10006 Santa Fe Springs Road
Santa Fe Springs, CA 90670 USA
Made in China
76553
Rev 76553-20100203
Owner’s Manual and Operating Instructions
SAVE THESE INSTRUCTIONS
Important Safety
Instructions are included in
this manual
3000 PSI – 2.5 GPM
PRESSURE WASHER
Table of Contents
Introduction ..................................... 1
Pressure Washer ....................................... 1
Accessories ................................................ 1
This Booklet .............................................. 1
Manual Conventions ......................... 2
Safety Rules ...................................... 3
Controls and Features ....................... 6
Pressure Washer ....................................... 6
Parts Included .......................................... 7
Assembly .......................................... 8
Remove the Pressure Washer from the
Shipping Carton ........................................ 8
Add Engine Oil ......................................... 8
Add Fuel .................................................... 8
Install the Hoses ....................................... 8
Attach the Pressure Gun ....................... 8
Connect to Garden Hose ....................... 8
Operation ......................................... 9
Pressure Washer Location ........................ 9
Before Starting the Engine ....................... 9
Starting the Engine ................................... 9
High Pressure Wash ................................. 9
Distance from Cleaning Surface ......... 10
Low Pressure Wash ................................ 10
Detergent Use ..................................... 10
System Flush ....................................... 10
Depressurize System .............................. 10
Operating Tips ......................................... 11
Stopping the Engine ................................ 11
Maintenance ................................... 12
Engine Maintenance ............................... 12
Oil ........................................................ 12
Spark Plugs ......................................... 12
Air Filter .............................................. 12
Cleaning .............................................. 13
Adjustments ........................................ 13
Maintenance Schedule ........................ 13
Pressure Washer Maintenance ............... 13
Cleaning Spray Nozzle ........................ 13
Storage ........................................... 14
Engine Storage ........................................ 14
Pressure Washer Storage ........................ 14
Winter Storage ........................................ 14
Specifications ................................. 15
Engine Specifications .............................. 15
Pressure Washer Specifications .............. 15
Fuel .......................................................... 15
Oil ............................................................ 15
Spark Plugs ............................................. 15
Valve Clearance ....................................... 15
Pressure Washer Parts Diagram ............. 16
Pressure Washer Parts List ..................... 17
Engine Parts Diagram ............................. 18
Engine Parts List ..................................... 19
Troubleshooting ............................. 22
Warranty ........................................ 23
Warranty Qualifications ......................... 23
Repair/Replacement Warranty .............. 23
Do not return the unit to the place of
purchase .................................................. 23
Warranty Exclusions ............................... 23
Normal Wear ....................................... 23
Installation, Use and Maintenance ..... 23
Other Exclusions ................................. 23
Limits of Implied Warranty and
Consequential Damage ........................... 23
Contact Information ...............................24
Address ................................................24
Customer Service ................................24
Technical Service .................................24
Notes .............................................. 25
Introduction
Introduction
Congratulations on your purchase of a
Champion Power Equipment pressure
washer. CPE designs and builds pressure
washers to strict specifications. With proper
use and maintenance, this pressure washer
will bring years of satisfying service.
This Owner’s Manual contains important
safety instructions and information. SAVE
THESE INSTRUCTIONS FOR FUTURE
REFERENCE.
Pressure Washer
This unit is a gasoline engine driven
pressure washer. It is designed for use in
cleaning with or without detergent and is
suitable for decks, patios, house siding,
vehicles, lawn furniture, barbecue grills,
gardening tools and more.
Record the model and serial numbers as well as date and place of purchase for future reference.
Have this information available when ordering parts and when making technical or warranty
inquiries.
Champion Power Equipment Support
Accessories
Champion Power Equipment manufactures
and sells accessories designed to help you
get the most from your purchase. To find out
more about our accessories, please visit our
web site at
www.championpowerequipment.com
This Booklet
Every effort has been made to ensure the
accuracy and completeness of the
information in this manual. We reserve the
right to change, alter and/or improve the
product and this document at any time
without prior notice.
1-877-338-0999
Model Number
76553
Serial Number
Date of Purchase
Purchase Location
Rev 76553-20100203 - English 1
Manual Conventions
Manual Conventions
This manual uses the following symbols to
help differentiate between different kinds of
information. The safety symbol is used with
a key word to alert you to potential hazards
in operating and owning power equipment.
Follow all safety messages to avoid or reduce
the risk of serious injury or death.
CAUTION
CAUTION indicates a potentially hazardous
situation which, if not avoided,
minor or moderate injury.
may
result in
CAUTION
DANGER
DANGER indicates an imminently hazardous
situation which, if not avoided,
or serious injury.
will
result in death
WARNING
WARNING indicates a potentially hazardous
situation which, if not avoided,
death or serious injury.
could
result in
CAUTION used without the safety alert symbol
indicates a potentially hazardous situation which,
if not avoided,
may
result in property damage.
NOTE
If you have questions regarding your pressure
washer, we can help. Please call our help line at
1-877-338-0999.
2 Rev 76553-20100203 - English
Safety Rules
Keep hands and feet away from rotating parts.
Safety Rules
WARNING
Tie up long hair and remove jewelry.
