Champion Power Equipment 7500-Watt Generator Operator's Manual for All Serial Numbers in

at championpowerequipment.com
OPERATOR'S MANUAL
MODEL #100814
7500W ELECTRIC START GENERATOR
or visit championpowerequipment.com
READ AND SAVE THIS MANUAL. This manual contains impor tant safety precautions which should be read and understood before operating the product. Failure to
do so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
REV 20220630 Champion Power Equipment, Inc., Santa Fe Springs, CA USA
CARBON
MANUAL
MONOXIDE KILLS
ALWAYS READ THE OPERATOR’S MANUAL FIRST
CARBON MONOXIDE SAFETY: THE BIG PICTURE
As the only safe way to use a portable generator, taking your generator outside is absolutely mandatory to keep your family safe from carbon monoxide. But there’s even more you can do. By educating yourself about all carbon monoxide risks, you’ll be better prepared to protect your family from this colorless, oderless threat.
KNOW THE SYMPTOMS
• Headache
• Nausea
• Shortness of breath
• Dizziness
• Fatigue
STAY ALERT WITH CARBON MONOXIDE DETECTORS
KEEP IT OUTSIDE AND AWAY FROM DOORS, WINDOWS, AND GARAGES
IF YOU FEEL SYMPTOMS, LEAVE RIGHT AWAY
POINT FUMES AWAY FROM NEARBY PEOPLE
www.TakeYourGeneratorOutside.com
100814 - 7500W ELECTRIC START GENERATOR
TABLE OF CONTENTS
TABLE OF CONTENTS
Introduction ................................................ 4
Safety Definitions ....................................... 4
Important Safety Instructions .................... 5
Fuel Safety ...................................................... 7
Safety Labels .................................................... 8
Safety Symbols .................................................. 9
Operation Symbols ............................................. 10
Quick Start Label Symbols.....................................11
Controls and Features ...............................12
Generator ....................................................... 12
Control Panel ................................................... 13
Tools Needed ...................................................14
Assembly ...................................................15
Unpacking ......................................................15
Install the Wheel Kit ............................................15
Connect the Battery ............................................ 15
Add Engine Oil .................................................. 16
Add Fuel ........................................................17
Grounding ...................................................... 18
Operation ...................................................18
Generator Location ............................................. 18
Surge Protection ...............................................19
Starting the Engine ............................................. 19
Connecting Electrical Loads ...................................20
Do Not Overload Generator ....................................21
GFCI .............................................................21
Stopping the Engine ............................................22
Operation at High Altitude .....................................22
Maintenance ............................................. 23
Cleaning the Generator ........................................23
Changing the Engine Oil .......................................23
Cleaning and Adjusting the Spark Plug(s) .....................24
Cleaning the Air Filter ..........................................24
Cleaning the Spark Arrestor ...................................24
Adjusting the Governor ......................................... 24
Generator Battery ..............................................25
Maintenance Schedule .........................................25
Storage ..................................................... 25
Short Term Storage (up to 30 days) ...........................25
Mid Term Storage (30 days – 1 year) .........................26
Long Term Storage (over 1 year) ..............................26
Removing from Storage ........................................ 26
Specifications ........................................... 27
Generator Specifications .......................................27
Engine Specifications ..........................................27
Oil Specifications ...............................................27
Fuel Specifications .............................................27
Battery Specifications..........................................27
Temperature Specifications ....................................27
Troubleshooting ........................................ 28
Warranty* ................................................. 29
Warranty Qualifications ........................................29
Repair/Replacement Warranty .................................29
Do Not Return The Unit To The Place Of Purchase ...........29
Warranty Exclusions ...........................................29
Other Exclusions ...............................................29
Limits of Implied Warranty and Consequential Damage ......29
Contact Information ............................................29
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100814 - 7500W ELECTRIC START GENERATOR
INTRODUCTION
INTRODUCTION
Congratulations on your purchase of a Champion Power Equipment (CPE) product. CPE designs, builds, and supports all of our products to strict specifications and guidelines. With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying service.
Every effort has been made to ensure the accuracy and completeness of the information in this manual at the time of publication, and we reserve the right to change, alter and/or improve the product and this document at any time without prior notice.
Since CPE highly values how our products are designed, manufactured, operated and are serviced, and also highly value your safety and the safety of others, we would like you to take the time to review this product manual and other product materials thoroughly and be fully aware and knowledgeable of the assembly, operation, dangers and maintenance of the product before use. Fully familiarize yourself, and make sure others who plan on operating the product fully familiarize themselves too, with the proper safety and operation procedures before each use. Please always exercise common sense and always err on the side of caution when operating the product to ensure no accident, property damage, or injury occurs. We want you to continue to use and be satisfied with your CPE product for years to come.
