REGISTER YOUR PRODUCT ONLINE
at championpowerequipment.com
OPERATOR'S MANUAL
MODEL #100814
7500W ELECTRIC START GENERATOR
or visit championpowerequipment.com
READ AND SAVE THIS MANUAL. This manual contains impor tant safety precautions which should be read and understood before operating the product. Failure to
do so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
REV 20220630 Champion Power Equipment, Inc., Santa Fe Springs, CA USA
CARBON
MANUAL
MONOXIDE KILLS
ALWAYS READ
THE OPERATOR’S
MANUAL FIRST
CARBON MONOXIDE SAFETY: THE BIG PICTURE
As the only safe way to use a portable generator, taking your generator
outside is absolutely mandatory to keep your family safe from carbon
monoxide. But there’s even more you can do. By educating yourself
about all carbon monoxide risks, you’ll be better prepared to protect
your family from this colorless, oderless threat.
KNOW THE SYMPTOMS
• Headache
• Nausea
• Shortness of breath
• Dizziness
• Fatigue
STAY ALERT WITH CARBON
MONOXIDE DETECTORS
KEEP IT OUTSIDE AND AWAY FROM
DOORS, WINDOWS, AND GARAGES
IF YOU FEEL SYMPTOMS,
LEAVE RIGHT AWAY
POINT FUMES AWAY FROM
NEARBY PEOPLE
www.TakeYourGeneratorOutside.com
100814 - 7500W ELECTRIC START GENERATOR
TABLE OF CONTENTS
TABLE OF CONTENTS
Introduction ................................................ 4
Safety Definitions ....................................... 4
Important Safety Instructions .................... 5
Fuel Safety ...................................................... 7
Safety Labels .................................................... 8
Safety Symbols .................................................. 9
Operation Symbols ............................................. 10
Quick Start Label Symbols.....................................11
Controls and Features ...............................12
Generator ....................................................... 12
Control Panel ................................................... 13
Tools Needed ...................................................14
Assembly ...................................................15
Unpacking ......................................................15
Install the Wheel Kit ............................................15
Connect the Battery ............................................ 15
Add Engine Oil .................................................. 16
Add Fuel ........................................................17
Grounding ...................................................... 18
Operation ...................................................18
Generator Location ............................................. 18
Surge Protection ...............................................19
Starting the Engine ............................................. 19
Connecting Electrical Loads ...................................20
Do Not Overload Generator ....................................21
GFCI .............................................................21
Stopping the Engine ............................................22
Operation at High Altitude .....................................22
Maintenance ............................................. 23
Cleaning the Generator ........................................23
Changing the Engine Oil .......................................23
Cleaning and Adjusting the Spark Plug(s) .....................24
Cleaning the Air Filter ..........................................24
Cleaning the Spark Arrestor ...................................24
Adjusting the Governor ......................................... 24
Generator Battery ..............................................25
Maintenance Schedule .........................................25
Storage ..................................................... 25
Short Term Storage (up to 30 days) ...........................25
Mid Term Storage (30 days – 1 year) .........................26
Long Term Storage (over 1 year) ..............................26
Removing from Storage ........................................ 26
Specifications ........................................... 27
Generator Specifications .......................................27
Engine Specifications ..........................................27
Oil Specifications ...............................................27
Fuel Specifications .............................................27
Battery Specifications..........................................27
Temperature Specifications ....................................27
Troubleshooting ........................................ 28
Warranty* ................................................. 29
Warranty Qualifications ........................................29
Repair/Replacement Warranty .................................29
Do Not Return The Unit To The Place Of Purchase ...........29
Warranty Exclusions ...........................................29
Other Exclusions ...............................................29
Limits of Implied Warranty and Consequential Damage ......29
Contact Information ............................................29
3
100814 - 7500W ELECTRIC START GENERATOR
INTRODUCTION
INTRODUCTION
Congratulations on your purchase of a Champion Power Equipment
(CPE) product. CPE designs, builds, and supports all of our
products to strict specifications and guidelines. With proper
product knowledge, safe use, and regular maintenance, this
product should bring years of satisfying service.
Every effort has been made to ensure the accuracy and
completeness of the information in this manual at the time of
publication, and we reserve the right to change, alter and/or
improve the product and this document at any time without prior
notice.
Since CPE highly values how our products are designed,
manufactured, operated and are serviced, and also highly value
your safety and the safety of others, we would like you to take the
time to review this product manual and other product materials
thoroughly and be fully aware and knowledgeable of the assembly,
operation, dangers and maintenance of the product before use.
Fully familiarize yourself, and make sure others who plan on
operating the product fully familiarize themselves too, with the
proper safety and operation procedures before each use. Please
always exercise common sense and always err on the side
of caution when operating the product to ensure no accident,
property damage, or injury occurs. We want you to continue to use
and be satisfied with your CPE product for years to come.
SAFETY DEFINITIONS
The purpose of safety symbols is to attract your attention to
possible dangers. The safety symbols, and their explanations,
deserve your careful attention and understanding. The safety
warnings do not by themselves eliminate any danger. The
instructions or warnings they give are not substitutes for proper
accident prevention measures.
DANGER
DANGER indicates a hazardous situation which,if not avoided,
will result in death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
NOTICE
When contacting CPE about parts and/or service, you will need to
supply the complete model and serial numbers of your product.
Transcribe the information found on your product’s nameplate
label to the table below
CPE TECHNICAL SUPPORT TEAM
1-877-338-0999
MODEL NUMBER
100814
SERIAL NUMBER
DATE OF PURCHASE
PURCHASE LOCATION
NOTICE is used to address practices not related to physical
injury.
4
100814 - 7500W ELECTRIC START GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
IMPORTANT SAFETY INSTRUCTIONS
WARNING
Cancer and Reproductive Harm – www.P65Warnings.ca.gov
DANGER
Generator exhaust contains carbon monoxide, a colorless,
odorless, poisonous gas. Breathing carbon monoxide will
cause nausea, dizziness, fainting or death. If you start to feel
dizzy or weak, get to fresh air immediately.
OPERATE GENERATOR OUTDOORS ONLY IN A WELL
VENTILATED AREA AND POINT EXHAUST AWAY.
DO NOT operate the generator inside any building, including
garages, basements, crawlspaces and sheds, enclosure or
compartment, including the generator compartment of a
recreational vehicle.
DO NOT allow exhaust fumes to enter a confined area through
windows, doors, vents or other openings.
DANGER
Using a generator indoors CAN KILL YOU IN MINUTES.
Generator exhaust contains carbon monoxide. This is a poison
you cannot see or smell.
NEVER use inside a home or garage, EVEN IF doors and
windows are open.
ONLY use OUTSIDE and far away from windows, doors,
and vents.
DANGER
Operate equipment with guards in place.
Rotating parts can entangle hands, feet, hair, clothing and/or
accessories. Traumatic amputation or severe laceration can
result.
Keep hands and feet away from rotating parts.
Tie up long hair and remove jewelry.
DO NOT wear loose-fitting clothing, dangling drawstrings or
items that could become caught.
DANGER
Generator produces powerful voltage.
DO NOT touch bare wires or receptacles.
DO NOT use electrical cords that are worn, damaged or frayed.
Use only Champion electrical cords for proper application.
DO NOT operate generator in wet weather.
DO NOT allow children or unqualified persons to operate or
service the generator.
Use a ground fault circuit interrupter (GFCI) in damp areas and
areas containing conductive material such as metal decking.
Connection to your home’s electrical system requires a
listed 30A transfer switch installed by a licensed electrician
and approved by the local authority having jurisdiction. The
connection must isolate the generator from the utility power
and must comply with all applicable laws and electrical codes.
Install battery-operated carbon monoxide alarms or plug-in
carbon monoxide alarms with battery back-up according to the
manufacturer’s instructions.
WARNING
Do not use generator for medical and life support uses.
In case of emergency, call 911 immediately.
NEVER use this product to power life support devices or life
support appliances.
NEVER use this product to power medical devices or medical
appliances.
Inform your electricity provider immediately if you or anyone in
your household depends on electrical equipment to live.
Inform your electrical provider immediately if a loss of power
would cause you or anyone in your household to experience a
medical emergency.
5
100814 - 7500W ELECTRIC START GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
WARNING
Spark from removed spark plug wire can result in fire or
electrical shock.
When servicing the generator:
Disconnect the spark plug wire and place it where it cannot
contact the plug or any other metal object.
DO NOT check for spark with the plug removed.
Use only approved spark plug testers.
WARNING
Running engines produce heat. Severe burns can occur on
contact. Combustible material can catch fire on contact.
DO NOT touch hot surfaces.
Avoid contact with hot exhaust gases.
Allow equipment to cool before touching.
Maintain at least 3 ft. (91.4 cm) of clearance on all sides to
ensure adequate cooling.