Operate equipment with guards in place.
DO NOT wear loose-fitting clothing, dangling
drawstrings or items that could become caught.
Read this manual thoroughly before operating
your pressure washer. Failure to follow
instructions could result in serious injury or
death.
WARNING
The engine exhaust from this product contains
chemicals known to the state of California to
cause cancer, birth defects, or other reproductive
harm.
DANGER
Engine exhaust contains carbon monoxide, a
colorless, odorless, poison gas. Breathing carbon
monoxide will cause nausea, dizziness, fainting or
death. If you start to feel dizzy or weak, get to
fresh air immediately.
Operate pressure washer outdoors only in a well
ventilated area
DO NOT operate the pressure washer inside any
building, including garages, basements,
crawlspaces and sheds, enclosure or
compartment, including the generator
compartment of a recreational vehicle.
DO NOT allow exhaust fumes to enter a confined
area through windows, doors, vents or other
openings.
DANGER CARBON MONOXIDE, using a
pressure washer indoors CAN KILL YOU IN
MINUTES.
DANGER
WARNING
Sparks can result in fire or electrical shock.
When servicing the pressure washer:
Disconnect the spark plug wire and place it
where it cannot contact the plug.
DO NOT check for spark with the plug removed.
Use only approved spark plug testers.
WARNING
Running engines produce heat.
Severe burns can occur on contact.
Combustible material can catch fire on contact.
DO NOT touch hot surfaces.
Avoid contact with hot exhaust gases.
Allow equipment to cool before touching.
Maintain at least three feet of clearance on all
sides to ensure adequate cooling.
Maintain at least five feet of clearance from
combustible materials.
WARNING
Rapid retraction of the starter cord will pull hand
and arm towards the engine faster than you can
let go.
Unintentional startup can result in entanglement,
traumatic amputation or laceration.
Broken bones, fractures, bruises or sprains could
result.
When starting engine, pull the starter cord slowly
until resistance is felt and then pull rapidly to
avoid kickback.
Rotating parts can entangle hands, feet, hair,
clothing and/or accessories.
Traumatic amputation or severe laceration can
result.
Rev 76553-20100203 - English 3
Safety Rules
DANGER
Fuel and fuel vapors are highly flammable and
extremely explosive.
Fire or explosion can cause severe burns or
death.
Unintentional startup can result in entanglement,
traumatic amputation or laceration.
When adding or removing fuel
Turn the engine off and let it cool for at least two
minutes before removing the fuel cap. Loosen
the cap slowly to relieve pressure in the tank.
Only fill or drain fuel outdoors in a well-ventilated
area.
DO NOT overfill the fuel tank.
Always keep fuel away from sparks, open flames,
pilot lights, heat and other sources of ignition.
DO NOT light or smoke cigarettes.
When starting the pressure washer
DO NOT attempt to start a damaged pressure
washer.
Make certain that the gas cap, air filter, spark
plug, fuel lines and exhaust system are properly
in place.
Allow spilled fuel to evaporate fully before
attempting to start the engine.
Make certain that the pressure washer is resting
firmly on level ground.
When operating the pressure washer:
DO NOT move or tip the pressure washer during
operation.
DO NOT tip the pressure washer or allow fuel or
oil to spill.
When transporting or servicing the
pressure washer:
Make certain that the ignition switch is in the off
position and the fuel tank is empty.
Disconnect the spark plug wire.
When storing the pressure washer:
Store away from sparks, open flames, pilot lights,
heat and other sources of ignition.
CAUTION
Improper treatment or use of the pressure
washer can damage it, shorten its life and void
your warranty.
Use the pressure washer only for intended uses.
Operate only on level surfaces.
DO NOT expose pressure washer to excessive
moisture, dust, or dirt.
DO NOT allow any material to block the cooling
slots.
DO NOT use the pressure washer if:
Equipment sparks, smokes or emits flames
Equipment vibrates excessively
DANGER
Keep clear of nozzle.
DO NOT point the pressure wand at a person, an
animal or yourself.
Always wear safety glasses or goggles
and protective equipment (hearing protection,
gloves, rubber boots, protective clothing) when
operating or performing maintenance.
• Never put hand or fingers over the spray tip
while operating the unit.
• Never try to stop or deflect leaks with any body
part.
• Always engage the trigger safety latch in the
safe position when spraying is stopped even if
only for a few moments.
WARNING
NEVER spray flammable liquids or use pressure
washer in areas containing combustible dust,
liquids, or vapors.
NEVER operate this machine in a closed building
or in or near an explosive environment.
• DO NOT remove fuel tank cap or fill fuel tank
while engine is hot or running (allow engine to
cool two minutes before refueling). Always fill the
tank slowly.
• Never disconnect the high pressure discharge
hose from the machine while the system is
pressurized.
4 Rev 76553-20100203 - English
Safety Rules
CAUTION
NEVER run the unit dry.
Be sure the water supply is completely turned on
before operating the unit.
WARNING
DO NOT let water in the pump freeze.
See Storage section in the manual for
instructions regarding winter storage.
If water has frozen in the pressure washer, thaw
the pressure washer in a warm room before
starting.
