Champion Power Equipment 71322 Operator's Manual for All Serial Numbers in

OWNER’S MANUAL & OPERATING INSTRUCTIONS
4200 PSI / 3.8 GPM Trigger Start™ Portable
PRESSURE WASHER
MODEL NUMBER
71322
10006 Santa Fe Springs Road
SAVE THESE INSTRUCTIONS
Important Safety Instructions are included in this manual.
REV 71322-20130520
www.championpowerequipment.com
Santa Fe Springs CA 90670
USA / 1-877-338-0999
Have questions or need assistance?
Do not return this product to the store!
WE ARE HERE TO HELP!
Visit our website:
www.championpowerequipment.com
for more info:
• Product Info & Updates
• Frequently Asked Questions
– or –
Call our Customer Care Team Toll-Free at:
• Tech Bulletins
• Product Registration
1-877-338-0999
WARNING:
The Engine Exhaust from this product contains chemicals known to the State of California
to cause cancer, birth defects or other reproductive harm.
*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover.
TABLE OF CONTENTS
71322
4200 PSI / 3.8 GPM
Trigger Start™ Portable
PRESSURE WASHER
Introduction ............................. 1
Pressure Washer ........................ 1
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
This Booklet ........................... 1
Manual Conventions ........................ 2
Safety Rules ............................. 3
Controls and Features ....................... 5
Pressure Washer ........................ 5
Utility Panel ............................ 6
Trigger Start™ Operation ................... 7
Parts Included .......................... 8
Assembly ............................... 9
Remove the Pressure Washer from the
Shipping Car ton ........................ 9
Install the Wheel Kit ...................... 9
Install the Support Leg .................... 9
Connect the Battery ...................... 9
Attaching the Hose Hanger ................ 10
Attaching the Wand Holder ................ 10
Attaching the Gun Holder ................. 10
Install the Hoses ....................... 10
Attach the Pressure Gun ............... 10
Connect to Garden Hose ............... 10
Attach the Detergent Hose .............. 10
Add Engine Oil ........................ 11
Add Fuel ............................. 12
Operation .............................. 13
Pressure Washer Location ................. 13
Before Starting the Engine ................ 13
Starting the Engine ..................... 13
To Activate the Trigger Start™ feature ......... 13
To Start the Engine the Trigger Start™ feature ... 13
Distance from Cleaning Surface ............ 14
High Pressure Wash ..................... 14
Turb o N o z z le .......................... 14
Thermal Relief Valve (TRV) ................ 15
Low Pressure Wash ..................... 15
Detergent Use ....................... 15
System Flush ....................... 15
Depressurize System .................... 15
Operating Tips ......................... 15
Stopping the Engine ..................... 16
To Stop the Engine Using the
Trigger Start™ feature .................... 16
Operation at High Altitude ................. 16
Maintenance and Storage ................... 17
Engine Maintenance ..................... 17
Oil ............................... 17
Spark Plugs ........................ 17
Air Filter ........................... 17
Cleaning ............................. 18
Adjustments ........................ 18
Maintenance Schedule ................. 18
Pressure Washer Maintenance .............. 18
Cleaning Spray Nozzle ................. 18
Storage ............................ 19
Engine Storage ........................ 19
Battery .............................. 19
Charging the Battery ..................... 19
Disconnect the Battery ................... 19
Pressure Washer Storage ................. 20
Winter Storage ........................ 20
Specifications ........................... 21
Engine Specifications .................... 21
Pressure Washer Specifications ............. 21
Fuel ................................ 21
Oil ................................. 21
Spark Plugs .......................... 21
Maintenance Valve Clearance .............. 21
Troubleshooting ...................... 22
Pressure Washer Parts Diagram ............. 23
Pressure Washer Parts List ................ 24
Engine Parts Diagram ................... 25
Engine Parts List ....................... 26
Warranty ............................... 27
Warranty Qualifications ................... 27
Repair/Replacement Warranty .............. 27
Do not return the unit to the place of
purchase ............................ 27
Warranty Exclusions ..................... 27
Normal Wear ....................... 27
Installation, Use and Maintenance ......... 27
Other Exclusions ..................... 27
Limits of Implied Warranty and
Consequential Damage ................... 27
Contact Information ..................... 27
Address ........................... 27
Customer Service .................... 27
Technical Service .................... 27
INTRODUCTION
ENGLISH 71322
Introduction
Congratulations on your purchase of a Champion Power
Equipment pressure washer. CPE designs and builds
pressure washers to strict specifications. With proper
use and maintenance, this pressure washer will bring
years of satisfying service.
Pressure Washer
This unit is a gasoline engine driven pressure washer. It is
designed for use in cleaning with or without detergent and
is suitable for decks, patios, house siding, vehicles, lawn
furniture, barbecue grills, gardening tools and more.
Record the model and serial numbers as well as date and place of purchase for future reference. Have this
information available when ordering parts and when making technical or warranty inquiries.
Accessories
Champion Power Equipment manufactures and sells
accessories designed to help you get the most from
your purchase. To find out more about our accessories,
please visit our web site at:
www.championpowerequipment.com
This Booklet
Every effort has been made to ensure the accuracy and
completeness of the information in this manual. We reserve
the right to change, alter and/or improve the product and
this document at any time without prior notice.
Champion Power Equipment Support
1-877-338-0999
Model Number
71322
Serial Number
Date of Purchase
Purchase Location
For O il Typ e see ‘Add Engine Oil‘ section. For Fuel Typ e see ‘Add Fuel‘ section.
1 REV 71322-20130520
71322 ENGLISH
MANUAL CONVENTIONS
This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol
is used with a key word to alert you to potential hazards in operating and owning power equipment.
Follow all safety messages to avoid or reduce the risk of serious injury or death.
DANGER
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
CAUTION
CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.
NOTE
If you have questions regarding your pressure washer, we can help. Please call our help line at
1-877-338-0999
REV 71322-20130520 2
SAFETY RULES
ENGLISH 71322
WARNING
Read this manual thoroughly before operating your pressure washer. Failure to follow instructions could result in serious injury or death.
WARNING
The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects, or other reproductive harm.
DANGER
Engine exhaust contains carbon monoxide, a colorless, odorless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death. If you start to feel dizzy or weak, get to fresh air immediately.
Operate pressure washer outdoors only in a well ventilated area. DO NOT operate the pressure washer inside any building, including garages, basements, crawlspaces and sheds, enclosure or compartment, including the pressure washer compartment of a recreational vehicle. DO NOT allow exhaust fumes to enter a confined area through windows, doors, vents or other openings. DANGER CARBON MONOXIDE, using a pressure washer indoors CAN KILL YOU IN MINUTES.
DANGER
WARNING
Sparks can result in fire or electrical shock.
When servicing the pressure washer:
Disconnect the spark plug wire and place it where it cannot contact the plug. DO NOT check for spark with the plug removed. Use only approved spark plug testers.
WARNING
Running engines produce heat. Severe burns can occur on contact. Combustible material can catch fire on contact.
DO NOT touch hot surfaces. Avoid contact with hot exhaust gases. Allow equipment to cool before touching. Maintain at least three feet of clearance on all sides to ensure adequate cooling. Maintain at least five feet of clearance from combustible materials.
WARNING
DO NOT let water in the pump freeze.
See Storage section in the manual for instructions regarding winter storage. If water has frozen in the pressure washer, thaw the pressure washer in a warm room before starting. DO NOT pour hot water on or into the pump; internal parts will be damaged and your warranty will be voided.