Maintain at least 5 ft. (1.5 m) of clearance from combustible
materials.
CAUTION
Start the generator and allow the engine to stabilize before
connecting electrical loads.
Connect electrical equipment in the off position, and then turn
them on for operation.
Turn electrical equipment off and disconnect before stopping
the generator.
CAUTION
Improper treatment or use of the generator can damage it,
shorten its life or void the warranty.
Use the generator only for intended uses.
Operate only on level surfaces.
DO NOT expose generator to excessive moisture, dust,
or dirt.
DO NOT allow any material to block the cooling slots.
If connected devices overheat, turn them off and disconnect
them from the generator.
DO NOT use the generator if:
– Electrical output is lost
WARNING
Rapid retraction of the recoil cord will pull hand and arm
towards the engine faster than you can let go. Broken bones,
fractures, bruises or sprains could result. Unintentional
startup can result in entanglement, traumatic amputation or
laceration.
When starting engine, pull the recoil cord slowly until
resistance is felt and then pull rapidly to avoid kickback.
DO NOT start or stop the engine with electrical devices
plugged in and turned on.
WARNING
Although the generator contains a spark arrester, maintain
a minimum distance of 5 ft. (1.5 m) from dry vegetation to
prevent fires.
CAUTION
Exceeding the generator’s running capacity can damage the
generator and/or electrical devices connected to it.
– Equipment sparks, smokes or emits flames
– Equipment vibrates excessively
DO NOT overload the generator.
DO NOT tamper with the governed speed.
DO NOT modify the generator in any way.
6
100814 - 7500W ELECTRIC START GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
Fuel Safety
DANGER
GASOLINE AND GASOLINE VAPORS ARE HIGHLY
FLAMMABLE AND EXPLOSIVE.
Fire or explosion can cause severe burns or death.
Gasoline and gasoline vapors:
– Gasoline is highly flammable and explosive.
– Gasoline can cause a fire or explosion if ignited.
– Gasoline is a liquid fuel but it’s vapors can ignite.
– Gasoline is a skin irritant and needs to be cleaned up
immediately if spilled on skin or clothes.
– Gasoline has a distinctive odor, this will help detect potential
leaks quickly.
– Gasoline expands or contracts with ambient temperatures.
Never fill the gasoline tank to full capacity, as gasoline needs
room to expand when temperatures rise.
– In the case of any petroleum gasoline fire, flames should never
be extinguished unless the fuel supply valve can be turned
OFF. By not doing so, if a fire is extinguished and the supply
of fuel is not turned OFF, an explosion hazard could be created.
When operating the generator:
DO NOT move or tip the generator during operation.
When transporting or servicing the generator:
Always check that the fuel valve is in the OFF position and the
gasoline tank is empty.
Disconnect the spark plug wire.
When storing the generator:
Store away from sparks, open flames, pilot lights, heat and other
sources of ignition.
Do not store generator or gasoline near furnaces, water heaters,
or any other appliances that produce heat or have automatic
ignitions.
DANGER
NEVER place a gasoline container, gasoline tank, LPG cylinder
or any combustible material in the path of the exhaust stream
during operation of the engine.
WARNING
Never use a gasoline container, gasoline tank, or any other fuel
item that is broken, cut, torn or damaged.
When adding or removing gasoline:
DO NOT light or smoke cigarettes.
Turn the generator off and let cool for at least two minutes before
removing the gasoline cap. Always loosen the cap slowly to relieve
pressure in the tank.
Only fill or drain gasoline outdoors in a well-ventilated area.
DO NOT pump gasoline directly into the generator at the gas
station. Always use an approved container to transfer the fuel to
the generator.
DO NOT overfill the gasoline tank.
Always keep gasoline away from sparks, open flames, pilot lights,
heat and other sources of ignition.
When starting the generator:
DO NOT attempt to start a damaged generator.
Always check that the gasoline cap, air filter, spark plug, fuel lines
and exhaust system are properly in place.
Always allow spilled gasoline to evaporate fully before attempting
to start the engine.
Always be certain that the generator is resting firmly on level
ground.
7
100814 - 7500W ELECTRIC START GENERATOR
PELIGRO
El uso de un generador en
interiores PUEDE MATARLO EN
MINUTOS. El escape del
generador contiene monóxido de
carbono. Éste es un veneno que no
se puede ver ni oler.
•
NUNCA lo use dentro del hogar ni
el garaje, INCLUSO SI las puertas
y ventanas están abiertas.
•
Úselo SÓLO a la INTEMPERIE
lejos de ventanas, puertas, y
orificios de ventilación.
DANGER
Utiliser une génératrice à l’intérieur
PEUT VOUS TUER EN QUELQUES
MINUTES. L’échappement de la
génératrice contient du monoxyde de
carbone. Il s’agit d’un poison que vous
ne pouvez ni voir ni sentir.
•
Ne l’utilisez JAMAIS dans la
maison ou le garage MÊME SI les
portes et les fenêtres sont ouvertes.
•
Utilisez la UNIQUEMENT À
L’E XTÉ RI EUR , loin des fenêtres,
portes et trappes de ventilation.
NEVER use inside a
home or garage,
EVEN IF doors and
windows are open.
ONLY use OUT SIDE
and far away from
windows, doors,
and vents.
DANGER
Using a generator indoors CAN KILL
YOU IN MINUTES. Generator exhaust
contains carbon monoxide. This is a
poison you cannot see or smell.
1028-L-SF-E
UNLEADED FUEL ONLY. Minimum octane rating
of 87. Maximum 10% et hanol.
GASOLINA REGULAR SOLAMENTE. 87 octanos
como mínimo. M áximo de etanol de 10 %.
ESSENCE SANS PLOMB SEULEMENT. Indice
d’octane min imal de 87. Maximum 10 % d'éthan ol.
1032-L-OP-B
WARNING
DO NOT TOUCH!
Exhaust gas es, muffler
and engine compone nts
are extremely H OT and
cause burns.
Operation of thi s equipment may create spar ks that can start
fires around dr y vegetation. A spark ar restor may be
required. The operator should contact local fire agencies for
laws and regulatio ns relating to fire prevent ion requirements.
If installed, cl ean every 100 hours or ever y season.
ADVERTENCIA
¡NO TOCAR! Lo s gases de
escape, el silenci ador y los
compnonentes del motor están
extremadamen te CALIENTES y
causan quemaduras.
La operación de e ste equipo puede produc ir chispas que pueden provo car
incendios alrededor de la vegetación seca. Un supresor de chispas puede que
sea necesario. El operador debe comunicarse con las agencias locales de
bomberos para las leyes y reglamentos relativos a los requisitos de prevención
de incendios. Si es tá instalado, limpie ca da 100 horas o cada temporad a.
1291-L-SF-A
CHAMPION POWER EQUIPMENT, INC.
12039 SMITH AVENUE
SANTA FE SPRINGS, CA 90670
USA / É.-U.
1-877-338-0999
WWW.CHAMPIONPOWEREQUIPMENT.COM
MADE IN CHINA / FABRIQUÉ EN CHINE
AC AMPS
AMPÈRES C.A.
FREQUENCY (Hz)
FRÉQUENCE (Hz)
RPM
TR / MIN
PHASE
PHASE
POWER FACTOR
FACTEUR DE
PUISSANCE
AC VOLTS
VOLTS C.A.
MANUFACTURE DATE
DATE DE FABRICATION
SERIAL NO.
N° DE SÉRIE
MODEL
MODÈLE
INSULATION CLASS
CLASSE D’ISOLATION
MAX AMBIENT TEMP.
TEMP. AMBIANTE MAX.
3539-L-PR-A
GASOLINE WATTS
WATTS D'ESSENCE
100814
XXXXXXXXXXXX
XXXX
62.5/31.3
60
3600
1
1.0
120/240
H
7500
104°F
40°C
IMPORTANT SAFETY INSTRUCTIONS
Safety Labels
These labels warn you of potential hazards that can cause serious injury. Read them carefully.
If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement.
A
B
D
C
Top
Back
LABEL DESCRIPTION
A
B
C
Safety Icons/
CO Danger
Fuel
Hot Surface
D
8
Dataplate
100814 - 7500W ELECTRIC START GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
Safety Symbols
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these
symbols will allow you to more safely operate the product.
SYMBOL MEANING
Read Operator’s Manual. To reduce the risk of injury, user must read and understand operator’s manual
before using this product.
Clearance. Keep all objects at least 5 feet (1.5m) from generator. Heat from the muffler and exhaust gas
can ignite combustible objects.
Ground. Consult with local electrician to determine grounding requirements before operation.
Electric Shock. Failure to use in dry conditions and to observe safe practices can result in electric
shock. Improper connections to a building can allow current to backfeed into utility lines, creating an
electrocution hazard. A transfer switch must be used when connecting to a building.