DO NOT pour hot water on or into the pump;
internal parts will be damaged and your warranty
will be voided.
Rev 76553-20100203 - English 5
Controls and Features
Controls and Features
Read this owner’s manual before operating your pressure washer. Familiarize yourself with the
location and function of the controls and features. Save this manual for future reference.
Pressure Washer
(1) Muffler
(2) Fuel Tank
(3) Engine Switch
(4) Fuel Valve Knob
(5) Recoil Starter – Used to start the
engine
(6) Throttle – Controls the engine speed.
(7) Choke Lever – Used to start the
engine.
(8) Air Cleaner – Protects the engine by
filtering dust and debris from the intake air.
(9) Garden Hose Connection
(10) Detergent Tank
(11) High Pressure Hose Connection
(12) Oil Filler Cap – Check and fill engine
oil level.
(13) Gun Assembly – Gun and High
Pressure Lance for power washing.
6 Rev 76553-20100203 - English
Controls and Features
Parts Included
Your 76553 Gasoline Powered Pressure Washer ships with the following parts:
Gun Assembly
Pressure Gun 1 piece
Lance 1 piece
Hose 1 piece
Oil Funnel 1 piece
Spark Plug Socket 1 piece
Rev 76553-20100203 - English 7
Assembly
Assembly
Your pressure washer requires some
assembly. This unit ships from our factory
without oil. It must be properly serviced
with fuel and oil before operation.
If you have any questions regarding the
assembly of your pressure washer, call our
help line at 1-877-338-0999. Please have
your serial number and model number
available.
Remove the Pressure Washer
from the Shipping Carton
1. Set the shipping carton on a solid, flat
surface.
2. Remove everything from the carton
except the pressure washer.
3. Carefully cut each corner of the box
from top to bottom.
Add Engine Oil
CAUTION
DO NOT attempt to crank or start the engine
before it has been properly filled with the
recommended type and amount of oil. Damage
to the pressure washer as a result of failure to
follow these instructions will void your warranty.
1. Place the pressure washer on a flat, level
surface.
2. Remove oil fill cap/dipstick to add oil.
3. Add 0.63 qt (0.6 L) of oil and replace oil
fill cap/dipstick.
4. Check engine oil level daily and add as
needed.
CAUTION
The engine is equipped with a low-oil-shutoff and
will stop when the oil level in the crankcase falls
below the threshold level.
NOTE
Check oil often during the break-in period. Refer
to the Maintenance section for recommended
service intervals.
Add Fuel
1. Use clean, fresh, regular unleaded fuel
with a minimum octane rating of 85.
2. DO NOT mix oil with fuel.
3. Clean the area around the fuel cap.
4. Remove the fuel cap
5. Slowly add fuel to the tank. DO NOT
overfill. Allow approximately ¼ inch of
space for fuel expansion.
6. Screw on the fuel cap and wipe away any
spilled fuel.
CAUTION
Use regular unleaded gasoline with a minimum
octane rating of 85.
DO NOT mix oil and gasoline.
Fill tank to approximately ¼” below the top of
the tank to allow for fuel expansion.
DO NOT fill fuel tank indoors.
DO NOT fill fuel tank when the engine is running
or hot.
DO NOT overfill the fuel tank.
DO NOT light cigarettes or smoke when filling the
fuel tank.
Install the Hoses
Attach the Pressure Gun
1. Attach the lance with nozzle to the gun.
2. Connect the high pressure hose to the
outlet connection on the pump.
3. Connect the other end of the high
pressure hose to the gun.
Connect to Garden Hose
Secure a garden hose (not included) to the
inlet connection on the pump.
8 Rev 76553-20100203 - English
Operation
Operation
Pressure Washer Location
This pressure washer must have at least five
feet of clearance from combustible material.
Leave at least three feet of clearance on all
sides of the pressure washer to allow for
adequate cooling, maintenance and
servicing.
Place the pressure washer in a wellventilated area. DO NOT place the pressure
washer near vents or intakes where exhaust
fumes could be drawn into occupied or
confined spaces. Carefully consider wind
and air currents when positioning pressure
washer.
4. Pull the starter cord slowly until
resistance is felt and then pull rapidly.
5. As engine warms up, move the choke
lever to “Run” (to the right).
6. Move the throttle lever (Item B) to the
“Fast” position.
Before Starting the Engine
1. Turn the water ON.
2. Pull the trigger on the pressure gun to
purge all air from the pump and hose.
This may take several minutes.
3. Do not start the engine until a steady
stream of water is flowing from the
nozzle.
Starting the Engine
1. Make certain the pressure washer is on a
flat, level surface.
2. Rotate the fuel valve to the “ON”
position (to the left). See image below
3. Move the choke lever (Item A) to the
“Choke” position (to the left).
NOTE
If the engine does not start after 2 pulls, relieve
pump pressure by pulling the trigger on the
pressure washer gun.
NOTE
If the engine starts but does not run make
certain that the pressure washer is on a flat, level
surface. The engine is equipped with a low oil
sensor that will prevent the engine from running
when the oil level falls below a critical threshold.
High Pressure Wash
CAUTION
Always engage the trigger safety latch when the
unit is not in use.
