131 100297.21.10 Wire Assembly 1
132 122.210003.01 Wire Jacket, Control Box 1
133 5.1330.017 Sheath, Wire, Ø16 × 300 mm 1
134 152.210003.02 Plug, Control Box 1
135 5.1280. 0 0 3 Fuse, 10A 1
136 5.1280.008 Fuse, 5A 1
137 10 02 9 7. 2 1 Control Panel Assembly 1
138 152.100007.00 Insulation Board, Motor Mount 1
GENERATOR PARTS LIST
6
100297 - 8000W DUAL FUEL ELECTRIC START GENERATOR
ENGINE PARTS DIAGRAM
89
96
95
11 7
94
87
86
85
67
66
65
11 3
64
32
33
13
14
15
16
17
11 2
11 0108 10 9
10 7
10 6
91
10 5
10 4
10 3
10 2
97
98
99
10 0
10 1
11 4
12
24
25
63
2
1
3
4
5
6
22
91
90
89
88
12
11 1
26
27
28
29
30
31
7
8
9
10
11
12
21
93
92
11 5
76
75
74
73
72
71
70
69
68
34
35
12
36
30
18
19
20
80
79
78
77
45
37
38
84
83
82
81
59
58
57
56
55
54
12
53
52
51
50
49
48
47
46
23
116
39
85
66
44
43
42
41
40
71
70
69
55
67
62
61
60
72
73
74
56
23
7
100297 - 8000W DUAL FUEL ELECTRIC START GENERATOR
ENGINE PARTS LIST
# Part Number Description Qty.
21.061300.00 Handle, Recoil, Soft 1
1
2
1.5789.0608 Flange Bolt M6 × 8 3
3
46.061100.00.2 Cover, Recoil Starter, Black 1
4
45.060005.00 Spring, Recoil Starter 1
5
45.061102.00 Reel, Recoil Starter 1
6
2.10.0 0 3 .1 Rope Ø4 × 1550, Black 1
7
45.060003.00 Spring, Ratchet 2
8
45.060002.00 Starter Ratchet, Steel 2
9
45.060009.00 Spring, Ratchet Guide 1
10
45.060007.00 Ratchet Guide 1
11
45.060008.00 Screw, Ratchet Guide 1
12
1.5789.0612 Flange Bolt M6 × 12 12
13
2.05.009 Clamp Ø12.5 × 7 2
14
47.080100.01.48 Fan Cover, Yellow 1
15
2.02.007 Nut M16 × 1.5 1
16
1.5789.0629 Flange Bolt M6 × 29 2
17
45.060001.00 Pulley, Starter 1
18
46.123000.03 Ignition Coil 1
19
48.080001.00 Cooling Fan 1
20
46.120100.0 5 Flywheel 1
21
46.091000.03.2 Air Cleaner Assembly, Black 1
22
46.061000.00 Recoil Assembly 1
23
2.11.007 Oil Seal Ø35 × Ø52 × 8 2
24
2.05.050 Wire Clip 100 mm 1
25
152.070031.01 Sheath, Wire 1
26
2.03.023 Washer Ø12.5 × Ø20 × 2, Drain Bolt 1
27
48.030100.00 Crankcase 1
28
45.127000.02 Oil Level Sensor 1
29
1.5789.0615 Flange Bolt M6 × 15 2
30
1.276.6202 Bearing 6202 2
# Part Number Description Qty.
31
48.050006.00 Weight Balancer 1
32
47.050100.01 Crankshaft Assembly 1
33
46.030008.00 Gasket, Crankcase Cover 1
34
2.04.001 Dowel Pin Ø9 × 14 2
35
46.080600.00 Air Guide, Right Side 1
36
1.276.6207 Bearing 6207 1
37
46.031000.01.48 Oil Dipstick Assembly, Yellow 1
38
45.030007.00 Cover, Crankcase 1
39
1.5789.0840 Flange Bolt M8 × 40 7
40
2.03.021.1 Washer Ø6.4 × Ø13 × 1, Black 1
41
45.110013.00 Shaft, Governor Gear 1
42
45.110100.00 Gear, Governor 1
43
21.110011.0 0 Clip, Governor Gear 1
44
45.110012.00 Bushing, Govornor Gear, Steel 1
45
47.050200.00 Connecting Rod Assembly 1
46
48.050005.00 Piston 1
47
2.09.004 Circlip Ø21 × Ø1 2
48
45.050003.00 Pin, Piston 1
49
48.050303.00 Ring, Oil 1
50
48.050302.00 Ring, Second Piston 1
51
48.050301.00 Ring, First Piston 1
52
2.04.004 Dowel Pin Ø12 × 20 2
53
48.030009.00 Gasket, Cylinder Head 1
54
46.080400.00 Air Guide, Lower 1
55
47.010100.01 Cylinder Head 1
56
2.01.010 Stud Bolt M8 × 35 2
57
2.15.002(F6RTC) Spark Plug F6RTC 1
58
2.0 8.12 2 Flange Bolt M10 × 95 4
59
46.020002.00 Gasket, Cylinder Head Cover 1
60
47.021000.00 Cover, Cylinder Head 1
8