Fire/Explosion. Fuel and its vapors are extremely flammable and explosive. Fire or explosion can cause
severe burns or death. Keep generator at least 5 feet (1.5m) from all objects to prevent combustion.
Hot Surface. To reduce the risk of injury or damage, avoid contact with any hot surface.
Open Flame Alert. Fuel and its vapors are extremely flammable and explosive. Keep fuel away from
smoking, open flames, sparks, pilot lights, heat, and other ignition sources.
Wet Conditions Alert. Do not expose to rain or use in damp locations.
9
100814 - 7500W ELECTRIC START GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
Operation Symbols
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these
symbols will allow you to more safely operate the product.
SYMBOL MEANING
Start
On
Stop or Off
Neutral Bonded to Frame. Neutral
circuit IS electrically connected to the
frame/ground of the generator.
Locking Receptacle
Circuit Breaker Reset: Push
Fuel/Gasoline Valve On/Off
SYMBOL MEANING
Choke
Run
Ground Terminal
10
100814 - 7500W ELECTRIC START GENERATOR
1 2 3 4 5 6 7 1 2
3
8
10W-30
3125-L-OP-A
IMPORTANT SAFETY INSTRUCTIONS
Quick Start Label Symbols
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these
symbols will allow you to more safely operate the product.
Starting the Engine
DANGER
Move generator outside and far away from windows,
doors and intake ventilation covers.
1. Check oil level.
Recommended oil is 10W-30.
2. Check gasoline level.
When adding gasoline, use a minimum octane rating of 87
and an ethanol content of 10% or less by volume.
3. Turn the fuel valve to “ON” position.
4. Press ignition switch to the “ON” position.
5. Move choke lever to “CHOKE” position.
6. Pull the recoil cord.
7. Move the choke lever to “RUN” position.
8. Plug in desired device.
Stopping the Engine
1. Turn off and unplug all connected electrical loads.
2. Press the ignition switch to the “OFF” position.
3. Turn the fuel valve to the “OFF” position.
Electric Start
See page 18 in “Operation” section.
11
100814 - 7500W ELECTRIC START GENERATOR
CONTROLS AND FEATURES
CONTROLS AND FEATURES
Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and
features. Save this manual for future reference.
Generator
1
11
2
3
4
5
6
1. Gasoline Tank – 5.7 gal. (21.5 L)
2. Choke – Used to start the engine.
3. Fuel Valve – Used to turn fuel supply on and off to engine.
4. Air Filter – Protects the engine by filtering dust and debris
from the intake air.
5. Recoil Starter – Used to manually start the engine.
10
7
8
9
8. Battery – Provides 12V DC power the starting system.
9. Ground Terminal – Consult an electrician for local
grounding regulations.
10. Control Panel – See “Control Panel” section.
11. Folding Handle – Used to move unit by lifting and rolling
on wheels. Do not use to lift or carry the unit.
6. Never Flat Wheels – 9.5 in. (24.1 cm)
7. Oil Fill Cap/Dipstick – Used to check and fill oil level.
12
100814 - 7500W ELECTRIC START GENERATOR
Control Panel
CONTROLS AND FEATURES
2
1
1. Ignition Switch – Used to START or STOP the generator.
2. Intelligauge –Four mode digital meter for displaying voltage,
frequency (hertz), run time, and total run time.
3. Circuit Breakers (Push Reset) – Protects the generator
against electrical overloads.
A
A
B
C
C
Y
D
3
B C
RECEPTACLES
(4×) 120V AC, 20A GFCI (NEMA 5-20R)
May be used to supply electrical power for
operation of 120 Volt AC, 20 Amp, single phase,
60 Hz electrical loads.
120/240V AC, 30A Locking (NEMA L14-30R)
May be used to supply electrical power for
operation of 120/240 Volt AC, 30 Amp, single
phase, 60 Hz electrical loads.
120/240V AC, 50 Amp (NEMA 14-50R)
May be used to supply electrical power for
operation of 120/240 Volt AC, 50 Amp, single
phase, 60 Hz electrical loads.
13
100814 - 7500W ELECTRIC START GENERATOR
Parts Included
Accessories
Oil Funnel ...........................................................1
Engine Oil ..............................................1.2 qt. (1.1 L)
Assembly Parts
Wheels
9.5 in. (24.1 cm) Never Flat Wheel (A) .........................2
Roll Pin (B) ......................................................2
Large R-clip (C) .................................................2
Engine Vibration Mounts
Support Leg with Vibration Mounts (D) ........................1
Flange Bolt (M8×16) (E) ........................................2
Flange Lock Nut (M8) (F) ....................................... 2
Folding Handle
Handle (G) ....................................................... 1
Short Pin (H) ....................................................2
Small R-clip (I) ..................................................2
CONTROLS AND FEATURES
A
D
E F
B C
G
Tools Needed
– Wrench/Socket Set (metric)
– Pliers
– Phillips Screwdriver
H I
14
100814 - 7500W ELECTRIC START GENERATOR
ASSEMBLY
ASSEMBLY
Your generator requires some assembly. This unit ships from our
factory without oil. It must be properly serviced with fuel and oil
before operation.
If you have any questions regarding the assembly of your
generator, call our Technical Support Team at 1-877-338-0999.
Please have your serial number and model number available.
Unpacking
1. Set the shipping carton on a solid, flat surface.
2. Remove everything from the carton except the generator.
3. Carefully cut each corner of the box from top to bottom. Fold
each side flat on the ground to provide a surface area to work
with the generator.
Install the Wheel Kit
CAUTION
The wheel kit is not intended for over-the-road use.
E
D
Install the Handle
1. Place the Handle (G) inside the mounting channel on the
frame.
2. Secure the Handle to the frame using an Short Pin (H).
3. Place an R-clip (I) on the end of the Short Pin and fasten
securely.
I
H
G
F
1. Before adding fuel and oil, tip the generator on it’s end.
2. Slide the Roll Pin (B) through the Wheel (A) from the outside.
3. Slide the Roll Pin through the mount point on the frame.
4. Secure with the R-clip (C).
5. Repeat to attach the second Wheel.
BC
A
Install the Support Leg
1. Attach the Support Leg (D) to the generator frame with Flange
Bolts (E) and Flange Lock Nuts (F).
Connect the Battery
1. Remove the protective cover from the black (–) lead on the
battery.
2. Attach the black (–) lead to the (–) terminal on the battery
with the bolt and secure with the nut.
2. Slowly tip the generator back down so that it rests on the
Wheels and Support Leg.
15
100814 - 7500W ELECTRIC START GENERATOR
Add Engine Oil
ASSEMBLY
WARNING
DO NOT attempt to crank or start the engine before it has been
properly filled with the recommended type and amount of oil.
Damage to the generator as a result of failing to follow these
instructions will void your warranty.
NOTICE
The generator rotor has a sealed, pre-lubricated ball bearing
that requires no additional lubrication for the life of the bearing.
NOTICE
The recommended oil type for typical use is 10W-30
automotive oil. However, using the listed conventional oils
shown in the “Recommended Engine Oil Type” chart may be
used for typical use including the first 5 hours of the break-in
run time period of the engine.
If running generator in extreme temperatures, refer to the
“Recommended Engine Oil Type” chart.
Recommended Engine Oil Type
10W-30
MAX
OIL DIP STICK
NOTICE
Once oil has been added, a visual check should show oil about
1-2 threads from running out of the fill hole.
When using the dipstick to check oil level, DO NOT screw in
the dipstick while checking.
NOTICE
Check oil level often during the break-in period. Refer to the
Maintenance section for recommended service intervals.
CAUTION
This engine is equipped with a low oil shut-off and will stop
when the oil level in the crankcase falls below the threshold
level.
10W-405W-30
5W-30 Full Synthetic
-20 0 20 40 60
°F
-28.9
°C -17.8 -6.7 4.4 15.6 26.7 37.8 48.9
1. Place the generator on a flat, level surface.
2. Remove oil fill cap/dipstick to add oil.
3. Using a funnel, add up to 1.2 qt. (1.1 L) of oil (included) and
replace oil fill cap/dipstick. DO NOT OVERFILL.
Ambient temperature
80 100 120
NOTICE
The first 5 hours of run time are the break-in period for the
unit. During the break in period stay at or below 50% of the
running watt rating and vary the load occasionally to allow
stator windings to heat and cool. Adjusting the load will also
cause engine speed to vary slightly and help seat piston rings.
After the 5 hour break-in period, change the oil.
NOTICE
Synthetic oil may be used after the 5 hour initial break-in
period. Using synthetic oil does not decrease the recommended
oil change interval. Full synthetic 5W-30 oil will aid in starting
in cold ambient < 41º F (5º C) temperatures.