The trigger safety latch prevents the gun from
being triggered accidentally. Push the latch fully
down to engage it.
Your unit is equipped with a quick connect
nozzle port. Choose the appropriate nozzle
tip for the job you are performing.
CAUTION
The narrow high impact spray can damage some
surfaces.
Rev 76553-20100203 - English 9
Operation
A wide fan pattern distributes the impact of
the water over a larger area resulting in
excellent cleaning action with reduced risk
of surface damage. Clean large surface areas
quickly using a wide fan pattern.
Distance from Cleaning Surface
The distance between the spray nozzle and
the cleaning surface is another factor that
affects the impact force of the water. The
impact force of the water increases as the
nozzle is moved closer to the surface. You
can vary the impact force by controlling
1. The nozzle’s fan pattern,
2. The nozzle’s angle to the cleaning
surface,
3. The nozzle’s distance from the cleaning
surface.
Never use a narrow high impact stream on a
surface that is susceptible to damage. Avoid
spraying windows with a narrow high
impact stream or turbo nozzle. Doing so may
break the glass.
1. Before triggering the gun, select a nozzle
with a wide fan pattern.
2. Place the nozzle approximately 4-5 feet
away from the cleaning surface. Then
hold the nozzle at a 45 degree angle to
the cleaning surface. Trigger the gun.
3. Vary the fan pattern spray angle and the
distance to the cleaning surface until
optimum cleaning efficiency is achieved
without damaging the surface.
Low Pressure Wash
Detergent Use
The use of detergents can dramatically
reduce cleaning time and assist in the
removal of difficult stains. Many detergents
are customized for pressure washer use on
specific cleaning tasks. Pressure washer
detergents are as thick as water. Using
thicker detergents – like dish soap – will
clog the chemical injection system
NOTE
Use only detergents specially formulated for
pressure washers.
You can effectively clean surfaces by
combining the chemical action of detergents
with high pressure rinses. On vertical
surfaces, apply the detergent starting at the
bottom and work your way upward. This
method prevents the detergent from sliding
down and causing streaks. Begin high
pressure rinsing at the bottom and work
your way upward. On particularly tough
stains, use a brush in combination with
detergents and high pressure rinsing.
System Flush
After using detergents, flush the suction
system by placing the detergent suction tube
into a bucket of clean water.
WARNING
NEVER turn the water supply off before turning
the engine/motor off.
Depressurize System
To depressurize, turn engine/motor off, turn
water supply off and squeeze gun trigger 2-3
times.
WARNING
NEVER disconnect the high pressure discharge
hose from the machine while the system is
pressurized.
To reduce the risk of bodily injury or
property damage, always follow this
procedure whenever spraying is stopped,
when work is completed, and before
checking or repairing any part of the system.
1. Engage the trigger safety latch.
2. Turn the unit off.
3. Remove the ignition cable from the
spark plug.
4. Shut off the water supply.
5. Disengage the trigger safety latch and
trigger the gun to relieve pressure.
6. Re-engage the trigger safety latch.
7. Before overnight storage, long term
storage, or transporting unit, disconnect
the water supply and turn off the fuel
supply valve.
10 Rev 76553-20100203 - English
Operation
Operating Tips
CAUTION
Never operate your pressure washer without
water.
CAUTION
Never connect your pressure washer to a hot
water supply.
Connecting your pressure washer to a hot water
source will significantly reduce the life of the
pump and will void your warranty.
CAUTION
Running the unit for more than one minute
without spraying water causes heat to build up in
the pump.
Stopping the Engine
1. Press the engine switch to the “Off”
position.
2. Rotate the fuel valve to the “Off”
position.
3. Depressurize system.
4. Turn off and unplug all hoses. Never
start or stop the pressure washer unless
the water supply is turned on.
In the event that the pump gets too hot, a
thermal relief valve will open to release the hot
water.
Running the unit without spraying water can
damage pump components and will void your
warranty.
Rev 76553-20100203 - English 11
Maintenance
Maintenance
The owner/operator is responsible for all
periodic maintenance.
WARNING
Never operate a damaged or defective pressure
washer.
WARNING
Improper maintenance will void your warranty.
NOTICE
Maintenance, replacement, or repair of emission
control devices and systems may be performed
by any non-road engine repair establishment or
individual.
Complete all scheduled maintenance in a
timely manner. Correct any issue before
operating the pressure washer.
NOTE
For service or parts assistance, contact our help
line at 1-877-338-0999.
Engine Maintenance
To prevent accidental starting, remove and
ground spark plug wire before performing
any service.
Oil
Change oil when the engine is warm. Refer
to the oil specification to select the proper
grade of oil for your operating environment.
1. Remove the oil drain plug with a 12 mm
socket and extension.
2. Allow the oil to drain completely.
3. Replace the drain plug.
4. Remove oil fill cap/dipstick to add oil.
5. Add 0.63 qt (0.6 L) of oil and replace oil
fill cap/dipstick.
6. Dispose of used oil at an approved waste
management facility.
Spark Plugs
1. Remove the spark plug cable from the
spark plug.
2. Use the spark plug tool that shipped
with your pressure washer to remove the
plug.
