Champion Power Equipment 75520 Operator's Manual for All Serial Numbers in

OWNER’S MANUAL & OPERATING INSTRUCTIONS
2650 PSI / 2.3 GPM
PRESSURE WASHER
MODEL NUMBER
75520
10006 Santa Fe Springs Road
SAVE THESE INSTRUCTIONS
Important Safety Instructions are included in this manual.
REV 75520-20121219
www.championpowerequipment.com
Santa Fe Springs CA 90670
USA / 1-877-338-0999
Have questions or need assistance?
Do not return this product to the store!
WE ARE HERE TO HELP!
Visit our website:
www.championpowerequipment.com
for more info:
• Product Info & Updates
• Frequently Asked Questions
– or –
Call our Customer Care Team Toll-Free at:
• Tech Bulletins
• Product Registration
1-877-338-0999
WARNING:
The Engine Exhaust from this product contains chemicals known to the State of California
to cause cancer, birth defects or other reproductive harm.
*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover.
TABLE OF CONTENTS
75520
2650 PSI / 2.3 GPM
PRESSURE WASHER
Introduction ............................. 1
Pressure Washer ........................ 1
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
This Booklet ........................... 1
Manual Conventions ........................ 2
Safety Rules ............................. 3
Controls and Features ....................... 5
Pressure Washer ........................ 5
Parts Included .......................... 6
Assembly ............................... 7
Remove the Pressure Washer from the
Shipping Car ton ........................ 7
Upper Frame Assembly .................... 7
Wheel Assembly ....................... 7
Support Foot Assembly .................. 7
Add Engine Oil ......................... 7
Add Fuel .............................. 8
Attach the Pressure Gun ................. 9
Connect the High Pressure Hose ............ 9
Connect to Garden Hose ................. 9
Operation .............................. 10
Pressure Washer Location ................. 10
Before Starting the Engine ................ 10
Starting the Engine ..................... 10
Distance from Cleaning Surface ............ 10
High Pressure Wash ..................... 11
Thermal Relief Valve (TRV) ................ 11
Low Pressure Wash ..................... 12
Detergent Use ....................... 12
System Flush ....................... 12
Depressurize System .................... 12
Stopping the Engine ..................... 13
Operation at High Altitudes ................ 13
Operating Tips ......................... 13
Maintenance and Storage ................... 14
Engine Maintenance ..................... 14
Oil ............................... 14
Spark Plugs ........................ 14
Air Filter ........................... 14
Cleaning ............................. 15
Adjustments ........................ 15
Maintenance Schedule ................. 15
Pressure Washer Maintenance .............. 15
Cleaning Spray Nozzle ................. 15
Storage ............................ 15
Engine Stored for Less than 30 days ......... 15
Engine Stored for Over 30 Days ............. 16
Pressure Washer Storage ................. 16
Winter Storage ........................ 16
Specifications ........................... 17
Engine Specifications .................... 17
Pressure Washer Specifications ............. 17
Fuel ................................ 17
Oil ................................. 17
Spark Plugs .......................... 17
Maintenance Valve Clearance .............. 17
Troubleshooting ...................... 18
Pressure Washer Parts Diagram ............. 19
Pressure Washer Parts List ................ 20
Engine Parts Diagram ................... 21
Engine Parts List ....................... 22
Warranty ............................... 23
Warranty Qualifications ................... 23
Repair/Replacement Warranty .............. 23
Do not return the unit to the place of
purchase ............................ 23
Warranty Exclusions ..................... 23
Normal Wear ....................... 23
Installation, Use and Maintenance ......... 23
Other Exclusions ..................... 23
Limits of Implied Warranty and
Consequential Damage ................... 23
Contact Information ..................... 23
Address ........................... 23
Customer Service .................... 23
Technical Service .................... 23
INTRODUCTION
ENGLISH 75520
Introduction
Congratulations on your purchase of a Champion Power
Equipment pressure washer. CPE designs and builds
pressure washers to strict specifications. With proper
use and maintenance, this pressure washer will bring
years of satisfying service.
Pressure Washer
This unit is a gasoline engine driven pressure washer. It is
designed for use in cleaning with or without detergent and
is suitable for decks, patios, house siding, vehicles, lawn
furniture, barbecue grills, gardening tools and more.