4. Check engine oil level daily and add as needed.
16
100814 - 7500W ELECTRIC START GENERATOR
ASSEMBLY
Add Fuel
DANGER
Gasoline vapors are highly flammable and extremely explosive.
DO NOT light or smoke cigarettes. Fire or explosion can cause
severe burns or death.
Only fill or drain fuel outdoors in a well-ventilated area.
DO NOT pump gasoline directly into the generator. Use an
approved container to transfer the fuel to the generator.
Never use a gasoline container, gasoline tank, or any other fuel
item that is broken, cut, torn or damaged.
DO NOT overfill the gasoline tank. Always keep fuel away from
sparks, open flames, pilot lights, heat and other sources of
ignition.
Use clean, fresh, regular unleaded gasoline with a minimum
octane rating of 87 and an ethanol content of 10% or less by
volume. ybc
DO NOT mix oil with gasoline.
1. Remove the gasoline cap.
CAUTION
Use unleaded gasoline with a minimum octane rating of 87
and an ethanol content of 10% or less by volume.
DO NOT light cigarettes or smoke when filling the tank.
DO NOT mix oil and gasoline.
DO NOT overfill the tank. Fill tank to approximately ¼ in.
(6.4 mm) below the top of the tank to allow for gasoline
expansion.
DO NOT pump gasoline directly into the generator at the pump.
Use an approved fuel container to transfer the gasoline to the
generator.
DO NOT fill tank indoors.
DO NOT fill tank when the engine is running or hot.
WARNING
Pouring gasoline too fast through the fuel screen may result
in gasoline splashing over the generator and operator while
filling.
2. Slowly add gasoline to the tank. Tank is full when gasoline
reaches red circle on screen. DO NOT OVERFILL. Gasoline can
expand after filling. A minimum of ¼ in. (6.4 mm) of space left
in the tank is required for gasoline expansion, although more
than ¼ in. (6.4 mm) is recommended. Gasoline can be forced
out of the tank as a result of expansion if overfilled, and can
affect the stable running condition of the generator.
3. Screw on the gasoline cap and wipe away any spilled fuel.
NOTICE
The generator engine works well with 10% or less ethanol
blended gasoline. When using ethanol-gasoline blends there
are some issues worth noting:
– Ethanol-gasoline blends can absorb more water than
gasoline alone.
– These ethanol blends can eventually separate, leaving
water or a watery goo in the tank, fuel valve and
carburetor. The compromised gasoline can be drawn into
the carburetor and cause damage to the engine and/or
create potential hazards.
– If a fuel stabilizer is used, confirm that it is formulated to
work with ethanol-gasoline blends.
– Any damages or hazards caused by using ethanol blended
gasoline higher than 10% by volume, improperly stored
gasoline, and/or improperly formulated stabilizers, are not
covered by manufacturer’s warranty.
It is advisable to always shut off the gasoline supply and
run the engine to starvation after each use. See Storage
instructions for extended non-use.
17
100814 - 7500W ELECTRIC START GENERATOR
OPERATION
Grounding
Your generator must be properly connected to an appropriate
ground to help prevent electric shock.
WARNING
Failure to properly ground the generator can result in electric
shock.
A ground terminal connected to the frame of the generator has
been provided (see Controls and Features for terminal location).
For remote grounding, connect a length of heavy gauge
(12 AWG minimum) copper wire between the generator ground
terminal and a copper rod driven into the ground. We strongly
recommend that you consult with a qualified electrician to ensure
compliance with local electrical codes.
Neutral Floating*
– Neutral circuit IS NOT electrically connected to the frame/
ground of the generator.
– The generator (stator winding) is isolated from the frame and
from the AC receptacle ground pin.
– Electrical devices that require a grounded receptacle pin
connection will not function if the receptacle ground pin is not
functional.
Neutral Bonded to Frame*
– Neutral circuit IS electrically connected to the frame/ground of
the generator.
– The generator system ground connects lower frame cross-
member below the alternator. The system ground is connected
to the AC neutral wire.
* See your Specifications section for specified type of grounding.
OPERATION
Generator Location
WARNING
NEVER operate the generator inside any building, garage,
basement, crawlspace, shed, enclosure or compartment,
including a generator compartment of a recreational vehicle.
NEVER operate or start the generator in the back of an
SUV, camper, trailer, truck bed (regular sides, flat or other
configuration), under staircases, stairwells, next to walls
or buildings or in any other location that will not allow for
adequate cooling of the generator or for the proper exit of the
exhaust flow from the muffler system.
DO NOT operate or store the generator in wet weather
conditions such as rain or snow. Using a generator in wet
conditions could result in serious injury or death due to
electrocution.
In some state’s generators may be required to be registered
with the local utility company when used at construction sites
and may be subject to additional rules and regulations, consult
your local municipal authority.
Generators should always be operated on a flat, level surface
at all times (even when not in operation).
Generators must have a minimum of 5 feet (1.5 m) of
clearance from all combustible material.
Generators must also have a minimum of 3 feet (91.4 cm)
of air flow clearance on all sides to allow for adequate
performance cooling, maintenance and servicing.
Always place the generator in a well-ventilated area. NEVER
place the generator near air intake vents or where exhaust
fumes could be drawn into occupied or confined spaces.
Always carefully consider wind and air currents when
positioning generator.
Always allow generators to properly cool before transport or
for storage purposes.
Failure to follow proper safety precautions may result in
personal injury, damage to the generator and void the
manufacturer’s warranty.
WARNING
During operation the muffler and exhaust fumes will become
hot. If adequate cooling and breathing space are not supplied,
or if the generator is blocked or enclosed, temperatures can
become extremely heated and may lead to fire.
18
100814 - 7500W ELECTRIC START GENERATOR
OPERATION
WARNING
Do not expose to rain or use in damp locations.
Keep all objects a minimum of 5 feet (1.5m) away from the
generator at all times. Heat from the muffler surface and
exhaust gas stream can ignite combustible materials.
WARNING
If you must operate in rain or damp locations, DO NOT operate
without proper protection of the electrical components.
Use of a safety canopy that is fire retardant and will provide proper
air ventilation for the engine exhaust gas stream may be used.
Visit championpowerequipment.com or call to find your Storm
Shield cover.
Surge Protection
Electronic devices, including computers and many programmable
appliances use components that are designed to operate within a
narrow voltage range and may be affected by momentary voltage
fluctuations. While there is no way to prevent voltage fluctuations,
you can take steps to protect sensitive electronic equipment.
Electric Start
1. Move the choke to the “CHOKE” position.
1a. For restarting a warm engine, move the choke to 75% of
the “CHOKE” position.
2. Press and hold the ignition switch to the “START” position.
Release as the engine begins to start. If the engine fails to
start within five seconds, release the switch and wait at least
ten seconds before attempting to start the engine again.
– Install UL1449, CSA-listed, plug-in surge suppressors on the
outlets feeding your sensitive equipment.
Surge suppressors come in single- or multi-outlet styles.
They’re designed to protect against virtually all short-duration
voltage fluctuations.
Starting the Engine
1. Make certain the generator is on a flat, level surface.
2. Disconnect all electrical loads from the generator. Never start
or stop the generator with electrical devices plugged in or
turned on.
3. Turn the gasoline fuel valve to the “ON” position.
CAUTION
If the ignition switch is held down in the “START” position
longer than 5 seconds it could damage the starter.
3. Do not over-choke. As soon as engine starts, move the choke
to the “RUN” position over a 2-5 second duration.
19
100814 - 7500W ELECTRIC START GENERATOR
OPERATION
Manual Start
1. Push the ignition switch to the “ON” position.
2. Move the choke to the “CHOKE” position.
2a. For restarting a warm engine, move the choke to 75% of
the “CHOKE” position.
NOTICE
Keep choke in “CHOKE” position for only 1 pull of the recoil
cord. After first pull, move choke to “RUN” position for up to
3 pulls of the recoil cord. Too much choke leads to spark plug
fouling/engine flooding due to lack of incoming air. This will
cause the engine not to start.
NOTICE
For gasoline restarts with hot engine in hot ambient >
86°F (30°C), keep choke in 75% of the “CHOKE” position for
only 1 pull of the recoil cord. After first pull, move choke to
“RUN” position for up to 3 pulls of the recoil cord. Too much
choke leads to spark plug fouling/engine flooding due to lack
of incoming air. This will cause the engine not to start.
NOTICE
For gasoline starting in cold ambient temperature < 59°F
(15°C), the choke must be in 100% of the “CHOKE” position
for manual start procedures. Do not over-choke. As soon as
engine starts, gradually move the choke lever to the “RUN”
position over a 2-5 second duration.
3. Pull the recoil cord slowly until resistance is felt and then pull
rapidly.