3. Inspect the electrode on the plug. It
must be clean and not worn to produce
the spark required for ignition.
4. Make certain the spark plug gap is 0.7 -
0.8mm (0.028 - 0.031 in.).
5. Refer to the spark plug recommendation
chart when replacing the plug.
6. Carefully thread the plug into the
engine.
7. Use the spark plug tool to firmly install
the plug.
8. Attach the spark plug wire to the plug.
Air Filter
1. Unscrew wing nut to remove the air
filter cover.
2. Remove the air filter.
3. Separate the foam element and the
paper element.
4. Tap the paper filter element to remove
dirt and debris. Use compressed air (25
PSI) to clear debris.
5. For the foam element: Wash in liquid
detergent and water. Squeeze
thoroughly dry in a clean cloth.
6. Saturate in clean engine oil.
7. Squeeze in a clean, absorbent cloth to
remove all excess oil.
8. Reassemble the two elements and
reattach.
9. Reattach the air filter cover and tighten
wing nut.
12 Rev 76553-20100203 - English
Maintenance
Cleaning
CAUTION
DO NOT spray engine with water.
Water can contaminate the fuel system.
Use a damp cloth to clean exterior surfaces
of the engine.
Use a soft bristle brush to remove dirt and
oil.
Use an air compressor (25 PSI) to clear dirt
and debris from the engine.
Adjustments
CPE recommends that you contact our
service line at 1-877-338-0999 for all other
service and/or adjustment needs.
Maintenance Schedule
Follow the service intervals indicated in the
schedule below.
Service your pressure washer more
frequently when operating in adverse
conditions.
Contact our help line at 1-877-338-0999 to
locate the nearest Champion Power
Equipment certified service dealer for your
maintenance needs.
Every 8 hours or daily
Check oil level
Clean around air intake and muffler
First 5 Hours
Change oil
Every 50 hours or every season
Clean air filter
Change oil if operating under heavy load
or in hot environments
Every 100 hours or every season
Change oil
Clean/Adjust spark plug
Check/Adjust valve clearance *
Clean fuel tank and filter *
Every 3 years
Replace fuel line
* To be performed by knowledgeable,
experienced owners or Champion Power
Equipment certified service dealers
Pressure Washer
Maintenance
Make certain that the pressure washer is
kept clean and stored properly. Only operate
the unit on a flat, level surface in a clean, dry
operating environment. DO NOT expose the
unit to extreme conditions, excessive dust,
dirt, moisture or corrosive vapors.
CAUTION
DO NOT use a garden hose to clean the pressure
washer.
Use a damp cloth to clean exterior surfaces
of the pressure washer.
Use a soft bristle brush to remove dirt and
oil.
Use an air compressor (25 PSI) to clear dirt
and debris from the pressure washer.
Inspect all air vents and cooling slots to
ensure that they are clean and unobstructed.
Cleaning Spray Nozzle
Detach the wand from the spray gun. Flush
the wand with water and use a small wire
rod (paper clip) to loosen up any particles.
Rev 76553-20100203 - English 13
Storage
Storage
For long term storage, please follow these
guidelines.
Engine Storage
1. Allow the engine to cool completely
before storage.
2. Clean the engine according to the
instructions in the Maintenance section.
3. Drain all fuel completely from the fuel
line and carburetor to prevent gum from
forming.
4. Add a fuel stabilizer into the fuel tank.
5. Change the oil.
6. Remove the spark plug and pour about
½ ounce of oil into the cylinder. Crank
the engine slowly to distribute the oil
and lubricate the cylinder.
7. Reattach the spark plug.
Pressure Washer Storage
1. Allow the pressure washer to cool
completely before storage.
2. Turn off the fuel supply at the fuel valve.
3. Clean the pressure washer according to
the instructions in the Maintenance
section.
4. Store the unit in a clean, dry area out of
direct sunlight.
Winter Storage
Protect your pressure washer parts from
freezing.
1. Apply all storage instructions from
previous sections.
2. Make sure pressure washer hose is free
of all water before storing for winter
3. In order to prevent the pump from
freezing you will need to insert RV
antifreeze.
4. You will need approximately 6 ounces of
RV Antifreeze, a funnel, and
approximately 12” of garden hose or
equivalent. See diagram below.
5. Pour the antifreeze into the funnel, then
pull on the engine recoil starter to create
suction in the pump housing. Pull the
recoil several times until antifreeze
comes out of the pump outlet.
14 Rev 76553-20100203 - English
Specifications
Specifications
Engine Specifications
Engine 196 cc OHV CPE
Pressure Washer
Specifications
Max Pressure 3000 PSI
Flow Capacity 2.5 GPM
Fuel Capacity 0.93 gallons (3.5 L)
Weight 75.4 lbs. (34.2 kg)
Height 34.84 inches (88.5 cm)
Width 20.67 inches (52.5 cm)
Length 33.46 inches (85 cm)
Fuel
Fuel capacity is 0.93 gallons (3.5 L). Use
regular unleaded gasoline with a minimum
octane rating of 85.
Oil
Oil capacity is 0.63 qt (0.6 L).
Spark Plugs
Your pressure washer comes equipped with
a ¾” (19 mm) long reach plug.