Rotating parts can entangle hands, feet, hair, clothing and/or accessories. Traumatic amputation or severe laceration can result.
Keep hands and feet away from rotating parts. Tie up long hair and remove jewelry. Operate equipment with guards in place. DO NOT wear loose-fitting clothing, dangling drawstrings or items that could become caught.
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WARNING
NEVER spray flammable liquids or use pressure washer in areas containing combustible dust, liquids, or vapor.
NEVER operate this machine in a closed building or in or near an explosive environment.
• DO NOT remove fuel tank cap or ll fuel tank while
engine is hot or running (allow engine to cool two minutes before refueling). Always fill the tank slowly.
• Never disconnect the high pressure discharge hose
from the machine while the system is pressurized.
71322 ENGLISH
SAFETY RULES
DANGER
Fuel and fuel vapors are highly flammable and extremely explosive. Fire or explosion can cause severe burns or death. Unintentional startup can result in entanglement, traumatic amputation or laceration.
When adding or removing fuel:
Turn the pressure washer off and let it cool for at least two minutes before removing the fuel cap. Loosen the cap slowly to relieve pressure in the tank. Only fill or drain fuel outdoors in a well-ventilated area. DO NOT pump gas directly into the pressure washer at the gas station. Use an approved container to transfer the fuel to the pressure washer. DO NOT overfill the fuel tank. Always keep fuel away from sparks, open flames, pilot lights, heat and other sources of ignition. DO NOT light or smoke cigarettes.
When starting the pressure washer:
DO NOT attempt to start a damaged pressure washer. Make certain that the gas cap, air filter, spark plug, fuel lines and exhaust system are properly in place. Allow spilled fuel to evaporate fully before attempting to start the engine. Make certain that the pressure washer is resting firmly on level ground.
WARNING
Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let go. Unintentional startup can result in entanglement, traumatic amputation or laceration. Broken bones, fractures, bruises or sprains could result.
When starting engine, pull the starter cord slowly until resistance is felt and then pull rapidly to avoid kickback.
DANGER
Keep clear of nozzle. DO NOT point the pressure wand at a person, an animal or yourself.
Always wear safety glasses or goggles and protective equipment (hearing protection, gloves, rubber boots, protective clothing) when operating or performing maintenance.
• Never put hand or ngers over the spray tip while
operating the unit.
• Never try to stop or deect leaks with any body part.
• Always engage the trigger safety latch in the safe
position when spraying is stopped even if only for a few moments.
When operating the pressure washer:
DO NOT move or tip the pressure washer during operation. DO NOT tip the pressure washer or allow fuel or oil to spill.
When transporting or servicing the pressure washer:
Make certain that the fuel shutoff valve is in the off position and the fuel tank is empty. Disconnect the spark plug wire.
When storing the pressure washer:
Store away from sparks, open flames, pilot lights, heat and other sources of ignition.
CAUTION
NEVER run the unit dry.
Be sure the water supply is completely turned on before operating the unit.
CAUTION
Improper treatment or use of the pressure washer can damage it, shorten its life and void your warranty.
Use the pressure washer only for intended uses. Operate only on level surfaces. DO NOT expose pressure washer to excessive moisture, dust, or dirt. DO NOT allow any material to block the cooling slots. DO NOT use the pressure washer if:
– Equipment sparks, smokes or emits flames – Equipment vibrates excessively
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ENGLISH 71322
CONTROLS AND FEATURES
Read this owner’s manual before operating your pressure washer. Familiarize yourself with the location and function
of the controls and features. Save this manual for future reference.
Pressure Washer
1
2
3
4
14
13
12
11
10
9
8
5 6
(1) High Pressure Hose Hanger – Used to hold high
pressure hose when not in use.
(2) Choke
(3) Fuel Valve Knob
(4) Air Filter – Protects the engine by filtering dust
and debris from the intake air.
(5) Recoil Starter – Used to start the engine.
(6) Quick Drain Oil Draining System– Used to quickly
drain engine oil.
(7) 10” Never Flat Tires
7
(8) Oil Filler Cap – Check and fill engine oil level.
(9) Battery
(10) Utility Panel – See Power Panel Section.
(11) Wand Holder – Used to hold wand when not
assembled and in use.
(12) Gun Holder – Used to hold gun when not
assembled and in use.
(13) Handle
(14) Fuel Tank – 5.9 gal. (22.4 L)
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71322 ENGLISH
Utility Panel
CONTROLS AND FEATURES
1 2 3 4
5
(1) Ignition Switch – Used to start or stop the
pressure washer.
(2) Trigger Start™ Switch – Automatic ON/OFF
technology.
(3) Quick Connect Hose Output – Used to easily
connect and disconnect high pressure hose.
(4) Garden Hose Input – Used to connect water supply
to unit.
(5) Quick Connect Nozzle Storage – Used to store
quick connect nozzles when not in use.
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CONTROLS AND FEATURES
ENGLISH 71322
Trigger Start™ Operation
This pressure washer is equipped with a patent pending system that allows the operator to start and stop the engine using the pressure washer gun. When working at any distance from the machine, just pull the trigger to start the engine and release the trigger to stop the engine. There is no need to return to the machine to start and stop the engine.
To activate the Trigger Start feature:
1. Connect and turn “ON” the water supply.
2. Make sure the fuel valve is in the “ON” position.
3. Move the Ignition Switch to the “ON” position.
4. Move the Trigger Start Switch to the “Enable”
position.
Only when the Trigger Start feature is active can the engine can be started or stopped using the trigger of the gun.
To start the engine using the Trigger Start feature:
1. Pull and hold the trigger of the gun.
2. The engine will attempt to start approximately 3
seconds after water begins to flow out of the gun.
Note : When the Trigger Start switch is in the “disabled” position, the gun trigger will not start or stop the engine. The water supply must be connected and turned “ON” for the Trigger Start feature to function.
Note : Extension hoses may be added without affecting this feature.
NOTE
There is no need to manually choke the engine. The Engine Control Module automatically chokes the engine during startup. If the engine fails to start on the first attempt, it will automatically try again up to six (6) times, without need of extra pulling of the trigger.
To stop the engine using the Trigger Start feature:
1. Release the trigger of the gun
2. The engine will turn “OFF” approximately 15 seconds
after the trigger is released.
NOTE
If the trigger is released and then pulled before 15 seconds has elapsed, the engine will continue to run. This allows the unit to continue running while the operator stops washing momentarily to move the unit or the object being washed.
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71322 ENGLISH
Parts Included
Your 71322 Gasoline Powered Pressure Washer ships
with the following parts:
Wheel Kit
– 10 in. Wheel .......................... 2
– Flange Bolt (M10x120 for Wheel) ............ 2
– Bushing .............................. 2
– Flat Washer 10 .........................2
– Nut (M10 ) ............................ 2
– Support Leg w/Vibration Mounts ............. 1
– Flange Bolt (M8x16 for Support Leg) .......... 2
– Nut (M8) ............................. 4
Gun Assembly
– Pressure Gun .......................... 1
– Wand ............................... 1
– Wand Holder (Clamp). . . . . . . . . . . . . . . . . . . . . 2
– Flange Bolt (M5x12 for Clamps) ............. 4
– Gun Holder ........................... 1
– Flange Bolt (M8x50 for Gun Holder) .......... 1
CONTROLS AND FEATURES
Hoses
– 50 ft. High Pressure Hose ................. 1
– Detergent Hose ......................... 1
– Hose Hanger .......................... 1
– Flange Bolt (M8x45 for Pothook) ............. 2
Other
– Oil Funnel ............................ 1
– Spark Plug Socket .......................1
– Turb o N o z z le .......................... 1
– Cap Screw (M5x10 for Battery Terminals) ....... 2
– Nut (M5 for Battery Terminals) .............. 2
50 ft. High
Pressure Hose
Detergent
Hose
(Battery Bolts)
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ASSEMBLY
ENGLISH 71322
Your pressure washer requires some assembly. This unit
ships from our factory without oil. It must be properly
serviced with fuel and oil before operation.