4. Do not over-choke. As soon as engine starts, move the choke
to the “RUN” position over a 2-5 second duration.
NOTICE
If the engine starts but does not run make certain that the
generator is on a flat, level surface. The engine is equipped
with a low oil sensor that will prevent the engine from running
when the oil level falls below a critical threshold.
Connecting Electrical Loads
Let the engine stabilize and warm up for a few minutes after
starting.
Plug in and turn on the desired 120 or 240 (if applicable) Volt AC
single phase, 60 Hz electrical loads.
– DO NOT connect 3-phase loads to the generator.
– DO NOT overload the generator.
– Use only a high quality, insulated, compatible (3-wire or
4-wire) grounded cord set rated equal to or greater (volts and
amps) than the receptacle plugging into.
20
100814 - 7500W ELECTRIC START GENERATOR
OPERATION
WARNING
Always remember to plug your appliances directly into the
generator and do not plug the generator power cord into any
electrical outlet or connect to the circuit breaker panel in your
home. Connecting a generator to your home’s electric utility
company’s power lines, or to another power source, called
‘backfeeding’ is a dangerous practice that is illegal in many
states and municipalities.
This action if done incorrectly could damage your generator,
appliances and could cause serious injury or death to you
or a utility worker when attempting to restore power during
an outage occurrence in the neighborhood who may then
unexpectedly encounter high voltage on the utility line and
suffer a fatal shock.
Whether injuries occur or not, if installed incorrectly and not to
applicable laws and codes, you may be subject to fines or the
utility company may disconnect your home power should this
practice be found in your home.
If the generator will be connected to a building electrical
system, those connections must isolate the generator power
from the utility power. You are responsible for ensuring your
generator’s electricity does not backfeed into the electric
utility power lines. These connections must comply with all
applicable laws and codes – Consult your local utility company
or a qualified electrician to properly install this connection.
2. Allow the engine to run for several minutes to get up to
temperature.
3. Make sure all circuit breakers are set to the run position.
4. Plug in and turn on the first item. It is best to attach the item
with the largest load first.
5. Allow the engine to stabilize.
6. Plug in and turn on the next item.
7. Allow the engine to stabilize.
8. Repeat steps 5-6 for each additional item.
NOTICE
Never exceed the specified capacity when adding loads to the
generator.
GFCI
Your generator is equipped with ground fault circuit interrupter
(GFCI) receptacles. In the event of a ground fault, a GFCI trips
automatically to stop the flow of electricity and prevent serious
injury. The green indicator light (A) on the receptacle will also
turn off. Press the “RESET” (B) button located on the front of the
receptacle to restore flow of electricity. The indicator light will also
turn back on. GFCI does not protect against circuit overloads.
To ensure proper operation of the GFCI duplex, perform this test
monthly:
Do Not Overload Generator
Capacity
Follow these simple steps to calculate the running and starting
watts necessary for your purposes:
1. Select the electrical devices you plan on running at the same
time.
2. Total the running watts of these items. This is the amount of
power you need to keep your items running.
3. Identify the highest starting wattage of all devices identified
in step 1. Add this number to the number calculated in step 2.
Starting wattage is the extra burst of power needed to start
some electric driven equipment. Following the steps listed
under “Power Management” will guarantee that only one
device will be starting at a time.
Power Management
Use the following formula to convert voltage and amperage to
watts:
Volts × Amps = Watts
To prolong the life of your generator and attached devices, follow
these steps to add electrical load:
1. With the generator running, plug a lamp into the GFCI
receptacle. Turn the lamp on.
2. Press the “TEST” (C) button located on the front of the
receptacle to trip the device. This should immediately stop
the flow of electricity and shut off the lamp. If the electricity
is not stopped, do not use this receptacle until it has been
serviced or replaced.
3. Press the “RESET” button located on the front of the
receptacle to restore the flow of electricity. If the indicator
light does not come back on or if the GFCI cannot be reset
then it must be replaced.
A
B
C
1. Start the generator with no electrical load attached.
21
100814 - 7500W ELECTRIC START GENERATOR
OPERATION
NOTICE
In any electrical application, some current will flow through
the protective ground conductor to the ground, this is called
leakage current. It takes 4 mA (0.004 A) and higher of leakage
current from the hot wire to the ground to cause a GFCI to trip.
On circuits protected by GFCI’s, leakage current can cause
unnecessary and intermittent tripping.
Some stationary motors, such as a bathroom vent fan,
fluorescent lighting fixtures or some refrigerators, may produce
enough leakage to cause nuisance tripping. To avoid nuisance
tripping, a GFCI should not supply:
– Fluorescent or other types of electric-discharge lighting
fixtures.
– Permanently installed electric motors, like air conditioners,
furnaces or refrigerators.
Stopping the Engine
1. Turn off and unplug all connected electrical loads. Never start
or stop the generator with electrical devices plugged in or
turned on.
2. Let the generator run at no-load for several minutes to
stabilize internal temperatures of the engine and generator.
3. Press the ignition switch to the “OFF” position.
Important: Always ensure that the fuel valve and the ignition
switch are in the “OFF” position when the generator is not in use.
NOTICE
If the engine will not be used for a period of two (2) weeks or
longer, please see the Storage section for proper engine and
fuel storage.
Operation at High Altitude
The density of air at high altitudes is lower than at sea level.
Engine power is reduced as the air mass and air-fuel ratio
decrease. Engine power and generator output will be reduced
approximately 3½% for every 1000 ft. of elevation above sea level.
At high altitudes increased exhaust emissions can also result due
to the increased enrichment of the air fuel ratio. Other high altitude
issues can include hard starting, increased fuel consumption and
spark plug fouling.
To alleviate high altitude issues other than the natural power
loss, CPE can provide a high altitude carburetor main jet. The
alternative main jet and installation instructions can be obtained
by contacting our Technical Support Team. Installation instructions
are also available in the Technical Bulletin area of the CPE website.
The part number and recommended minimum altitude for the
application of the high altitude carburetor main jet is listed in the
following table.
4. Turn the fuel valve to the “OFF” position.
In order to select the correct high altitude main jet it is necessary
to identify the carburetor model. For this purpose, a code is
stamped on the side of the carburetor. Select the correct high
altitude jet part number corresponding to the carburetor code
found on your particular carburetor.
Carb. Code High Alt. Jet Part Number Min. Altitude
10015 5681
Z950-1
100062835
3281 ft.
(1000 m)
6562 ft.
(2000 m)
WARNING
Operation using the alternative main jet at elevations lower
than the recommended minimum altitude can damage the
engine. For operation at lower elevations, the originally
supplied standard main jet must be used. Operating the
engine with the wrong engine configuration at a given altitude
may increase its emissions and decrease fuel efficiency and
performance.
22
100814 - 7500W ELECTRIC START GENERATOR
MAINTENANCE
MAINTENANCE
Make certain that the generator is kept clean and stored properly.
Only operate the unit on a flat, level surface in a clean, dry
operating environment. DO NOT expose the unit to extreme
conditions, excessive dust, dirt, moisture or corrosive vapors.
WARNING
Never operate a damaged or defective generator.
WARNING
Improper maintenance will void your warranty.
NOTICE
Maintenance, replacement, or repair of emission control
devices and systems may be performed by any non-road
engine repair establishment or individual.
The owner/operator is responsible for all periodic maintenance.
Complete all scheduled maintenance in a timely manner.
Changing the Engine Oil
Change oil when the engine is warm. Refer to the oil specification
to select the proper grade for your operating environment.
1. Remove the oil drain bolt with a 12 mm socket
(not included) and extension.
DRAIN BOLT
2. Allow the oil to drain completely into an appropriate container.
Correct any issue before operating th e generator.
For service or parts assistance, contact our
Technical Support Team at 1-877-338-0999.
Cleaning the Generator
CAUTION
DO NOT spray engine with water.
Water can enter the generator through the cooling slots and
damage the generator windings. It can also contaminate the
fuel system.
1. Use a damp cloth to clean exterior surfaces of the generator.
2. Use a soft bristle brush to remove dirt and oil.
3. Use an air compressor (25 PSI) to clear dirt and debris from
the generator.
4. Inspect all air vents and cooling slots to ensure that they are
clean and unobstructed.
To prevent accidental starting, remove and ground the spark plug
wire before performing any service.
3. Replace the oil drain bolt.
4. Add oil according to Add Engine Oil in Assembly section.
DO NOT OVERFILL. Oil not included for routine maintenance.
5. Dispose of used oil at an approved waste management
facility.
NOTICE
Once oil has been added, a visual check should show oil
about 1-2 threads from running out of the fill hole. If using the
dipstick to check oil level, DO NOT screw in the dipstick while
checking.