Intermittent use (less than 1 hour/month) or
colder temperatures (below 60°F)
NGK BR6ES or equivalent
Moderate use (less than 3 hours/month) or
seasonal temperatures (50-80°F)
NGK BR7ES or equivalent
Extreme use (continuous) or hot climates
(80-100°F)
NGK BR8ES or equivalent
Make certain the spark plug gap is 0.7 -
0.8mm (0.028 - 0.031 in.).
Valve Clearance
Intake 0.13-0.17mm (0.005 – 0.007 in.)
Exhaust 0.18-0.22mm (0.007 – 0.009 in.)
Rev 76553-20100203 - English 15
Specifications
Pressure Washer Parts Diagram
16 Rev 76553-20100203 - English
Specifications
Pressure Washer Parts List
No. Part Number Description Qty
1 ST30QXG-0000101 Chemical hose 1
2 ST29QXG-3300200 Inlet filter gasket 2
3 ST30QXG-3300300 Thermal relief valve 1
4 ST29QXG-2000001 Bolt 5/16-24 D22 4
5 GB93 8 Spring washer φ8 4
6 ST29QXG-2000006 Key SQ 3/16×1.57 1
7 ST168F-II-1000000-G1 Engine 1
8 819.251000.00 Pump 1
9 819.252200.00 Connect wand 1
10 GB6177 M8 Nut M8 8
11 819.252100.00 Gun assembly 1
12 819.252300.00 Nozzle"15" 1
13 819.252300.01 Nozzle"25" 1
14 819.252300.02 Nozzle"40" 1
15 819.252300.03 Nozzle "Detergent" 1
16 ST22QXP-2100003 Grommet 4
17 819.200701.01 Handle(2) 1
18 819.250100.00 Compression resistance hose 1
19 ST29QXG-2100003 Pin 2
20 819.201100.00 Frame 1
21 GB6182 M10 Nut M10 2
22 13.012000.01 12in Wheel 2
23 08.010095.10 Bolt M10×95 2
24 ST29QXG-2100200 Bottom rubber 2
25 GB5789 M8×55 Flange boltM8×55 2
26 816.201400.00 Frame rubber 2
27 GB6187.1 M8 NutM8 2
28 ST168F-1090100-C Screw cap 2
29 819.250200.00 Detergent tank 1
30 819.250201.00 Tie-in 1
31 819.200701.00 Handle(1) 1
32 08.006045.10 Bolt M6×45 2
Rev 76553-20100203 - English 17
Specifications
Engine Parts Diagram
18 Rev 76553-20100203 - English
Specifications
Engine Parts List
No. Part Number Description Qty
1 GB818-88-B4-12 Bolt M4X12 1
2 ST168F-1070003-G Fuel valve knob 1
3 GB16674-1-FB6-12 Flange bolt M6*12 11
4 ST168F-1070002-G Fuel tank veil 1
5 GB5787--86-FB5-12 Flange bolt M5*12 1
6 ST168F-1070200-G Fuel valve 1
7 ST168F-1070008-G Tube clip φ9.5 1
8 ST168F-1070004-G Tube 1 1
9 ST188FD--1070006A ClipФ8 3
10 168.120700.00 Wire flame out 1
11 21.001000.00 Switch 1
12 ST168F-1070005-G Tube 2 1
13 ST152FD-1070200 Fuel filter 1
14 168.071000.32 Fuel tank comp 1
15 ST160F--1070100H Fuel tank cap comp 1
16 ST168F--1110005 Throttle return spring 1
17 ST168F--1110007 Governor spring 1
18 ST160F--1110003 Governor arm 1
19 GB6177--86-N6 Nut M6 3
20 ST160F--1110008 Lock pin 1
21 ST160F--1110001 Governor arm shaft 1
22 ST168F--1110006 Governor rod 1
23 ST160F--1110004 Governor arm bolt 1
24 ST168F--1111000 Control assembly 1
25 ST160F--1110108 Governor washer 2
26 GB5789--86-FB6-8 Flange bolt M6*8 5
27 ST188F-1060004 Ratchet guide spring 1
28 ST160F--1061200 Recoil starter knob 1
29 ST160F--1061100-Q Recoil starter cover 1
30 ST160F--1061005 Recoil starter spring 1
31 ST160F--1061009 Recoil starter rope 1
32 ST160F--1061001-A Recoil starter reel 1
33 ST188F-1060006 Ratchet spring 2
34 ST188F-1060005 Starter ratchet 2
35 ST188F-1060003 Ratchet guide 1
36 ST188F-1060002 Setting screw 1
37 GB5789--86-FB6-20 Flange bolt M6*20 4
38 ST168F--1080100-G Fan cover comp 1
39 ST160F--1050010 Nut M14 1
40 ST160F--1060001 Start hub 1
41 ST168F--1080001 Cooling fan 1
42 ST168F--1120100 Fly wheel 1
43 ST168F--1080200 Side place 1
44 ST168F--1030100 Oil seal 2
45 ST160F-1126000 Diode comp 1
46 ST160F--1030003 Drain plug bolt 2
47 ST160F--1030004 Drain bolt washer 2
48 ST168F-2-1030012-G Crankcase 1
49 GB/T-276-94 Radial ball bearing 6205 2
50 ST160F-1127000-A Oil level switch assembly 1
51 ST160F--1110101 Governor weight holder 1