If you have any questions regarding the assembly of your
pressure washer, call our help line at 1-877-338-0999.
Please have your serial number and model number available.
Remove the Pressure Washer from the Shipping Carton
1. Set the shipping carton on a solid, flat surface.
2. Remove everything from the carton except the
pressure washer.
3. Carefully cut each corner of the box from top to bottom.
Install the Wheel Kit
CAUTION
The wheel kit is not intended for over-the-road use.
Install the Support Leg
1. Attach the support leg to the pressure washer frame
with cap screws (M8x16) and nuts (M8).
2. Tip the pressure washer slowly so that it rests on the
wheels and support leg.
You will need the following tools to install the wheels:
17 mm wrench OR adjustable wrench (not included)
Socket wrench with a 16 mm socket (not included)
Pliers (not included)
1. Before adding fuel and oil, tip the pressure washer on
it’s side.
2. Slide the M10x120 wheel bolt through the washer,
sleeve and wheel.
3. Slide the bolt through the mount point on the frame.
4. Fasten securely with the M10 nut.
5. Repeat steps 2-4 to attach the second wheel.
Connect the Battery
1. Remove the protective cover from the red (+) lead on
the bat tery.
2. Attach the red (+) lead to the red (+) terminal on the
battery with the cap screw (M5x10) and secure with
the lock washer (M5).
3. Repeat steps 1-2 for the black (–) battery lead.
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71322 ENGLISH
ASSEMBLY
Attach the Hose Hanger
1. Slide Hose Hanger over the top of frame (recoil side).
2. Align Hose Hanger with mounting points on frame.
3. Slide the bolt (M8x45) through the mount point on
the frame.
4. Fasten securely with the M8 nut.
Attach the Wand Holder (Clamps)
1. Align Clamp with mounting points on frame (power
panel side).
2. Slide the bolt (M5x12) through the mount point on
the frame.
3. Fasten securely.
4. Repeat steps 1-3 for second clamp.
Install the Hoses
Attach the Pressure Gun
1. Attach the wand with nozzle to the gun.
2. Connect the high pressure hose to the outlet
connection on the utility panel.
3. Connect the other end of the high pressure hose to
the gun.
Connect to Garden Hose
Secure a garden hose (not included) to the inlet
connection on the utility.
Attach the Detergent Hose
Connect the clear detergent hose to the brass barb on
the pumps outlet connector.
Attach the Gun Holder
1. Align Gun Holder with mounting point on frame
(Handle side).
2. Slide the bolt (M8x50) through the mount point on
the frame.
3. Fasten securely.
Place the filter end of the detergent hose into pressure
washer detergent (not included).
NOTE
Detergents can only be applied at low pressure setting.
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ASSEMBLY
ENGLISH 71322
Add Engine Oil
CAUTION
DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil. Damage to the pressure washer as a result of failure to follow these instructions will void your warranty.
NOTE
The recommended oil type is 10W-30 automotive oil.
1. Place the pressure washer on a flat, level surface.
Add Engine Oil Cont’d.
4. Check engine oil level daily and add as needed.
CAUTION
The engine is equipped with a low oil shut-off and will stop when the oil level in the crankcase falls below the threshold level.
NOTE
Check oil often during the break-in period. Refer to the Maintenance section for recommended service intervals.
2. Remove oil fill cap/dipstick to add oil.
3. Add up to 1.16 qt. (1.1 L) of oil and replace oil fill
cap /dipstick. DO NOT OVERFILL.
NOTE
The pressure washer engine shaft has a sealed, pre-lubricated ball bearing that requires no additional lubrication for the life of the bearing.
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71322 ENGLISH
ASSEMBLY
Add Fuel
1. Use clean, fresh, regular unleaded fuel with a
minimum octane rating of 85 and an ethanol content
of less than 10% by volume.
2. DO NOT mix oil with fuel.
3. Clean the area around the fuel cap.
4. Remove the fuel cap.
5. Slowly add fuel to the tank. DO NOT OVERFILL.
Fuel can expand after filling. A minimum of ¼ in.
(0.64 cm) of space left in the tank is required
for fuel expansion, more than ¼ in. (0.64 cm) is
recommended. Fuel can be forced out of the tank as
a result of expansion if it is overfilled, and can affect
the stable running condition of the product. When
filling the tank, it is recommended to leave enough
space for the fuel to expand.
Add Fuel Cont’d.
NOTE
Our engines work well with 10% or less ethanol
blend fuels. When using blended fuels there are
some issues worth noting:
– Ethanol-gasoline blends can absorb more water
than gasoline alone.
– These blends can eventually separate, leaving
water or a watery goo in the tank, fuel valve and
carbur eto r.
– With gravity-fed fuel supplies, this compromised
fuel can be drawn into the carburetor and cause
damage to the engine and/or potential hazards.
– There are only a few suppliers of fuel stabilizer
that are formulated to work with ethanol blend
fuels.
– Any damages or hazards caused by using
improper fuel, improperly stored fuel, and/
or improperly formulated stabilizers, are not
covered by manufacture’s warranty.
It is advisable to always shut off the fuel supply,
run the engine to fuel starvation and drain the tank
when the equipment is not in use for more than 30
days.
6. Screw on the fuel cap and wipe away any spilled fuel.
CAUTION
Use regular unleaded gasoline with a minimum octane rating of 85.
Do not mix oil and gasoline. Fill tank to approximately ¼ in. (0.64 cm) below the top of the tank to allow for fuel expansion. DO NOT pump gas directly into the pressure washer at the gas station. Use an approved container to transfer the fuel to the pressure washer. DO NOT fill fuel tank indoors. DO NOT fill fuel tank when the engine is running or hot. DO NOT overfill the fuel tank. DO NOT light cigarettes or smoke when filling the fuel tank.
WARNING
Pouring fuel too fast through the fuel screen may result in blow back of fuel at the operator while filling.
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OPERATION
ENGLISH 71322
Pressure Washer Location
This pressure washer must have at least five feet of clearance from combustible material. Leave at least three feet of clearance on all sides of the pressure washer to allow for adequate cooling, maintenance and servicing. Place the pressure washer in a well ventilated area. DO NOT place the pressure washer near vents or intakes where exhaust fumes could be drawn into occupied or confined spaces. Carefully consider wind and air currents when positioning pressure washer.
Before Starting the Engine
1. Turn the water supply ON.
2. Pull the trigger on the pressure gun to purge all air from the pump and hose. This may take several minutes.
3. Do not start the engine until a steady stream of water is flowing from the nozzle.
Starting the Engine
1. Make certain the pressure washer is on a flat, level
surface.
2. Connect and turn “ON” the water supply.
Starting the Engine Cont’d.