23
100814 - 7500W ELECTRIC START GENERATOR
MAINTENANCE
Cleaning and Adjusting the Spark Plug(s)
1. Remove the spark plug cable from the spark plug.
2. Use a spark plug socket tool (not included), or a
13/16 in. (21 mm) socket (not included) to remove the plug.
3. Inspect the electrode on the plug. It must be clean and not
worn to produce the spark required for ignition.
4. Make certain the spark plug gap is
0.024-0.031 in. (0.6-0.8 mm).
SPARK PLUG GAP
5. Refer to the spark plug types in Specifications when replacing
the plug.
6. Firmly re-install the plug.
Cleaning the Spark Arrestor
1. Allow the engine to cool completely before servicing the spark
arrestor.
2. Remove the two or three screws (varies by model) holding the
cover plate which retains the spark arrestor to the muffler.
3. Remove the spark arrestor screen.
4. Carefully remove the carbon deposits from the spark arrestor
screen with a wire brush.
* See your model’s parts list for specified type of spark arrestor.
5. Replace the spark arrestor if it is damaged.
6. Position the spark arrestor on the muffler and attach with the
screws removed in step 2.
7. Attach the spark plug cable to the spark plug.
Cleaning the Air Filter
1. Remove the snap-on cover holding the air filter to the
assembly.
2. Remove the foam element.
3. Wash in liquid detergent and water. Squeeze thoroughly dry in
a clean cloth.
4. Saturate in clean engine oil.
5. Squeeze in a clean, absorbent cloth to remove all excess oil.
6. Place the filter in the assembly.
7. Reattach the air filter cover and snap in place.
CAUTION
Failure to clean the spark arrestor will result in degraded
engine performance.
NOTICE
Federal and local laws and administrative requirements
indicate when and where spark arrestors are required. When
ordered, spark arrestors are required for operation of this
generator in National Forest lands. In California, this generator
must not be used on any forest-covered land, brush-covered
land, or grass-covered land unless the engine is equipped with
a spark arrestor.
Adjusting the Governor
WARNING
Tampering with the factory set governor will void your
warranty.
The air-fuel mixture is not adjustable. Tampering with the governor
can damage your generator and your electrical devices and
will void your warranty. Contact our Technical Support Team at
1-877-338-0999 for all other service and/or adjustment needs.
24
100814 - 7500W ELECTRIC START GENERATOR
STORAGE
Generator Battery
Your generator is equipped with an automatic battery charging
circuit that charges the battery while the engine is running.
The battery will maintain a proper charge if the unit is used on
a regular basis (about once every two weeks). If it is used less
frequently, the battery should be connected to a trickle charger
or battery maintainer (not included) to keep the battery properly
charged.
Maximum charging rate should not exceed 1.5 amps. Follow
the instructions included with the battery charger. The battery
should be fully charged at least once per month. If the battery is
not able to start the engine, it can be started by manually pulling
the engine recoil cord. If the battery voltage is extremely low, the
charging circuit may not be able to re-charge the battery. In this
case, the battery must be connected to a standard automotive
style battery charger for re-charging before it can be used.
Disconnect the Battery
1. Remove the protective cover from the black (–) battery lead.
2. Disconnect the black (–) lead from the black (–) terminal on
the battery and store the cap screw and nut.
EVERY 50 HOURS OR EVERY SEASON
Clean air filter
Change oil if operating under heavy load or in hot
environments
EVERY 100 HOURS OR EVERY SEASON
Change oil
Clean/adjust spark plug
Check/adjust valve clearance*
Clean spark arrestor
Clean fuel tank and filter*
EVERY 250 HOURS
Clean combustion chamber*
EVERY 3 YEARS
Replace fuel line*
3. Repeat steps 1-2 for the red (+) battery lead.
4. Store the battery in a cool, dry place.
Charge the Battery
For a generator equipped with batteries for electric starting,
proper battery maintenance and storage should be followed.
A trickle charger or battery maintainer should be used to charge
the battery while the generator is in storage. Maximum charging
rate should not exceed 1.5 amps. Follow the instructions included
with the trickle charger or battery maintainer.
The battery should be fully charged at least once per month.
Maintenance Schedule
Follow the service intervals indicated in the following maintenance
schedule.
Service your generator more frequently when operating in adverse
conditions.
Contact our Technical Support Team at 1-877-338-0999 to locate
the nearest CPE certified service dealer for your generator or
engine maintenance needs.
* To be performed by knowledgeable, experienced owners or CPE certified service
centers.
STORAGE
WARNING
To avoid accidental or unintended ignition of your generator
during periods of storage, the following precautions should be
followed:
– When storing the generator make sure the ignition switch
and fuel valve are set to the “OFF” position.
Short Term Storage (up to 30 days)
Ethanol blended gasoline may gum up and clog the carburetor if
the generator is not run or carburetor drained within 4 weeks.
1. Be sure all appliances are disconnected from the generator.
2. Start the generator as instructed in Starting the Engine
section.
EVERY 8 HOURS OR DAILY
Check oil level
Clean around air intake and muffler
FIRST 5 HOURS
Change oil
3. Turn the fuel valve to the “OFF” position.
4. Let the engine run until fuel starvation has stopped the
engine. This usually takes a few minutes.
5. Move the ignition switch to the “OFF” position.
25
100814 - 7500W ELECTRIC START GENERATOR
STORAGE
Mid Term Storage (30 days – 1 year)
Ethanol blended gasoline in the tank has a maximum shelf life
of up to 1 year with the addition of a properly formulated fuel
stabilizer and stored in a cool, dry place.
1. Be sure all appliances are disconnected from the generator.
2. Add a properly formulated fuel stabilizer to the gasoline tank.
3. Turn the fuel valve to the “ON” position.
4. Start and run the generator for 10 minutes so the treated
gasoline cycles through the fuel system.
5. Option 1: Drain Gasoline from Carburetor
5a. Turn ignition switch to the “OFF” position and allow
generator to cool completely before continuing.
5b. Turn the fuel valve to the “OFF”.
5c. Use the drain bolt on the carburetor to empty any
excess gasoline from the carburetor into an appropriate
container. Use a funnel (and appropriate hose if
necessary) under the carburetor drain bolt to avoid
spillage.
Long Term Storage (over 1 year)
For storage over 1 year, the gasoline tank and carburetor must be
completely drained of gasoline.
1. The generator is to be OFF and all appliances disconnected.
2. Turn the fuel valve to the “ON” position.
3. Use the drain bolt on the carburetor to empty any excess
gasoline from the gasoline tank and carburetor into an
appropriate container. Use a funnel (and appropriate hose if
necessary) under the carburetor drain bolt to avoid spillage.
4. When gasoline stops flowing from the carburetor, replace
and tighten the carburetor drain bolt and be sure to properly
dispose of the drained gasoline according to local regulations
or guidelines.
5. Turn the fuel valve to the “OFF” position.
6. Follow steps 7-11 according to Mid Term Storage.
Removing from Storage
NOTICE
5d. When gasoline stops flowing from the carburetor, replace
and tighten the carburetor drain bolt and be sure to
properly dispose of the drained gasoline according to
local regulations or guidelines.
6. Option 2: Run Dry
6a. With the generator running, turn the fuel valve to the
“OFF” position and allow the generator to run until the
engine stops from complete fuel starvation. This may
take a few minutes.
6b. Turn ignition switch to the “OFF” position and allow
generator to cool completely before continuing.
7. Remove the spark plug cap and spark plug and pour about a
tablespoon of oil into the cylinder.
8. Pull the recoil cord slowly to crank the engine to distribute the
oil and lubricate the cylinder.
9. Install the spark plug and spark plug cap.
10. Clean the generator according to Cleaning the Generator.
If the generator has been improperly stored for a period
longer than 30 days with ethanol blended gasoline in the
gasoline tank and/or carburetor, all fuel must be drained
and the carburetor must be thoroughly cleaned of ethanol
build up. This process involves technically advanced tasks.
For assistance please call our Technical Support Team at
1-877-338-0999.
If the gasoline tank and carburetor were properly emptied of all
ethanol blended gasoline prior to the generator being stored,
follow the below steps when removing from storage.
1. Be sure the ignition switch is in the “OFF” position.
2. Add gasoline to the generator according to Add Fuel.
3. Turn the fuel valve to the “ON” position.
4. After 5 minutes check the carburetor and air filter areas for
any leaking gasoline. If any leaks are found, the carburetor
will need to be disassembled and cleaned or replaced. If no
gasoline leaks are found, turn the fuel valve to the “OFF”
position.
5. Check engine oil level and add clean, fresh oil if needed. See
Oil Specifications for proper oil type.
6. Check and clear air filter of any obstructions such as bugs or
cobwebs. If necessary, clean air filter according to Cleaning
the Air Filter.