Rev 76553-20100203 - English 19
Specifications
No. Part Number Description Qty
52 ST160F--1110102 Governor weight pin 2
53 ST160F--1110104 Governor shaft 1
54 ST160F--1110103 Governor holder clip 1
55 ST160F--1110107 Governor weight 2
56 ST168F-1040014 Valve Oil seal
57 ST160F--1110105-A Governor cover 1
58 ST168F-2-1050001-Q Crankshaft comp 1
59 ST168F--1030008-G Case over packing 1
60 ST160F--1030001-B Oil filler cap assembly 1
61 ST160F--1030002 Oil filler cap packing 2
62 ST168F-1030007-5/16-G Crankcase cover 1
63 GB5789--86-FB8-32 Flange bolt 8*32 6
64 ST168F-1090100 Air cleaner cover nut 2
65 ST168F-1090001-G Air cleaner cover 1
66 ST168F-1090200-C Air cleaner element 1
67 ST168F-1090500-G Air cleaner elbow comp 1
68 GB5789--86-FB6-25 Flange bolt 6*25 2
69 ST160F-1123000-G Ignition 1
70 152FMD--1001007 Dowel pin 10*16 2
71 GB5789--86-FB8-55 Flange bolt 8*55 4
72 ST160F--1130004 Carburetor washer 1
73 ST160F--1130100 Choke level comp 1
74 ST168F-2-1130000-G Carburetor assembly 1
75 ST160F--1130003-CPE Carburetor packing 1
76 ST168F--1130001 Carburetor insulator 1
77 ST168F--1130002-CPE Insulator packing 1
78 ST160F--1010001 Stud bolt 6*110 2
79 ST168F-2-1010100-G Cylinder head comp 1
80 ST168F-2-1030009-G Cylinder head gasket 1
81 ST168F--1040002 Intake valve 1
82 ST168F--1040006 Exhaust valve 1
83 ST168F-2-1040013 Valve lifter 2
84 ST168F-1030015-G Dowel pin 9*14 2
85 ST168F-2-1041000 Camshaft assembly 1
86 4X7.5X19-GB1099-79 Key 1
87 ST160F--1020001 Breather tube 1
88 ST168F--1040024 Rectify bolt 2
89 ST160F--1020002-A Head over packing 1
90 ST168F--1020100-C Head over comp 1
91 ST168F--1040022 Entrance rocker 1
92 ST168F--1040021 Rocker axes 1
93 ST160F--1040008 Valve rotator 1
94 ST160F--1040001 Intake valve spring retainer 1
95 ST160F--1040007 Exhaust valve spring retainer 1
96 ST160F--1040003 Valve spring 2
97 ST160F--1124000 Spark plug 1
98 ST168F--1040025 Locknut 2
99 ST168F--1040023 Exhaust rocker 1
100 ST168F--1040026 Valve rocker arm 1
101 ST168F--1040027 Pivot bolt 2
102 ST168F--1040005 Push rod 2
103 GB16674.1-FB5-8 Flange bolt M5*8 4
104 GB848-85-W5 Washer φ5 4
105 GB859-87-SW5 Spring washer φ5 4
2
20 Rev 76553-20100203 - English
Specifications
No. Part Number Description Qty
106 ST160F--1101100-G Muffler protector 1
107 ST160F--1101200-G Muffler comp 1
108 GB6170--86-N8 Nut M8 2
109 GB848-85-W8 washer φ8 2
110 GB859-87-SW8 Spring washer φ8 2
111 ST168F-1100200-G Muffler packing 1
112 ST160F-1010002 Stud bolt 2
113 ST168F--1080002-G Shroud comp 1
ST168F-1050007 First ring set 1
114
ST168F-1050006 Second ring set 1
ST168F-1050200 Oil ring comp 1
115 ST168F-II-1050005 Piston 1
116 ST168F--1050004 Piston pin clip 2
117 ST168F--1050003 Piston pin 1
118 ST168F--1050100 Connecting rod comp 1
119 ST160F--1030005-B Oil filler cap 1
120 ST160F-1070006 Fuel filter 1
121 ST1P68F-1070006-F Clip 1
122 GB848-85-W6 Washer φ6 6
123 GB859-87-SW6 Spring washer φ6 4
124 GB5789--86-FB6-35 Flange bolt M6*35 1
125 GB5789--86-FB6-15 Flange bolt M6*15 4
126 GB6187-86-N6 Lock nutM6 2
Rev 76553-20100203 - English 21
Troubleshooting
Troubleshooting
Problem Cause Solution
Pressure washer will not start No fuel Add fuel
Faulty spark plug Replace spark plug
Pressure washer will not start;
Pressure washer starts but runs
roughly
Pressure washer shuts down during
operation
Pressure washer gallops Engine governor defective Contact the help line
Unit does not reach high pressure Water supply is restricted Check hoses for leaks, blockage, kinks
Spray pressure varies from high to low Poor inlet water supply Turn garden hose water on full force.