NOTE
Keep choke lever in “Choke” position for only 1 pull of the recoil starter. After first pull, move choke lever to the “Run” position for up to the next 3 pulls of the recoil starter. Too much choke leads to spark plug fouling/engine flooding due to the lack of incoming air. This will cause the engine not to start.
NOTE
If the engine starts but does not run make certain that the pressure washer is on a flat, level surface. The engine is equipped with a low oil sensor that will prevent the engine from running when the oil level falls below a critical threshold.
To activate the Trigger Start feature:
1. Connect and turn “ON” the water supply.
2. Make sure the fuel valve is in the “ON” position.
3. Move the Ignition Switch to the “ON” position.
4. Move the Trigger Start Switch to the “Enable”
position. Only when the Trigger Start feature is active can the engine can be started or stopped using the trigger of the gun.
3. Turn the Fuel Valve to the “ON” position.
4. Press the Ignition Switch to “ON”.
5. Move the choke lever to the “CHOKE” position.
6. ELECTRIC START: Press and hold the ignition switch
to the “START” position. Release as the engine
begins to roll over. If the engine fails to start within
five seconds, release the switch and wait at least ten
seconds before attempting to start the engine again.
7. RECOIL START: Pull the starter cord slowly until
resistance is felt and then pull rapidly.
8. Do not over-choke. As as soon as engine starts, move
the choke lever to the “RUN” position.
NOTE
If the engine does not start after 2 pulls, relieve pump pressure by pulling the trigger on the pressure washer gun.
To start the engine using the Trigger Start feature:
1. Pull and hold the trigger of the gun.
2. The engine will attempt to start approximately 3
seconds after water begins to flow out of the gun.
Note : When the Trigger Start switch is in the “disabled” position, the gun trigger will not start or stop the engine. The water supply must be connected and turned “ON” for the Trigger Start feature to function.
Note : Extension hoses may be added without affecting this feature.
NOTE
There is no need to manually choke the engine. The Engine Control Module automatically chokes the engine during startup. If the engine fails to start on the first attempt, it will automatically try again up to six (6) times, without need of extra pulling of the trigger.
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71322 ENGLISH
OPERATION
Distance from Cleaning Surface
The distance between the spray nozzle and the cleaning
surface affects the impact force of the water. The
impact force of the water increases as the
nozzle is moved closer to the surface. You can vary the
impact force by controlling
1. The nozzle’s fan pattern.
2. The nozzle’s angle to the cleaning surface.
3. The nozzle’s distance from the cleaning surface.
Never use a narrow high impact stream on a surface that
is susceptible to damage. Avoid spraying windows with
a narrow high impact stream or turbo nozzle. Doing so
may break the glass.
1. Before triggering the gun, select a nozzle with a wide
fan pattern.
2. Place the nozzle approximately 4-5 feet away from
the cleaning surface. Then hold the nozzle at a 45º
degree angle to the cleaning surface. Trigger the gun.
3. Vary the fan pattern spray angle and the distance
to the cleaning surface until optimum cleaning
efficiency is achieved without damaging the surface.
High Pressure Wash
CAUTION
Always engage the trigger safety latch when the unit is not in use.
Turbo Nozzle
WARNING
The turbo nozzle attachment is very powerful and is not safe for use on all surfaces. Some surfaces may be more delicate than others and caution should be exercised when using this attachment. DO NOT point the turbo nozzle in the direction of any human being or animal, as this may cause severe injury or harm.
A Zero degree nozzle (not included) delivers maximum
cleaning force to a surface but in the smallest area. It
can cut wood and chip concrete if left on one spot.
The Turbo Nozzle is a Zero degree nozzle that rotates
rapidly so the cleaning force never dwells on one spot.
The rotating action causes the nozzle to cover much
more area than a standard Zero degree nozzle. This
results in up to twice the cleaning speed of typical 15-
40 degree fan nozzles.
To operate the nozzle, simply use the quick connect
feature and attach it to the end of the wand/lance. When
the trigger is pulled and water starts to flow, the nozzle
will spray a rapidly rotating Zero degree stream of water.
Begin spraying about 24” away from the surface being
cleaned. Gradually move the nozzle closer to increase
the cleaning /impact force.
The trigger safety latch prevents the gun from being triggered accidentally. Push the latch fully down to engage it.
Your unit is equipped with a quick connect nozzle port. Choose the appropriate nozzle tip for the job you are performing.
CAUTION
The narrow high impact spray can damage some surfaces.
A wide fan pattern distributes the impact of the water over a larger area resulting in excellent cleaning action with reduced risk of surface damage. Clean large surface areas quickly using a wide fan pattern.
NOTE
The turbo nozzle attachment is not for use on delicate surfaces, as it uses a powerful Zero degree nozzle and may damage or destroy certain surfaces and objects.
NOTE
Cold water pressure washer applications only.
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OPERATION
ENGLISH 71322
Thermal Relief Valve (TRV)
This pressure washer uses a pump that is equipped with an automatic thermal relief valve. The thermal relief valve will automatically open after approximately 2 minutes passing, without the pulling of the gun trigger, while the engine is running. Running the engine and not pulling the trigger causes the water temperature inside the pump to heat up. When the temperature exceeds 140º F (60º C), or after approximately 2 minutes of non­gun use, the thermal relief valve automatically activates. When the valve is activated, it opens to allow fresh/cool water flow into the pump and hot water to escape. As a result of the valve opening, hot water inside the pump will spray out through the Thermal Relief Valve. When the pump cools, the valve automatically closes.
CAUTION
Water leaving the valve and/or gun after the valve has become activated may be hot. Make sure the pressure washer is in a location that is not sensitive to hot water, and has a clearance space around it of a minimum distance of 3 feet. DO NOT point the gun at any animal, human, or surface to avoid any damage and/or injury caused by hot and/or pressurized water
NOTE
It is recommended that the inlet water temperature not exceed 104º F (40º C).
Low Pressure Wash
System Flush
After using detergents, flush the suction system by placing
the detergent suction tube into a bucket of clean water.
WARNING
NEVER turn the water supply off before turning the engine/motor off.
Depressurize System
To depressurize, turn engine/motor off, turn water supply
off and squeeze gun trigger 2-3 times.
WARNING
NEVER disconnect the high pressure discharge hose from the machine while the system is pressurized.
To reduce the risk of bodily injury or property damage, always follow this procedure whenever spraying is stopped, when work is completed, and before checking or repairing any part of the system.
1. Engage the trigger safety latch.
2. Turn the unit off.
3. Remove the ignition cable from the spark plug.
4. Shut off the water supply.
5. Disengage the trigger safety latch and trigger the gun to relieve pressure.
6. Re-engage the trigger safety latch.
7. Before overnight storage, long term storage, or transporting unit, disconnect the water supply and turn off the fuel supply valve.
Detergent Use
The use of detergents can dramatically reduce cleaning time and assist in the removal of difficult stains. Many detergents are customized for pressure washer use on specific cleaning tasks. Pressure washer detergents are as thick as water. Using thicker detergents – like dish soap – will clog the chemical injection system.
NOTE
Use only detergents specially formulated for pressure washers.
You can effectively clean surfaces by combining the chemical action of detergents with high pressure rinses. On vertical surfaces, apply the detergent starting at the bottom and work your way upward. This method prevents the detergent from sliding down and causing streaks. Begin high pressure rinsing at the bottom and work your way upward. On particularly tough stains, use a brush in combination with detergents and high pressure rinsing.