SAFETY DEFINITIONS
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and their explanations, deserve your careful attention and understanding. The safety warnings do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures.
DANGER
DANGER indicates a hazardous situation which,if not avoided, will result in death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE
When contacting CPE about parts and/or service, you will need to supply the complete model and serial numbers of your product. Transcribe the information found on your product’s nameplate label to the table below
CPE TECHNICAL SUPPORT TEAM
1-877-338-0999
MODEL NUMBER
100814
SERIAL NUMBER
DATE OF PURCHASE
PURCHASE LOCATION
NOTICE is used to address practices not related to physical injury.
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100814 - 7500W ELECTRIC START GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
IMPORTANT SAFETY INSTRUCTIONS
WARNING
Cancer and Reproductive Harm – www.P65Warnings.ca.gov
DANGER
Generator exhaust contains carbon monoxide, a colorless, odorless, poisonous gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death. If you start to feel dizzy or weak, get to fresh air immediately.
OPERATE GENERATOR OUTDOORS ONLY IN A WELL VENTILATED AREA AND POINT EXHAUST AWAY.
DO NOT operate the generator inside any building, including garages, basements, crawlspaces and sheds, enclosure or compartment, including the generator compartment of a recreational vehicle.
DO NOT allow exhaust fumes to enter a confined area through windows, doors, vents or other openings.
DANGER
Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide. This is a poison you cannot see or smell.
NEVER use inside a home or garage, EVEN IF doors and windows are open.
ONLY use OUTSIDE and far away from windows, doors, and vents.
DANGER
Operate equipment with guards in place.
Rotating parts can entangle hands, feet, hair, clothing and/or accessories. Traumatic amputation or severe laceration can result.
Keep hands and feet away from rotating parts.
Tie up long hair and remove jewelry.
DO NOT wear loose-fitting clothing, dangling drawstrings or items that could become caught.
DANGER
Generator produces powerful voltage.
DO NOT touch bare wires or receptacles.
DO NOT use electrical cords that are worn, damaged or frayed. Use only Champion electrical cords for proper application.
DO NOT operate generator in wet weather.
DO NOT allow children or unqualified persons to operate or service the generator.
Use a ground fault circuit interrupter (GFCI) in damp areas and areas containing conductive material such as metal decking.
Connection to your home’s electrical system requires a listed 30A transfer switch installed by a licensed electrician and approved by the local authority having jurisdiction. The connection must isolate the generator from the utility power and must comply with all applicable laws and electrical codes.
Install battery-operated carbon monoxide alarms or plug-in carbon monoxide alarms with battery back-up according to the manufacturer’s instructions.
WARNING
Do not use generator for medical and life support uses.
In case of emergency, call 911 immediately.
NEVER use this product to power life support devices or life support appliances.
NEVER use this product to power medical devices or medical appliances.
Inform your electricity provider immediately if you or anyone in your household depends on electrical equipment to live.
Inform your electrical provider immediately if a loss of power would cause you or anyone in your household to experience a medical emergency.
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100814 - 7500W ELECTRIC START GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
WARNING
Spark from removed spark plug wire can result in fire or electrical shock.
When servicing the generator:
Disconnect the spark plug wire and place it where it cannot contact the plug or any other metal object.
DO NOT check for spark with the plug removed.
Use only approved spark plug testers.
WARNING
Running engines produce heat. Severe burns can occur on contact. Combustible material can catch fire on contact.
DO NOT touch hot surfaces.
Avoid contact with hot exhaust gases.
Allow equipment to cool before touching.
Maintain at least 3 ft. (91.4 cm) of clearance on all sides to ensure adequate cooling.
Maintain at least 5 ft. (1.5 m) of clearance from combustible materials.
CAUTION
Start the generator and allow the engine to stabilize before connecting electrical loads.
Connect electrical equipment in the off position, and then turn them on for operation.
Turn electrical equipment off and disconnect before stopping the generator.
CAUTION
Improper treatment or use of the generator can damage it, shorten its life or void the warranty.
Use the generator only for intended uses.
Operate only on level surfaces.
DO NOT expose generator to excessive moisture, dust, or dirt.
DO NOT allow any material to block the cooling slots.