Detergent wash is not functioning
properly
Garden hose connection leaks Loose fittings Tighten
Spray wand leaks Spray wand not properly attached Tighten all connections
Low oil level Fill crankcase to the proper level
Choke in the wrong position. Adjust choke.
Spark plug wire loose Attach wire to spark plug
Out of fuel Fill fuel tank
Pressure washer not level Place pressure washer on a flat, level
Low oil level Fill crankcase to the proper level.
Garden hose is too small Replace with 5/8 in. garden hose or
Garden hose inlet filter is clogged Remove garden hose, clean filter and
Not enough inlet water Turn garden hose water on full force
Garden hose inlet filter is clogged Remove garden hose, clean filter and
Spray nozzle is obstructed Remove particles with small wire rod
Pump is sucking air Check all hoses and fittings, make
Detergent is too thick Dilute detergent
Wand is on high pressure setting Detergent only works on a low
Detergent hose is not connected to
the pump housing
Spray nozzle is obstructed Clean nozzle and remove debris
Filter on detergent hose is clogged Clean with warm water or replace
Missing/worn-out rubber washer Replace rubber washer
Place pressure washer on a flat, level
surface
surface
Place pressure washer on a flat, level
surface
larger
rinse out
Check hose for leaks, blockage, or
kinks
rinse out
(see maintenance section in manual)
sure they are securely tightened down
and fastened. Turn off engine and
purge pump by squeezing trigger gun
until a steady stream of water flows
pressure setting
Check connection. See diagram on
Page 9
22 Rev 76553-20100203 - English
Warranty
Warranty Exclusions
Warranty
CHAMPION POWER EQUIPMENT
1YEAR LIMITED WARRANTY
Effective September 1, 2006. Replaces all
undated warranties and all warranties dated
before September 1, 2006.
Warranty Qualifications
Champion Power Equipment (CPE) will
register this warranty upon receipt of your
Warranty Registration Card and a copy of
your sales receipt from one of CPE's retail
locations as proof of purchase.
Please submit your warranty registration
and your proof of purchase within ten (10)
days of the date of purchase.
Repair/Replacement
Warranty
CPE warrants to the original purchaser that
the mechanical and electrical components
will be free of defects in material and
workmanship for a period of one (1) year
from the original date of purchase (90 days
for commercial & industrial use).
Transportation charges on product
submitted for repair or replacement under
this warranty are the sole responsibility of
the purchaser. This warranty only applies to
the original purchaser and is not
transferable.
Do not return the unit to the
place of purchase
Contact CPE's Technical Service and CPE
will troubleshoot any issue via phone or email. If the problem is not corrected by this
method, CPE will, at its option, authorize
evaluation, repair or replacement of the
defective part or component at a CPE
Service Center. CPE will provide you with a
case number for warranty service. Please
keep it for future reference. Repairs or
replacements without prior authorization, or
at an unauthorized repair facility, will not be
covered by this warranty.
This warranty does not cover the following
repairs and equipment:
Normal Wear
Pressure washers need periodic parts and
service to perform well. This warranty does
not cover repair when normal use has
exhausted the life of a part or the equipment
as a whole.
Installation, Use and
Maintenance
This warranty will not apply to parts and/or
labor if this pressure washer is deemed to
have been misused, neglected, involved in an
accident, abused, loaded beyond the
pressure washer’s limits, modified, installed
improperly or connected incorrectly to any
water supply. Normal maintenance such as
spark plugs, air filters, adjustments, fuel
system cleaning and obstruction due to
buildup is not covered by this warranty.
Other Exclusions
This warranty excludes:
Cosmetic defects such as paint, decals, etc.
Wear items such as filter elements, o-rings,
etc.
Accessory parts such as starting batteries,
and storage covers.
Failures due to acts of God and other force
majeure events beyond the manufacturer’s
control.
Problems cause by parts that are not original
Champion Power Equipment parts.
Limits of Implied Warranty
and Consequential Damage
Champion Power Equipment disclaims any
obligation to cover any loss of time, use of
this product, freight, or any incidental or
consequential claim by anyone from using
this pressure washer. THIS WARRANTY IS
IN LIEU OF ALL OTHER WARRANTIES,
EXPRESS OR IMPLIED, INCLUDING
WARRANTIES OF MERCHANTABILITY
OR FITNESS FOR A PARTICULAR
PURPOSE
A unit provided as an exchange will be
subject to the warranty of the original unit.
Rev 76553-20100203 - English 23
Warranty
The length of the warranty governing the
exchanged unit will remain calculated by
reference to the purchase date of the original
unit.
This warranty gives you certain legal rights
which may change from state to state. Your
state may also have other rights you may be
entitled to that are not listed within this
warranty.
Contact Information
Address
Champion Power Equipment, Inc.
Customer Service
10006 Santa Fe Springs Rd.
Santa Fe Springs, CA 90670
Customer Service
Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)
Toll Free: 1-877-338-0999
Fax no.: 1-562-236-9429
Technical Service
Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)
Toll Free: 1-877-338-0999
tech@championpowerequipment.com
24 Rev 76553-20100203 - English
Notes
Notes
Rev 76553-20100203 - English 25
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