15 REV 71322-20130520
Operating Tips
CAUTION
Never operate your pressure washer without water.
CAUTION
Never connect your pressure washer to a hot water supply.
Connecting your pressure washer to a hot water source will significantly reduce the life of the pump and will void your warranty.
CAUTION
Running the unit for more than two minutes without spraying water causes heat to build up in the pump.
In the event that the pump gets too hot, a thermal relief valve will open to release the hot water. Running the unit without spraying water can damage pump components and will void your warranty.
71322 ENGLISH
OPERATION
Stopping the Engine
1. Turn the Fuel Valve to the “OFF” position.
2. Let the engine run until fuel starvation has stopped the engine. This usually takes a few minutes.
3. Press the ignition switch to the “OFF” position.
4. Depressurize system.
5. Turn off and unplug all hoses. Never start or stop the
pressure washer unless the water supply is turned on.
Important: Always ensure that the Fuel Valve and the Engine Switch are in the “OFF” position when the engine is not in use.
NOTE
If the engine will not be used for a period of two (2) weeks or longer, please see the Storage section for proper engine and fuel storage.
To stop the engine using the Trigger Start feature:
1. Release the trigger of the gun
2. The engine will turn “OFF” approximately 15 seconds
after the trigger is released.
3. Press the Trigger Start switch to the “Off” position.
4. Press the engine switch to the “Off” position.
5. Rotate the fuel valve to the “Off” position.
6. Depressurize system.
7. Turn off and unplug all hoses. Never start or stop the
pressure washer unless the water supply is turned on.
Operation at High Altitude
The density of air at high altitude is lower than at sea
level. Engine power is reduced as the air mass and air-
fuel ratio decrease. Engine power and generator output
will be reduced approximately 3½% for every 1000
feet of elevation above sea level. This is a natural trend
and cannot be changed by adjusting the engine. At high
altitudes increased exhaust emissions can also result
due to the increased enrichment of the air fuel ratio.
Other high altitude issues can include hard starting,
increased fuel consumption and spark plug fouling.
To alleviate high altitude issues other than the natural
power loss, Champion Power Equipment can provide a
high altitude carburetor main jet. The alternative main
jet and installation instructions can be obtained by
contacting Customer Support. Installation instructions
are also available in the Technical Bulletin area of the
Champion Power Equipment internet site.
The part number and recommended minimum altitude
for the application of the high altitude carburetor main
jet is listed in the table below.
In order to select the correct high altitude main jet
it is necessary to identify the carburetor model. For
this purpose, a code is stamped on the side of the
carburetor. Select the correct main jet part number
corresponding to the carburetor code found on your
particular carburetor.
NOTE
If the trigger is released and then pulled before 15 seconds has elapsed, the engine will continue to run. This allows the unit to continue running while the operator stops washing momentarily to move the unit or the object being washed.
Carburetor Code
P27-3-H
P2 7-3 -R
P2 7-3 -Z
Main Jet Part Number Altitude
Standard 4 6 .1 31 01 7. 2 0.H
Altitude 46.131017.2 0.01.H
Standard 4 6 .1 31 01 7. 2 0.R
Altitude 46.131017.2 0.01. R
Standard 4 6 .1 31 01 7. 2 0.Z
Altitude 46.131017.2 0.01. Z
5000 Feet (1524 Meters)
WARNING
Operation using the alternative main jet at elevations lower than the recommended minimum altitude can damage the engine. For operation at lower elevations, the standard main jet must be used. Operating the engine with the wrong engine configuration at a given altitude may increase its emissions and decrease fuel efficiency and performance.
REV 71322-20130520 16
MAINTENANCE AND STORAGE
ENGLISH 71322
The owner/operator is responsible for all periodic
maintenance.
WARNING
Never operate a damaged or defective pressure washer.
WARNING
Improper maintenance will void your warranty.
NOTE
Maintenance, replacement, or repair of emission control devices and systems may be performed by any non-road engine repair establishment or individual.
Complete all scheduled maintenance in a timely manner.
Correct any issue before operating the pressure washer.
NOTE
For service or parts assistance, contact our help line at 1-877-338-0999
Engine Maintenance
To prevent accidental starting, remove and ground spark
plug wire before performing any service.
Oil
Change oil when the engine is warm. Refer to the oil specification to select the proper grade of oil for your operating environment.
1. Remove oil fill cap/dipstick.
2. Use pliers to slide the spring clamp down the oil
drain hose and pull the hose off the plug bracket.
3. Point the hose into a drain pan and allow the oil to
drain completely. Note: The hose end must be lower than the engine base to allow the oil to drain.
4. Replace oil drain hose onto plug bracket and slide
spring clamp back into position.
5. Add 1.16 qt. (1.1 L) of oil and replace oil fill
cap /dipstick. DO NOT OVERFILL.
6. Dispose of used oil at an approved waste
management facility.
Oil Cont’d.
NOTE
Once oil has been added, a visual check should show oil about 1-2 threads from running out of the fill hole. If using the dipstick to check oil level, DO NOT screw in the dipstick while checking.
Spark Plugs
1. Remove the spark plug cable from the spark plug.
2. Use the spark plug tool that shipped with your pressure washer to remove the plug.
3. Inspect the electrode on the plug. It must be clean and not worn to produce the spark required for ignition.
4. Make certain the spark plug gap is 0.7 - 0.8 mm or (0.028 - 0.031 in.).
5. Refer to the spark plug recommendation chart when replacing the plug.
0.7 - 0.8 mm
0.028 - 0.031 in.
6. Carefully thread the plug into the engine.
7. Use the spark plug tool to firmly install the plug.
8. Attach the spark plug wire to the plug.
Air Filter
1. Remove the snap-on cover holding the air filter to the assembly.
2. Remove the foam element.
3. Wash in liquid detergent and water. Squeeze thoroughly dry in a clean cloth.
4. Saturate in clean engine oil.
5. Squeeze in a clean, absorbent cloth to remove all excess oil.
6. Place the filter in the assembly.
7. Reattach the air filter cover and snap in place.
17 REV 71322-20130520
71322 ENGLISH
MAINTENANCE AND STORAGE
Cleaning
CAUTION
DO NOT spray engine with water.
Water can contaminate the fuel system.
Use a damp cloth to clean exterior surfaces of the engine.
Use a soft bristle brush to remove dirt and oil.
Use an air compressor (25 PSI) to clear dirt and debris
from the engine.
Adjustments
CPE recommends that you contact our service line at
1-877-338-0999 for all other service and/or adjustment
needs.
Maintenance Schedule
Follow the service intervals indicated in the schedule
below.
Service your pressure washer more frequently when
operating in adverse conditions.
Contact our help line at 1-877-338-0999 to locate the
nearest Champion Power Equipment certified service
dealer for your maintenance needs.
Pressure Washer Maintenance
Make certain that the pressure washer is kept clean and stored properly. Only operate the unit on a flat, level surface in a clean, dry operating environment. DO NOT expose the unit to extreme conditions, excessive dust, dirt, moisture or corrosive vapors.
CAUTION
DO NOT use a garden hose to clean the pressure washer.
Use a damp cloth to clean exterior surfaces of the pressure washer. Use a soft bristle brush to remove dirt and oil. Use an air compressor (25 PSI) to clear dirt and debris from the pressure washer. Inspect all air vents and cooling slots to ensure that they are clean and unobstructed.