7. Start the generator according to Starting the Engine.
11. Store the generator in a cool, dry place out of direct sunlight.
26
100814 - 7500W ELECTRIC START GENERATOR
SPECIFICATIONS
SPECIFICATIONS
Generator Specifications
Generator Model ........................................... 100814
Star t Type ......................................... Electric, Manual
Watts (Starting/Running) .............................. 9375/7500
AC Volts ..................................................... 120/240
AC Amps @ 120 (Starting/Running) ..................... 78.1/62.5
AC Amps @ 240 (Starting/Running) ......................39.1/31.3
Frequency ..................................................... 60 Hz
Phase ......................................................... Single
Gross Weight ................................... 218.4 lb. (99.1 kg)
Net Weight ......................................... 202.8 lb. (92 kg)
Length ............................................. 29.9 in. (76 cm)
Width ............................................ 27.2 in. (69.1 cm)
Height .............................................25.2 in. (64.1 cm)
Engine Specifications
Oil Specifications
DO NOT OVERFILL.
Type ............................................ *See following chart
Capacity ...............................................1.2 qt. (1.1 L)
Recommended Engine Oil Type
10W-30
10W-405W-30
5W-30 Full Synthetic
-20 0 20 40 60
°F
-28.9
°C -17.8 -6.7 4.4 15.6 26.7 37.8 48.9
Temperature will affect engine oil and engine performance.
Change the type of engine oil used based on temperature
shown in the “Recommended Engine Oil Type” table.
Ambient temperature
NOTICE
80 100 120
Model ......................................................... FH420
Displacement ................................................ 420 cc
Type ................................................... 4-Stroke OHV
Spark Plug
OE M Type ..................................................... F6RTC
Replacement Type ......................NGK BPR6ES or equivalent
Gap ................................. 0.024-0.031 in. (0.6-0.8 mm)
Valve
Intake Clearance .................0.004-0.006 in. (0.10-0.15 mm)
Exhaust Clearance .............. 0.006-0.008 in. (0.15-0.20 mm)
NOTICE
A technical bulletin regarding valve adjustment procedures is
available at www.championpowerequipment.com.
Fuel Specifications
Use regular unleaded gasoline with a minimum octane rating of
87 and an ethanol content of 10% or less by volume. DO NOT USE
E15 or E85. DO NOT OVERFILL.
Gasoline Capacity ..................................5.7 gal. (21.5 L)
Battery Specifications
Type ....................... Rechargeable, Non-Spillable Lead Acid
Volts .............................................................. 12
Capacity .......................................................14 A h
Temperature Specifications
Starting Temperature Range (°F/°C) ........... 5 to 104/-15 to 40
NOTICE
An important message about temperature: Your product
is designed and rated for continuous operation at ambient
temperatures up to 40°C (104°F). When your product is
needed it may be operated at temperatures ranging from 5°F
(-15°C) to 122°F (50°C) for short periods of time. If exposed to
temperatures outside this range during storage, it should be
brought back within this range before operation. In any event,
the product must always be operated outdoors, in a wellventilated area and away from doors, windows and vents.
27
100814 - 7500W ELECTRIC START GENERATOR
TROUBLESHOOTING
Problem Cause Solution
No fuel. Add fuel.
Generator will not start.
Generator will not start;
Generator starts but runs roughly.
Generator will not start electrically.
Generator shuts down during operation.
Generator cannot supply enough power
or overheating.
No AC output.
Generator gallops. Engine governor defective. Contact the help line.
Repeated circuit breaker tripping.
Faulty spark plug. Replace spark plug.
Unit loaded during start up. Remove load from unit.
Low oil level.
Choke in the wrong position. Adjust choke.
Spark plug wire loose. Attach wire to spark plug.
Generator battery is dead. Recharge generator battery.
Battery switch is in the OFF position. Turn battery switch to ON position.
Out of fuel. Fill fuel tank.
Low oil level.
Generator is overloaded.
Insufficient ventilation.
Cable not properly connected. Check all connections.
Connected device is defective. Replace defective device.
Circuit breaker is open. Reset circuit breaker
Faulty brush assembly. Replace brush assembly (Service Center).
Faulty AVR (auto voltage regulator). Replace AVR (Service Center).
Loose wiring. Inspect and tighten wiring connections.
Other. Contact the help line.
Overload.
Faulty cords or device.
Fill crankcase to the proper level.
Place generator on a flat, level surface.
Fill crankcase to the proper level. Place
generator on a flat, level surface.
Review load and adjust. See “Connecting
Electrical Loads.”
Check for air restriction. Move to a well
ventilated area.
Review load and adjust. See "Connecting
Electrical Loads."
Check for damaged, bare or frayed wires.
Replace defective device.
TROUBLESHOOTING
For further technical support:
Technical Support Team
Toll Free 1-877-338-0999
support@championpowerequipment.com
28
100814 - 7500W ELECTRIC START GENERATOR
WARRANTY*
WARRANTY*
CHAMPION POWER EQUIPMENT
3 YEAR LIMITED WARRANTY
Warranty Qualifications
To register your product for warranty and FREE lifetime call center
technical support please visit:
https://www.championpowerequipment.com/register
To complete registration you will need to include a copy of the
purchase receipt as proof of original purchase. Proof of purchase
is required for warranty service. Please register within ten (10)
days from date of purchase.
Repair/Replacement Warranty
CPE warrants to the original purchaser that the mechanical and
electrical components will be free of defects in material and
workmanship for a period of three years (parts and labor) from
the original date of purchase and 270 days (parts and labor) for
commercial and industrial use. Transportation charges on product
submitted for repair or replacement under this warranty are the
sole responsibility of the purchaser. This warranty only applies to
the original purchaser and is not transferable.
Do Not Return The Unit To The Place Of
Purchase
Contact CPE’s Technical Service and CPE will troubleshoot any
issue via phone or e-mail. If the problem is not corrected by
this method, CPE will, at its option, authorize evaluation, repair
or replacement of the defective part or component at a CPE
Service Center. CPE will provide you with a case number for
warranty service. Please keep it for future reference. Repairs or
replacements without prior authorization, or at an unauthorized
repair facility, will not be covered by this warranty.
Other Exclusions
This warranty excludes:
– Cosmetic defects such as paint, decals, etc.
– Wear items such as filter elements, o-rings, etc.
– Accessory parts such as starting batteries, and storage
covers.
– Failures due to acts of God and other force majeure events
beyond the manufacturer’s control.
– Problems caused by parts that are not original Champion
Power Equipment parts.
When applicable, this warranty does not apply to products used
for prime power in place of a utility.
Limits of Implied Warranty and
Consequential Damage
Champion Power Equipment disclaims any obligation to cover
any loss of time, use of this product, freight, or any incidental
or consequential claim by anyone from using this product.
THIS WARRANTY AND THE ATTACHED U.S. EPA and/or CARB
EMISSION CONTROL SYSTEM WARRANTIES (WHEN APPLICABLE)
ARE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED,
INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS
FOR A PARTICULAR PURPOSE.
A unit provided as an exchange will be subject to the warranty
of the original unit. The length of the warranty governing the
exchanged unit will remain calculated by reference to the purchase
date of the original unit.
This warranty gives you certain legal rights which may change
from state to state or province to province. Your state or province
may also have other rights you may be entitled to that are not
listed within this warranty.
Warranty Exclusions
This warranty does not cover the following repairs and equipment:
Normal Wear
Products with mechanical and electrical components need
periodic parts and service to perform well. This warranty does not
cover repair when normal use has exhausted the life of a part or
the equipment as a whole.
Installation, Use and Maintenance
This warranty will not apply to parts and/or labor if the product is
deemed to have been misused, neglected, involved in an accident,
abused, loaded beyond the product’s limits, modified, installed
improperly or connected incorrectly to any electrical component.
Normal maintenance is not covered by this warranty and is not
required to be performed at a facility or by a person authorized by
CPE.
*Except as otherwise stipulated in any of the following enclosed Emission Control System Warranties (when applicable) for the Emission Control System: U.S. Environment Protection Agency
(EPA) and/or California Air Resources Board (CARB). Whichever warrant y applies for the longer period, either this 3 year limited warranty or the applicable Emission C ontrol System Warrant y,
shall supersede the other.
Address
Champion Power Equipment, Inc.
12039 Smith Ave.
Santa Fe Springs, CA 90670 USA
www.championpowerequipment.com
Customer Service
Toll Free: 1-877-338-0999
info@championpowerequipment.com
Fax no.: 1-562-236-9429
Technical Service
Toll Free: 1-877-338-0999
tech@championpowerequipment.com
EMERGENCY 24 HOUR SUPPORT: 1-562-2 0 4-118 8
29
Contact Information
CHAMPION POWER EQUIPMENT, INC. (CPE),
THE UNITED STATES ENVIRONMENTAL PROTECTION AGENCY (U.S. EPA)
AND THE CALIFORNIA AIR RESOURCES BOARD (CARB) EMISSION CONTROL SYSTEM WARRANTY
Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board
(CARB) Exhaust and Evaporative emissions regulations.