Record the model and serial numbers as well as date and place of purchase for future reference. Have this
information available when ordering parts and when making technical or warranty inquiries.
Accessories
Champion Power Equipment manufactures and sells
accessories designed to help you get the most from
your purchase. To find out more about our accessories,
please visit our web site at:
www.championpowerequipment.com
This Booklet
Every effort has been made to ensure the accuracy and
completeness of the information in this manual. We reserve
the right to change, alter and/or improve the product and
this document at any time without prior notice.
Champion Power Equipment Support
1-877-338-0999
Model Number
75520
Serial Number
Date of Purchase
Purchase Location
For O il Typ e see ‘Add Engine Oil‘ section. For Fuel Typ e see ‘Add Fuel‘ section.
1 REV 75520-20121219
75520 ENGLISH
MANUAL CONVENTIONS
This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol
is used with a key word to alert you to potential hazards in operating and owning power equipment.
Follow all safety messages to avoid or reduce the risk of serious injury or death.
DANGER
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
CAUTION
CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.
NOTE
If you have questions regarding your pressure washer, we can help. Please call our help line at
1-877-338-0999
REV 75520-20121219 2
SAFETY RULES
ENGLISH 75520
WARNING
Read this manual thoroughly before operating your pressure washer. Failure to follow instructions could result in serious injury or death.
WARNING
The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects, or other reproductive harm.
DANGER
Engine exhaust contains carbon monoxide, a colorless, odorless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death. If you start to feel dizzy or weak, get to fresh air immediately.
Operate pressure washer outdoors only in a well ventilated area. DO NOT operate the pressure washer inside any building, including garages, basements, crawlspaces and sheds, enclosure or compartment, including the pressure washer compartment of a recreational vehicle. DO NOT allow exhaust fumes to enter a confined area through windows, doors, vents or other openings. DANGER CARBON MONOXIDE, using a pressure washer indoors CAN KILL YOU IN MINUTES.
DANGER
WARNING
Sparks can result in fire or electrical shock.
When servicing the pressure washer:
Disconnect the spark plug wire and place it where it cannot contact the plug. DO NOT check for spark with the plug removed. Use only approved spark plug testers.
WARNING
Running engines produce heat. Severe burns can occur on contact. Combustible material can catch fire on contact.
DO NOT touch hot surfaces. Avoid contact with hot exhaust gases. Allow equipment to cool before touching. Maintain at least three feet of clearance on all sides to ensure adequate cooling. Maintain at least five feet of clearance from combustible materials.
WARNING
DO NOT let water in the pump freeze.
See Storage section in the manual for instructions regarding winter storage. If water has frozen in the pressure washer, thaw the pressure washer in a warm room before starting. DO NOT pour hot water on or into the pump; internal parts will be damaged and your warranty will be voided.
Rotating parts can entangle hands, feet, hair, clothing and/or accessories. Traumatic amputation or severe laceration can result.
Keep hands and feet away from rotating parts. Tie up long hair and remove jewelry. Operate equipment with guards in place. DO NOT wear loose-fitting clothing, dangling drawstrings or items that could become caught.
3 REV 75520-20121219
WARNING
NEVER spray flammable liquids or use pressure washer in areas containing combustible dust, liquids, or vapor.
NEVER operate this machine in a closed building or in or near an explosive environment.
• DO NOT remove fuel tank cap or ll fuel tank while
engine is hot or running (allow engine to cool two minutes before refueling). Always fill the tank slowly.
• Never disconnect the high pressure discharge hose
from the machine while the system is pressurized.
75520 ENGLISH
SAFETY RULES
DANGER
Fuel and fuel vapors are highly flammable and extremely explosive. Fire or explosion can cause severe burns or death. Unintentional startup can result in entanglement, traumatic amputation or laceration.
When adding or removing fuel:
Turn the pressure washer off and let it cool for at least two minutes before removing the fuel cap. Loosen the cap slowly to relieve pressure in the tank. Only fill or drain fuel outdoors in a well-ventilated area. DO NOT pump gas directly into the pressure washer at the gas station. Use an approved container to transfer the fuel to the pressure washer. DO NOT overfill the fuel tank. Always keep fuel away from sparks, open flames, pilot lights, heat and other sources of ignition. DO NOT light or smoke cigarettes.