If connected devices overheat, turn them off and disconnect them from the generator.
DO NOT use the generator if:
– Electrical output is lost
WARNING
Rapid retraction of the recoil cord will pull hand and arm towards the engine faster than you can let go. Broken bones, fractures, bruises or sprains could result. Unintentional startup can result in entanglement, traumatic amputation or laceration.
When starting engine, pull the recoil cord slowly until resistance is felt and then pull rapidly to avoid kickback.
DO NOT start or stop the engine with electrical devices plugged in and turned on.
WARNING
Although the generator contains a spark arrester, maintain a minimum distance of 5 ft. (1.5 m) from dry vegetation to prevent fires.
CAUTION
Exceeding the generator’s running capacity can damage the generator and/or electrical devices connected to it.
– Equipment sparks, smokes or emits flames
– Equipment vibrates excessively
DO NOT overload the generator.
DO NOT tamper with the governed speed.
DO NOT modify the generator in any way.
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100814 - 7500W ELECTRIC START GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
Fuel Safety
DANGER
GASOLINE AND GASOLINE VAPORS ARE HIGHLY FLAMMABLE AND EXPLOSIVE.
Fire or explosion can cause severe burns or death.
Gasoline and gasoline vapors:
– Gasoline is highly flammable and explosive.
– Gasoline can cause a fire or explosion if ignited.
– Gasoline is a liquid fuel but it’s vapors can ignite.
– Gasoline is a skin irritant and needs to be cleaned up
immediately if spilled on skin or clothes.
– Gasoline has a distinctive odor, this will help detect potential
leaks quickly.
– Gasoline expands or contracts with ambient temperatures.
Never fill the gasoline tank to full capacity, as gasoline needs room to expand when temperatures rise.
– In the case of any petroleum gasoline fire, flames should never
be extinguished unless the fuel supply valve can be turned OFF. By not doing so, if a fire is extinguished and the supply of fuel is not turned OFF, an explosion hazard could be created.
When operating the generator:
DO NOT move or tip the generator during operation.
When transporting or servicing the generator:
Always check that the fuel valve is in the OFF position and the gasoline tank is empty.
Disconnect the spark plug wire.
When storing the generator:
Store away from sparks, open flames, pilot lights, heat and other sources of ignition.
Do not store generator or gasoline near furnaces, water heaters, or any other appliances that produce heat or have automatic ignitions.
DANGER
NEVER place a gasoline container, gasoline tank, LPG cylinder or any combustible material in the path of the exhaust stream during operation of the engine.
WARNING
Never use a gasoline container, gasoline tank, or any other fuel item that is broken, cut, torn or damaged.
When adding or removing gasoline:
DO NOT light or smoke cigarettes.
Turn the generator off and let cool for at least two minutes before removing the gasoline cap. Always loosen the cap slowly to relieve pressure in the tank.
Only fill or drain gasoline outdoors in a well-ventilated area.
DO NOT pump gasoline directly into the generator at the gas station. Always use an approved container to transfer the fuel to the generator.
DO NOT overfill the gasoline tank.
Always keep gasoline away from sparks, open flames, pilot lights, heat and other sources of ignition.
When starting the generator:
DO NOT attempt to start a damaged generator.
Always check that the gasoline cap, air filter, spark plug, fuel lines and exhaust system are properly in place.
Always allow spilled gasoline to evaporate fully before attempting to start the engine.
Always be certain that the generator is resting firmly on level ground.
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100814 - 7500W ELECTRIC START GENERATOR
PELIGRO
El uso de un generador en interiores PUEDE MATARLO EN MINUTOS. El escape del generador contiene monóxido de carbono. Éste es un veneno que no se puede ver ni oler.
NUNCA lo use dentro del hogar ni
el garaje, INCLUSO SI las puertas y ventanas están abiertas.
Úselo SÓLO a la INTEMPERIE
lejos de ventanas, puertas, y orificios de ventilación.
DANGER
Utiliser une génératrice à l’intérieur
PEUT VOUS TUER EN QUELQUES MINUTES. L’échappement de la
génératrice contient du monoxyde de carbone. Il s’agit d’un poison que vous ne pouvez ni voir ni sentir.
Ne l’utilisez JAMAIS dans la
maison ou le garage MÊME SI les portes et les fenêtres sont ouvertes.
Utilisez la UNIQUEMENT À
L’E XTÉ RI EUR , loin des fenêtres, portes et trappes de ventilation.
NEVER use inside a home or garage, EVEN IF doors and windows are open.