Cleaning Spray Nozzle
Detach the quick connect nozzle from the wand. Use a
small wire rod (paper clip) to loosen up any particles in
the quick connect nozzle and flush with water.
Every 8 hours or daily
Check oil level
Clean around air intake and muffler
First 5 Hours
Change oil
Every 50 hours or every season
Clean air filter
Change oil if operating under heavy load or in hot environments
Every 100 hours or every season
Change oil
Clean/Adjust spark plug
Check/Adjust valve clearance*
Clean spark arrester
Clean fuel tank*
Every 250 hours
Clean combustion chamber*
Every 3 years
Replace fuel line
*To be performed by knowledgeable, experienced owners or Champion Power Equipment certified dealers.
REV 71322-20130520 18
MAINTENANCE AND STORAGE
ENGLISH 71322
Storage
For short and long-term storage, please follow these
guidelines.
NOTE
Ignition switch should be in the “OFF” position while pulling the recoil cord, and performing storage maintenance steps.
Engine Stored for Less than 30 Days
1. Allow the engine to cool completely before storage.
2. Clean engine according to the Maintenance section.
3. To extend the fuel storage life add a properly
formulated fuel stabilizer to the tank.
4. Ensure the fuel valve is in the “OFF” position.
Engines Stored for Over 30 Days
1. Add a properly formulated fuel stabilizer to the tank.
2. Run the engine for a few minutes so the treated fuel
cycles through the fuel system and carburetor.
3. Turn the fuel valve to the “Off” position.
4. Let the engine run until fuel starvation has stopped
the engine. This usually takes a few minutes.
5. The engine needs to cool completely before cleaning
and storage.
6. Clean the engine according to the maintenance section.
7. Change the oil.
8. Remove the spark plug and pour about 1 ⁄2 ounce
of oil into the cylinder. Crank the engine slowly to
distribute the oil and lubricate the cylinder.
9. Reattach the spark plug.
DANGER
Engine exhaust contains odorless and colourless carbon monoxide gas.
To avoid accidental or unintended ignition of the product during periods of storage, the following precautions should be followed:
– When storing the pressure washer for short
periods of time make sure that the Ignition Switch, the Fuel Valve and the Trigger Start™ Switch are set in the OFF position.
– When storing the pressure washer for extended
periods of time make sure that the Ignition Switch, the Fuel Valve and the Battery Switch are set in the the the OFF position and the battery leads have been disconnected from the battery.
Battery
This product is equipped with an automatic battery
charging circuit. The battery will receive charging
voltage when the engine is running. The battery will
maintain a proper charge if the unit is used on a regular
basis (about once every two weeks). If it is used less
frequently, the battery should be connected to a trickle
charger or battery maintainer to keep the battery
properly charged. If the battery is not able to start the
engine, it can be started by manually pulling the engine
recoil cord. If the battery voltage is extremely low,
the charging circuit may not be able to re-charge the
battery. In this case, the battery must be connected
to a standard automotive style battery charger for re-
charging before it can be used.
Charge the Battery
For pressure washers equipped with batteries for electric
starting, proper battery maintenance and storage
should be followed. An automatic battery charger with
automatic trickle charging capability should be used to
charge the battery. Maximum charging rate should not
exceed 1.5 amps. Follow the instructions included with
the battery charger. The battery should be fully charged
at least once per month.
NOTE
A Float Charger will maintain the battery condition over long storage periods.
Disconnect the Battery
1. Remove the protective cover from the black/negative
battery lead.
2. Disconnect the black/negative lead from the black/
negative terminal on the battery and store the cap
screw (M5x10) and lock washer (M5).
3. Repeat steps 1-2 for the red/positive battery lead.
4. Store the battery in a cool, dry place.
19 REV 71322-20130520
71322 ENGLISH
Pressure Washer Storage
1. Allow the pressure washer to cool completely before
storage.
2. Turn off the fuel supply at the fuel valve.
3. Clean the pressure washer according to the
instructions in the Maintenance section.
4. Store the unit in a clean, dry area out of direct sunlight.
Winter Storage
Protect your pressure washer parts from freezing.
1. Apply all storage instructions from previous sections.
2. Make sure pressure washer hose is free of all water
before storing for winter.
3. In order to prevent the pump from freezing you will
need to insert RV antifreeze.
4. You will need approximately 6 ounces of RV
Antifreeze, a funnel, and approximately
30 cm (12 in.) of garden hose or equivalent.
See diagram below.
MAINTENANCE AND STORAGE
5. Pour the antifreeze into the funnel, then pull on the
engine recoil starter to create suction in the pump
housing. Pull the recoil several times until antifreeze
comes out of the pump outlet.
REV 71322-20130520 20
SPECIFICATIONS
ENGLISH 71322
Engine Specifications
– Model ...................... YF188FD-221
– Displacement ....................... 389cc
– Typ e ........................ 4-Stroke OHV
– Start Type ........................ Electric
Pressure Washer Specifications
– Model ........................... 71322
– Max Pressure .................... 4200 PSI
– Max Water Temperature ........... 104°F (40°C)
– Flow Capacity ..................... 3.8 GPM
– Fuel Capacity ................ 5.9 gal. (22.4 L)
– Gross Weight ............. 190.7 lbs. (86.5 kg)
– Net Weight ................ 176.7 lbs. (80 kg)
– Height ................ 28.9 inches (73.5 cm)
– Width ................. 27.3 inches (69.3 cm)
– Length. . . . . . . . . . . . . . . . 32.9 inches (83.5 cm)
Fuel
Fuel capacity is 5.9 gal. (22.4 L). Use regular unleaded
gasoline with a minimum octane rating of 85 and an
ethanol content of less than 10% by volume.
Oil
Use 10W-30 automotive oil.
Oil capacity is up to 1.16 qt. (1.1 L).
DO NOT OVERFILL.
Please reference the following chart for recommended
oil types for use in the pressure washer.
Spark Plugs
OEM spark plug: NHSP F6RTC Replacement spark plug: NGK BPR6ES or equivalent
Make certain the spark plug gap is 0.7 - 0.8 mm or
(0.028 - 0.031 in.).
Maintenance Valve Clearance
– Intake: 0.13 – 0.17 mm (0.005 – 0.007 in.)
– Exhaust: 0.18 – 0.22 mm (0.007 – 0.009 in.)
Note: Tech bulletin regarding the valve adjustment
procedure is on www.championpowerequipment.com.
Turbo Nozzle
– Max PSI rating ...................... 4200
– Max GPM rating ....................... 4.0
– Degrees (of nozzle stream) .......... Zero degree
– Max temp .............................
cold water pressure washer applications only.
NOTE
The turbo nozzle attachment is not for use on delicate surfaces, as it is uses a powerful Zero degree nozzle and may damage or destroy certain surfaces and objects.
21 REV 71322-20130520
71322 ENGLISH
TROUBLESHOOTING
Problem Cause Solution
Pressure washer will not start No fuel Add fuel
Faulty spark plug Replace spark plug
Pressure washer will not start; Pressure washer starts but runs roughly
Pressure washer gallops Engine governor defective Contact the help line
Unit does not reach high pressure Water supply is restricted Check hoses for leaks, blockage, kinks
Spray pressure varies from high to low Poor inlet water supply Turn garden hose water on full force.