100297 - 8000W DUAL FUEL ELECTRIC START GENERATOR
ENGINE PARTS LIST
# Part Number Description Qty.
61
45.020001.02 Breather Tube 1
62
47.020100.00 Bolt, Cylinder Head Cover 1
63
2.08.039 Drain Bolt M12 × 1.5 × 15 1
64
48.041000.00 Camshaft 1
65
48.040013.00 Lifter, Intake Valve 1
66
47.040002.00 Valve, Intake 1
67
47.040006.00 Valve, Exhaust 1
68
46.040005.00 Push Rod 2
69
45.040015.00 Retainer, Valve Spring 2
70
45.040017.00 Oil Seal, Valve 2
71
45.040003.00 Spring, Valve 2
72
23.040010.00 Bolt, Rocker Arm 2
73
45.040001.00 Retainer, Intake Valve Spring 1
74
45.040007.00 Retainer, Exhaust Valve Spring 1
75
45.040008.00 Rotator, Exhaust Valve 1
76
46.040004.00 Guide Plate, Push Rod 1
77
46.040016.00 Shaft, Rocker Arm 1
78
46.040201.00 Retainer, Rocker Arm 1
79
46.040009.00 Rocker Arm, Intake Valve 1
80
46.040018.00 Rocker Arm, Exhaust Valve 1
81
1.97.1.06 Washer Ø6 2
82
22.040012.00 Screw, Valve Adjustment 2
83
1.6177.1.06 Flange Nut M6 2
84
21.040 021.00 Nut M6 × 0.5, Lock 2
85
2.01.008 Stud Bolt M6 × M8 × 105 2
86
46.130002.20 Gasket, Insulator 1
87
45.130001.00 Insulator, Carburetor 1
88
46.130003.20 Gasket, Carburetor 1
89
48.131000.12 Carburetor 1
90
46.130004.20 Gasket, Air Cleaner 1
91
1.6177.06 Flange Nut M6 3
92
46.091100.03 Base, Air Cleaner 1
# Part Number Description Qty.
93
45.091002.20 Seal, Air Cleaner 1
94
45.091001.20 Separator, Air Cleaner 1
95
45.091003.20 Element, Air Cleaner 1
96
46.091200.04 Cover, Air Cleaner 1
97
1.5789.0835 Flange Bolt M8 × 35 2
98
45.125100.00 Starter Motor 1
99
45.125200.01 Relay, Starter 1
100
1.93.05 Lock Washer Ø5 2
101
1.16674.0516 Flange Bolt M5 × 16 2
102
45.110001.00 Shaft, Governor Arm 1
103
2.03.019 Washer Ø8.2 × Ø17 × 0.8 1
104
2.11.006 Oil Seal Ø7 × Ø14 × 5 1
105
45.110008.00 Pin, Shaft 1
106
45.110003.01 Arm, Governor 1
107
2.08.040 Bolt M6×21, Governor Arm 1
108
45.110006.00 Rod, Governor 1
109
45.110005.00 Spring, Throttle Return 1
110
45.110007.01 Spring, Governor 1
111
46.080300.20 Air Guide, Upper 1
48.131017.01 Standard Main Jet
112
48.131017.01.01 Altitude Main Jet
113
45.040013.00 Lifter, Exhaust Valve 1
114
45.125000.01 Starter Motor Assembly 1
115
46.040200.00 Rocker Arm Assembly 1
116
47.010000.01 Cylinder Head Assembly 1
117
1.6177.1 Flange Nut M5 6
1
9
100297 - 8000W DUAL FUEL ELECTRIC START GENERATOR
WIRING DIAGRAM
SWITCH
a
b
GAS
LPG
COMBINATION SWITCH
2
1
OFF
ON
ST
BLACK
B
Y
L
G
R
W
YELLOW
BLUE
GREEN
RED
WHITE
B/W
W/G
G/Y
W/L
B/G
d
c e
5
3
4
Br
BROWN
BLACK WHITE
WHITE GREEN
GREEN YELLOW
WHITE BLUE
BLACK GREEN
33A, 2P C.B.
33A, 2P C.B.
G/Y
1
6
2
5
Br
3
4
B
L5-30R
W
W
G/Y
G/Y
R
R
G/Y
W
VFO
R
W/G
W/G
W/G
FW
MW2
EXW
B
B
L
L
MW1
W
B
Intelligauge
W
R
Y
W
L
L
R
R
R
Y
Y
L
L
AVR
+
W
G
Module
DCW
G
FUSE
5A
GENERATOR BLOCK
f
B
G/Y
W
＋
－
G
G
Charger
SWITCH
lb
G/Y
ENGINE BLOCK
G/Y
Br
B
Br
W
W
l
la
FUSE
10A
B/W
R
B
6
M
IGNITION COIL
SPARK PLUG
B
BATTERY
STARTER
OIL LEVEL
SW
B
Y
Y
Y
20A, C.B.
L14-30R
W
B
B
W
G/Y
G/Y
a
d
SWITCH
B/W
R
b
c
e
f
W
GFCI A
G/Y
G/Y
B
20A, C.B.
G/Y
W/G
W/G
B
GFCI B
W
R
G/Y
EARTH
TERMINAL
G/Y
L
COMBINATION SW
3
2
1
OFF
6
5
ON
4
ST
CONTROL BOX BLOCK
B/G
B/G
N.C.
FUEL CUT
SOLENOID
10
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