YOUR WARRANTY RIGHTS AND OBLIGATIONS:
The US EPA, California Air Resources Board, and CPE are pleased to explain the Federal and California Exhaust and Evaporative Emission
Control Systems Warranty on your 2022 small off-road engine (SORE) and engine powered equipment. In California, new equipment that
use small off-road engines (SORE) must be designed, built and equipped to meet the State’s stringent anti-smog standards.
CPE must warrant the exhaust and evaporative emission control system on your small off-road engine (SORE) for the period listed below,
provided there has been no abuse, neglect, unapproved modification, or improper maintenance of your equipment leading to the failure of
the exhaust and evaporative emission control systems.
Your evaporative emission control system may include parts such as: carburetors, fuel tanks, fuel lines, (for liquid fuel and fuel vapors),
fuel caps, valves, canisters, filters, clamps, connectors, and other associated components. Also included for your exhaust emission control
system may be the fuel-injection system, the ignition system, catalytic converter and other exhaust emission related assemblies. Where a
warrantable condition exits, CPE will repair your small off-road engine (SORE) at no cost to you including diagnosis, parts and labor.
MANUFACTURER’S WARRANTY COVERAGE:
This exhaust and evaporative emission control system is warranted for two years. If any exhaust and evaporative, emission related part on
your engine or equipment is defective in, the part will be repaired or replaced by CPE.
OWNER WARRANTY RESPONSIBILITIES:
As the small off-road engine (SORE) owner, you are responsible for the performance of the required maintenance listed in your Owner’s
Manual. CPE recommends that you retain all your receipts covering maintenance on your small off-road engine (SORE), but CPE cannot
deny warranty coverage solely for the lack of receipts.
As the small off-road engine (SORE) owner, you should be aware that CPE may deny you warranty coverage if your small off-road engine
(SORE) or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications.
You are responsible for presenting your small off-road engine to an Authorized CPE distribution center, service center or alternate service
outlet as described in (3)(f) below or CPE dealer or CPE, Santa Fe Springs, Ca. as soon as the problem exists. The warranty repairs shall be
completed in a reasonable amount of time, not to exceed 30 days.
If you have any questions regarding your warranty coverage, you should contact:
Champion Power Equipment, Inc.
Customer Service
12039 Smith Ave.
Santa Fe Springs, CA 90670
1-877-338-0999
tech@championpowerequipment.com
EXHAUST AND EVAPORATIVE EMISSION CONTROL SYSTEM WARRANTY
The following are specific provisions relative to your Exhaust and Evaporative Emission Control System (ECS) Warranty
Coverage.
1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (SORE) (for other states,
1997 and later model year engines). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its
original, end-use purchaser, and shall continue for 24 consecutive months thereafter.
2. GENERAL EMISSIONS WARRANTY COVERAGE
CPE warrants to the original, end-use purchaser of the new engine or equipment and to each subsequent purchaser that each of its
small off-road engines (SORE) is:
2a. Designed, built and equipped to conform to U.S. EPA emissions standards for spark-ignited engines at or below 19 kilowatts and
all applicable regulations adopted by the California Air Resources Board and
2b. Free from defects in materials and workmanship that cause the failure of a warranted part to be identical in all material respects
to the part as described in the engine manufacturer’s application for certification for a period of two years.
3. THE WARRANTY ON EXHAUST AND EVAPORATIVE EMISSION-RELATED PARTS WILL BE INTERPRETED AS FOLLOWS:
3a. Any warranted part that is not scheduled for replacement as required maintenance in the Owner’s Manual shall be warranted for
the ECS Warranty Period. If any such part fails during the ECS Warranty Period, it shall be repaired or replaced by CPE according
to Subsection “d” below. Any such part repaired or replaced under the ECS Warranty shall be warranted for any remainder of the
ECS Warranty Period.
3b. Any warranted, exhaust and evaporative emissions-related part which is scheduled only for regular inspection as specified in the
Owner’s Manual shall be warranted for the ECS Warranty Period. A statement in such written instructions to the effect of “repair
or replace as necessary”, shall not reduce the ECS Warranty Period. Any such part repaired or replaced under the ECS Warranty
shall be warranted for the remainder of the ECS Warranty Period.
3c. Any warranted, exhaust and evaporative emissions-related part which is scheduled for replacement as required maintenance in
the Owner’s Manual shall be warranted for the period of time prior to the first scheduled replacement point for that part. If the part
fails prior to the first scheduled replacement, the part shall be repaired or replaced by CPE according to Subsection “d” below.
Any such exhaust and evaporative emissions-related part repaired or replaced under the ECS Warranty, shall be warranted for the
remainder of the ECS Warranty Period prior to the first scheduled replacement point for such emissions-related part.
3d. Repair or replacement of any warranted, exhaust and evaporative emissions-related part under this ECS Warranty shall be
performed at no charge to the owner at a CPE Authorized Service Outlet.
3e. The owner shall not be charged for diagnostic labor which leads to the determination that a part covered by the ECS Warranty is in
fact defective, provided that such diagnostic work is performed at a CPE Authorized Service Outlet.
3f. CPE shall pay for covered exhaust and evaporative emissions warranty repairs at non-authorized service outlets under the
following circumstances:
i. The service is required in a population center with a population over 100,000 according to U.S. Census 2000 without a CPE
Authorized Service Outlet AND
ii. The service is required more than 100 miles from a CPE Authorized Service Outlet. The 100 mile limitation does not apply in the
following states: Alaska, Arizona, Colorado, Hawaii, Idaho, Montana, Nebraska, Nevada, New Mexico, Oregon, Texas, Utah and
Wyoming.
3g. CPE shall be liable for damages to other original engine components or approved modifications proximately caused by a failure
under warranty of an emission-related part covered by the ECS Warranty.
3h. Throughout the ECS Warranty Period, CPE shall maintain a supply of warranted exhaust and evaporative emission-related parts
sufficient to meet the expected demand for such exhaust and evaporative emission-related parts.
3i. Any CPE Authorized and approved exhaust and evaporative emission-related replacement part may be used in the performance
of any ECS Warranty maintenance or repair and will be provided without charge to the owner. Such use shall not reduce CPE’s
warranty obligation.
3j. Unapproved add-on or modified parts may not be used to modify or repair a CPE engine. Such use voids this ECS Warranty and
shall be sufficient grounds for disallowing an ECS Warranty claim. CPE shall not be liable hereunder for failures of any warranted
parts of a CPE engine caused by the use of such an unapproved add-on or modified part.
EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the
engine)
Systems covered by this
warranty
Fuel Metering System Carburetor and internal parts (and/or pressure regulator or fuel injection system), Air/fuel ratio
feedback and control system, Cold start enrichment system.
Air Induction System Controlled hot air intake system, Intake manifold, Air filter.
Ignition System Spark plug, Magneto or electronic ignition system, Spark advance/retard system.
Exhaust Gas Recirculation (EGR)
System
Air Injection System Air pump or pulse valve, Valves affecting distribution of flow, Distribution manifold.
Catalyst or Thermal Reactor
System
Particulate Controls Traps, Filters, Precipitators, and any other device used to capture particulate emissions.
Miscellaneous items used in
Above Systems
Evaporative Controls Fuel Tank, Fuel Cap, Fuel Lines (for liquid fuel and fuel vapors), Fuel Line Fittings, Clamps, Pressure
EGR valve body, and carburetor spacer if applicable, EGR rate feedback and control system.
Catalytic Converter, Thermal Reactor, Exhaust Manifold.
Vacuum, Temperature, and time sensitive valves and switches, Electronic Controls, Hoses, Belts,
Connectors, and Assemblies.
Relief Valves, Control Valves, Control Solenoids, Electronic Controls, Vacuum Control Diaphragms,
Control Cables, Control Linkages, Purge Valves, Gaskets, Liquid/Vapor Separator, Carbon Canister,
Canister Mounting Brackets, Carburetor Purge Port Connector.
Parts Description
TO OBTAIN WARRANTY SERVICE:
You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original
purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to
sell and service that CPE product during his normal business hours. Alternate service locations defined in Section (3)(f) above must be
approved by CPE prior to service. Claims for repair or adjustment found to be caused solely by defects in material or workmanship will not
be denied because the engine was not properly maintained and used.
If you have any questions regarding your warranty rights and responsibilities, or to obtain warranty service, please write or call
Customer Service at Champion Power Equipment, Inc.
Champion Power Equipment, Inc.
12039 Smith Ave.
Santa Fe Springs, CA 90670
1-877-338-0999
Attn.: Customer Service
tech@championpowerequipment.com
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