Detergent wash is not functioning properly
Garden hose connection leaks Loose fittings Tighten
Spray wand leaks Spray wand not properly attached Tighten all connections
Pressure Washer is difficult to start using Recoil/Electric Start Pressure Washer will not start using Recoil/Electric Start
Low oil level Fill crankcase to the proper level
Place pressure washer on a flat, level surface
Choke in the wrong position Adjust choke
Spark plug wire loose Attach wire to spark plug
Garden hose is too small Replace with 5/8 in. garden hose or
larger
Garden hose inlet filter is clogged Remove garden hose, clean filter and
rinse out
Not enough inlet water Turn garden hose water on full force
Check hose for leaks, blockage, or kinks
Garden hose inlet filter is clogged Remove garden hose, clean filter and
rinse out
Spray nozzle is obstructed Remove particles with small wire rod
(see maintenance section in manual)
Pump is sucking air Check all hoses and fittings, make
sure they are securely tightened down and fastened. Turn off engine and purge pump by squeezing trigger gun until a steady stream of water flows
Detergent is too thick Dilute detergent
Wand is on high pressure setting Detergent only works on a low
pressure setting
Detergent hose is not connected to the pump housing
Spray nozzle is obstructed Clean nozzle and remove debris
Filter on detergent hose is clogged Clean with warm water or replace
Chemical Injector valve (inside pump) partially blocked or stuck
Missing/worn-out rubber washer Replace rubber washer
Stuck EZ-Start Valve inside Pump Pull the Gun Trigger while starting the
Check connection. See diagram on Pa ge 10
Quickly pull and release the gun trigger 4-5 time to clear the chemical injector valve
Pressure Washer Contact Tech Support if the Pressure Washer continues to build pressure during starting
For further technical support:
Technical Service
Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) Toll Free: 1-877-338-0999 tech@championpowerequipment.com
REV 71322-20130520 22
SPECIFICATIONS
Parts Diagram
8
617
1
15
1
4
13
1
12
1 1
0
9
1
8
ENGLISH 71322
6 3
32
33
34
1 3
0
9 3 2
8 2
5 5
6
6 27
2223
21
0 2
9 1
2
3
4567
1
5
25
24
85
5
2
3 2
3
4
4
8
8
3
6 8
7 8
88
4 3
89
35
0
41
4
4
52
53
5
0 51 5
57
8 5
9 5
60
1 6
2
2
8
3
1 8
0 8
9 7
25
78
42
373839
42
3 4
44
8
7
46
4
4
49
62
63
64
65
4
73
7576
77
7
45
66 6
768697
3 5
07
1
2 7
23 REV 71322-20130520
90
1
99
4
97
98
3
4
95
96
9
9
2 9
3 9
71322 ENGLISH
Parts List
Part Number Description
#
2.06.007 Clamp 2
1
152.070011.07 Pipe, Fuel (7.68in) 1
2
122.070400.03 Fuel Co ck 1
3
152.070013.02 Pipe, Air Cleaner
4
2.05.001 Clamp
5
2.06.006 Clamp
6
152.070700.01 Carbon Canister
7
152.071000.10.48 Fuel Tank
8
152.072000.02 Fuel Meter A ssembly
9
1.819.0510 Screw M5×10
10
24.070800.00 Reversal Valve
11
152.070014.04 Pipe, Reversal Valve
12
24.070100.00 Fuel Tank Cap
13
23.070301.00 Fuel Filter
14
1.5789.0620.2 Flange Bolt M6×20
15
1.93.06 Lock Washer φ6
16
2.03.004 Washer φ6
17
122.070 015.01 Vibration Mount, Fuel Tank
18
254.252001.00 Shelf, Gun
19
1.5789.08 50 Flange Bolt M8×50
20
255.252100.00 Handle, Gun
21
45.090006.20 Holder, Air Cleaner
22
1.6177.1.06 Nut M6
23
1.848.08 Washer φ8
24
1.93.08 Lock Washer φ8
25
1.6175. 08 Nut M8
26
1.166 74. 0 812 Flange Bolt M8×12
27
46.100001.07 Muffler Gasket
28
46.10100 0. 09 Muffler Assembly
29
46.101300.00 Arrester Assembly,Spark
30
1.9074.4.0510
31
1.166 74. 0 825 Flange Bolt M8×25
32
152.070702.02 Support Arm
33
1.6177.1.08 Nut M8
34
256 .250100.01 Hose, Chemical (47.2in)
35
152.200702.02 Cover, Handle
36
152.200701.02.2 Handle
37
1.89 4.1.08 Circlip φ8
38
152. 20 070 3.0 4 Pin, Handle
39
1.8 94.1.10 Circlip φ10
40
152. 20 070 3.0 2 Pin, Handle
41
1.5789.0 612 Flange Bolt M6×12
42
5.19 00.0 23 Black Wire, Batter y
43
152. 20 0013.01 Jacket
44
5.19 00.0 20 Red Wire, Batter y
45
1.90 74. 3 .0 510 Screw M5×10
46
1.6177.1.05 Nut M5
47
9.1000 .150 Batter y 12V 15AH
48
152.200904.00 Pinch,Bubber
49
2.08.011 Flange Bolt 3 /8-16-30
50
Bolt And Washer Assembly M5 ×10
Qty
11
Part Number Description
#
255.251000.01 Pump
51
255.250500.0 0 Right Angle ConnectorφNH3/4φ
52
252.251003.00 Inlet Filter Gasket
53
2.06.015 Clamp
1 6 3 1 1 1 2 1 1 1 1 4 4 4 4 1 1 1 1 2 2 6 2 1 1 1 1
3
3 1
1 1 1 2 2 2 2 5 1 3 1 2 2 1 1
54
255.250100.06 Water Hose (11.8in)
55
254.250501.07 Connector (G1/2)
56
2.07.017 O-Ring, Rubber
57
254.250008.00 Pump Controler
58
254.250501.05 Connector (G1/2-M18×1)
59
2.14.002 Key, Square 6.3×6.3× 50
60
46.901 Engine
61
255.250100.03 High-Pressure Hose (21.5in)
62
122.210003.00 Plug
63
1.95.16 Washer φ16
64
255.252300.04 Turbo Nozzle
65
2.02.019 Nut (NH3/4)
66
254.250501.06 Connector (M18×1φ
67
252.2014 00.01 Sheath, Rubber
68
253.252300.03 Nozzle"40"
69
253.252300.02 Nozzle"25"
70
253.252300.01 Nozzle"15"
71
254.252300.05 Nozzle "Detergent"
72
255.250501.00 Connector (3 /8φ)
73
21.030002.00 Seal, Rubber
74
5.1010. 00 0. 3 Switch, Battery
75
5.1000.001.3 Switch
76
152.159.02 8. 2 Control Panel
77
5.12 80 .0 03 Fus e (10 A)
78
5.18 30.0 05 Remote Control Module
79
1.8 23 .0514 Screw M5x14
80
152.210002.11 Control Box
81
1.9074.1.0538.2
82
152.201400.0 0 Rubber, Suppor t
83
152.200002.01.2 Support Leg
84
1.5789.0816 Flange Bolt M8 ×16