When starting the pressure washer:
DO NOT attempt to start a damaged pressure washer. Make certain that the gas cap, air filter, spark plug, fuel lines and exhaust system are properly in place. Allow spilled fuel to evaporate fully before attempting to start the engine. Make certain that the pressure washer is resting firmly on level ground.
WARNING
Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let go. Unintentional startup can result in entanglement, traumatic amputation or laceration. Broken bones, fractures, bruises or sprains could result.
When starting engine, pull the starter cord slowly until resistance is felt and then pull rapidly to avoid kickback.
DANGER
Keep clear of nozzle. DO NOT point the pressure wand at a person, an animal or yourself.
Always wear safety glasses or goggles and protective equipment (hearing protection, gloves, rubber boots, protective clothing) when operating or performing maintenance.
• Never put hand or ngers over the spray tip while
operating the unit.
• Never try to stop or deect leaks with any body part.
• Always engage the trigger safety latch in the safe
position when spraying is stopped even if only for a few moments.
When operating the pressure washer:
DO NOT move or tip the pressure washer during operation. DO NOT tip the pressure washer or allow fuel or oil to spill.
When transporting or servicing the pressure washer:
Make certain that the fuel shutoff valve is in the off position and the fuel tank is empty. Disconnect the spark plug wire.
When storing the pressure washer:
Store away from sparks, open flames, pilot lights, heat and other sources of ignition.
CAUTION
NEVER run the unit dry.
Be sure the water supply is completely turned on before operating the unit.
CAUTION
Improper treatment or use of the pressure washer can damage it, shorten its life and void your warranty.
Use the pressure washer only for intended uses. Operate only on level surfaces. DO NOT expose pressure washer to excessive moisture, dust, or dirt. DO NOT allow any material to block the cooling slots. DO NOT use the pressure washer if:
– Equipment sparks, smokes or emits flames – Equipment vibrates excessively
REV 75520-20121219 4
ENGLISH 75520
CONTROLS AND FEATURES
Read this owner’s manual before operating your pressure washer. Familiarize yourself with the location and function
of the controls and features. Save this manual for future reference.
Pressure Washer
8
2 3
1
9
7
6 5
(1) Muffler
(2) Air Filter – Protects the engine by filtering dust
and debris from the intake air.
(3) Fuel Tank – 0.53 gal. (2 L)
(4) Recoil Starter – Used to manually start the engine.
(5) Engine Switch
(6) Fuel Valve Knob – Used to turn fuel supply on and
off to engine.
(7) Choke
10
11
12
4
13
(8) High Pressure Hose Hanger – Used to hold high
pressure hose when not in use.
(9) Gun Holder – Used to hold gun when assembled
and in use.
(10) Gun Assembly – Gun and High pressure wand for
power washing.
(11) High Pressure Hose Connection
(12) Garden Hose Connection
(13) 10 in. Never Flat Tires
5 REV 75520-20121219
75520 ENGLISH
Parts Included
Your 75520 Gasoline Powered Pressure Washer ships
with the following parts:
Gun Assembly
– Pressure Gun .......................... 1
– Wand ............................... 1
– 25 ft. High Pressure Hose ................. 1
Upper Frame Assembly
– Upper Frame .......................... 1
– Bolt M5 ×12 .......................... 2
– Bolt M5×45 .......................... 2
– Nut M5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
– Gun Holder ........................... 1
– Hose Holder ........................... 1
– Clamping Knob .........................2
– Contour Bolt M8x55 ..................... 2
CONTROLS AND FEATURES
Wheel Kit
– Wheel 10 in. .......................... 2
– Roll Pin 12×95 ......................... 2
– Bush Block ........................... 2
– Clamp B ............................. 2
Foot Kit
– Foot ................................ 1
– Bolt M8×65 ........................... 2
– Nut M8 .............................. 2
Other
– Chemical Inject Hose ..................... 1
– Oil Funnel ............................ 1
– Spark Plug Socket .......................1
25 ft. High
Pressure Hose
REV 75520-20121219 6
Loading...
+ 20 hidden pages