ONLY use OUT SIDE and far away from windows, doors, and vents.
DANGER
Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust
contains carbon monoxide. This is a poison you cannot see or smell.
1028-L-SF-E
UNLEADED FUEL ONLY. Minimum octane rating of 87. Maximum 10% et hanol.
GASOLINA REGULAR SOLAMENTE. 87 octanos como mínimo. M áximo de etanol de 10 %.
ESSENCE SANS PLOMB SEULEMENT. Indice d’octane min imal de 87. Maximum 10 % d'éthan ol.
1032-L-OP-B
WARNING
DO NOT TOUCH!
Exhaust gas es, muffler and engine compone nts are extremely H OT and cause burns.
Operation of thi s equipment may create spar ks that can start fires around dr y vegetation. A spark ar restor may be required. The operator should contact local fire agencies for laws and regulatio ns relating to fire prevent ion requirements. If installed, cl ean every 100 hours or ever y season.
ADVERTENCIA
¡NO TOCAR! Lo s gases de escape, el silenci ador y los compnonentes del motor están extremadamen te CALIENTES y causan quemaduras.
La operación de e ste equipo puede produc ir chispas que pueden provo car incendios alrededor de la vegetación seca. Un supresor de chispas puede que sea necesario. El operador debe comunicarse con las agencias locales de bomberos para las leyes y reglamentos relativos a los requisitos de prevención de incendios. Si es tá instalado, limpie ca da 100 horas o cada temporad a.
1291-L-SF-A
CHAMPION POWER EQUIPMENT, INC.
12039 SMITH AVENUE SANTA FE SPRINGS, CA 90670 USA / É.-U. 1-877-338-0999 WWW.CHAMPIONPOWEREQUIPMENT.COM MADE IN CHINA / FABRIQUÉ EN CHINE
AC AMPS AMPÈRES C.A.
FREQUENCY (Hz) FRÉQUENCE (Hz)
RPM TR / MIN
PHASE PHASE
POWER FACTOR FACTEUR DE PUISSANCE
AC VOLTS VOLTS C.A.
MANUFACTURE DATE DATE DE FABRICATION
SERIAL NO. N° DE SÉRIE
MODEL MODÈLE
INSULATION CLASS CLASSE D’ISOLATION
MAX AMBIENT TEMP. TEMP. AMBIANTE MAX.
3539-L-PR-A
GASOLINE WATTS WATTS D'ESSENCE
100814
XXXXXXXXXXXX
XXXX
62.5/31.3
60
3600
1
1.0
120/240
H
7500
104°F 40°C
IMPORTANT SAFETY INSTRUCTIONS
Safety Labels
These labels warn you of potential hazards that can cause serious injury. Read them carefully.
If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement.
A
B
D
C
Top
Back
LABEL DESCRIPTION
A
B
C
Safety Icons/
CO Danger
Fuel
Hot Surface
D
8
Dataplate
100814 - 7500W ELECTRIC START GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
Safety Symbols
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.
SYMBOL MEANING
Read Operator’s Manual. To reduce the risk of injury, user must read and understand operator’s manual
before using this product.
Clearance. Keep all objects at least 5 feet (1.5m) from generator. Heat from the muffler and exhaust gas can ignite combustible objects.
Ground. Consult with local electrician to determine grounding requirements before operation.
Electric Shock. Failure to use in dry conditions and to observe safe practices can result in electric
shock. Improper connections to a building can allow current to backfeed into utility lines, creating an electrocution hazard. A transfer switch must be used when connecting to a building.
Fire/Explosion. Fuel and its vapors are extremely flammable and explosive. Fire or explosion can cause severe burns or death. Keep generator at least 5 feet (1.5m) from all objects to prevent combustion.
Hot Surface. To reduce the risk of injury or damage, avoid contact with any hot surface.
Open Flame Alert. Fuel and its vapors are extremely flammable and explosive. Keep fuel away from
smoking, open flames, sparks, pilot lights, heat, and other ignition sources.
Wet Conditions Alert. Do not expose to rain or use in damp locations.
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100814 - 7500W ELECTRIC START GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
Operation Symbols
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.
SYMBOL MEANING
Start
On
Stop or Off
Neutral Bonded to Frame. Neutral
circuit IS electrically connected to the frame/ground of the generator.
Locking Receptacle
Circuit Breaker Reset: Push
Fuel/Gasoline Valve On/Off
SYMBOL MEANING
Choke
Run
Ground Terminal
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