85
6.1.107.2 Frame
86
253.201200.00 Motor Mount
87
1.6177.1.10 N ut M10×1.2 5
88
1.6182.10 Nut M10
89
152. 201701.04.48 10in Wheel
90
253.200016.00 Bushing φ16×φ10.5×69.5
91
1.96.10 Washer φ10
92
1.5782.10120 B olt M10 ×12 0
93
254.252200.0 0 Wand
94
1.166 74. 0512 .2 Flange Bolt M5×12
95
254.200015.00.2 Clamp, Wand
96
255.200012.02 Shelf, Hos e
97
1.5789.08 45 Flange Bolt M8×45
98
255.250100.05 High-Pressure Hose (50ft)
99
Bolt And Washer Assembly M5×38
Qty
1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 5 1 1 1 1 1 1 1 1 1 1 1 3 1
2
2 1 2 1 2 4 2 2 2 2 2 1 6 2 1 2 1
4
REV 71322-20130520 24
SPECIFICATIONS
Engine Parts Diagram
66
65
ENGLISH 71322
64
63
62
61
60
59
58
12
57
56
55
54
88
87
86
85
84
83
82
81
80
79
78
77
97
123
98
99
100
101
76
75
74
73
89
90
91
92
93
53
52
51
50
49
72
71
70
69
68
67
44
45
46
47
48
43
23
42
41
40
33
39
12
38
37
36
35
34
18
17
16
15
14
13
12
23
22
21
2
16
20
19
115
114
113
117
93
25 REV 71322-20130520
116
94
118
119
120
121
122
96
112
111
95
96
106
105
107
108
109
110
104
103
102
33
32
31
30
29
28
27
26
25
24
1
2
11
10
9
8
7
6
5
4
3
124
71322 ENGLISH
Part Number Description
#
21.061300.00 Handle (soft) 1
1
1.5789.06 08 Flange Bolt M6×8 4
2
46.061100.00.2 Recoil Starter Cover 1
3
45.060005.00 Recoil Starter Spring
4
45.061102.00 Recoil Starter Reel
5
2.10. 003 Ropeφφ5×1550φ
6
45.060003.00 Spring, Ratchet
7
45.060002.00 Star ter Ratchet (Iron)
8
45.060009.00 Spring, Ratchet Guide
9
45.060007.00 Ratchet Guide
10
45.060008.00 Screw, Ratchet Guide
11
1.5789.0 612 Flange Bolt M6×12
12
2.05.001 Clamp
13
46.080100.01.48 Fan Cover
14
2.02.007 Nut ( M16×1.5 )
15
1.5789.0629 Flange Bolt M6×29
16
45.060001.00 Pulley, Starter
17
46.123000.01 Ignition C oil
18
45.080001.00 Cooling Fan
19
46 .120100 .0 4 FlywheelφElectric Start EPAφ
20
45.030006.00 Plate, Coil
21
45.121000.00 Coil, Charging
22
2.11.0 07 Oil Sealφφ35×φ52× 8φ
23
2.05.050 Wire Clipφ100φ
24
45.030032.00 Sheath, Wire
25
45.030200.00 Support
26
2.06.013 Clampφφ13.5×b10)
27
45.032000.00 Fuel Guide Assembly
28
2.03.023 Washer, Drain Boltφφ12.5×φ20×2
29
46.03 0100 .01 Crankcase
30
45.127000.01 Oil Level Sensor
31
1.5789.0615 Flange Bolt M6×15
32
1.276.6202 Bearing 6202
33
45.050006.00 Weight Balancer
34
45.050100.09 CrankshaftφUφ
35
46.030008.00 Gasket, Crankcase Cover
36
2.04.001 Dowel Pin φ9×14
37
46.080600.00 Air Guide, Right Side
38
1.276.6207 Bearing 6207
39
46.031000.00.48 Oil Dipstick Assembly
40
45.0300 07.01 Cover, Crankcase
41
22.031000.01.48 Plug, Oil Assembly
42
1.5789.0840.0.8 Flange Bolt M8×40
43
2.03.021.1 Washer φ6.4×φ13×1
44
45.110013.00 Shaft, Governor Gear
45
45.110100. 00 Gear, Governor
46
21.110011.0 0 Clip, Governor Gear
47
45.110012.00 Bushing, Governor Gear
48
45.050200.00 Connecting Rod
49
46.050005.00 Piston
50
2.09.004 Circlip φ21×φ1
51
45.050003.00 Wrist Pin
52
45.050303.00 Ring, Oil
53
46.050302.00 Ring, Second Piston
54
46.050301.00 Ring, First Piston
55
2.04.004 Dowel Pin φ12×20
56
46.030009.01 Gasket, Cylinder Head
57
46.080400.00 Air Guide, Lower
58
46.01010 0.00 Cylinder Head
59
2.01.006 Stud Bolt M8 ×34
60
2.15.002φF6RTCφ Spark PlugφF6RTCφ
61
2.08.014 Flange Bolt M10×80
62
46.020002.00
63
Gasket, Cylinder Head Cover (CPE)
Qty
12
Part Number Description
#
46.021000.00 Cylinder Head CoverφCPEφ
64
45.020001.02 Breather Tube
65
45.020100.00 Bolt, Cylinder Head Cover
66
2.08.039 Bolt, Drain (M12×1.5×15φ
1 1 1 2 2 1 1 1
2 1 1 4 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 2 2 1 1 1 2 1 1 1 1 1 7 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 2 1 4
1
67
46.041000.00 Camshaft
68
45.040013.00 Lifter, Valve
69
45.040002.00 Valve, Intake
70
45.040006.00 Valve, Exhaust
71
46.040005.00 Push Rod
72
45.040015.00 Retainer, Valve Springφdownφ
73
45.040017.00 Oil Seal, Valve
74
45.040003.00 Spring, Valve
75
23.040010.00 Bolt, Rocker Arm
76
45.040001.00 Retainer, Intake Valve Springφupφ
77
45.040007.00
78
45.040008.00 Rotator, Exhaust Valve
79
46.040004.00 Guide Plate, Push Rod
80
46.040016.00 Shaft, Rocker Arm
81
46.040201.00 Retainer, Rocker Arm
82
46.040009.00 Rocker Arm, Intake Valve
83
46.040018.00 Rocker Arm, Exhaust Valve
84
1.97.1.06 Washer 6
85
22.040012.00 Screw, Valve Adjustment
86
1.6177.1.06 Nut M6
87
21.040021.0 0 Nut, Lock
88
2.01.008 Stud Bolt (M6×M8×105)
89
46.130002.20 Gasket, Insulator
90
45.130001.00 Insulator, Carburetor
91
46.130003.20 Gasket, Carburetor
92
46.131000.22 Carburetor
93
45.130005.01 Support, Stepper Motor
94
46.130004.20 Gasket, Air Cleaner
95
1. 6 17 7. 0 6 Nut M6
96
46.091100.03 Base, Air Cleaner
97
45.0910 02.2 0 Seal, Air Cleaner
98
45.0910 01. 20 Separator, Air Cleaner
99
45.0910 03.20 Element, Air Cleaner
100
46.091200.04 Cover, Air Cleaner
101
1.5789.08 35 Flange Bolt M8×35
102
45.125100.00 Start Motor Assembly
103
45.125200.01 Relay, Starter (Remote Control)
104
1.93.05 Lock Washer φ5
105
1.16674.0 516 Flange Bolt M5×16
106
45.110001.00 Shaft, Governor Arm
107
2.03.019 Washerφφ8.2×φ17×0.8φ
108
2.11.0 06 Oil Se al
109
45.110008.00 Pin, Shaft
110
45.110003.00 Arm, Governor
111
2.08.040 Bolt, Governor ArmφM6×21φ
112
45.110006.00 Rod, Governor
113
45.110005.00 Spring, Throttle Return
114
45.110007.00 Spring, Governor
115
46.080300.20 Air Guide, Upper
116
4 6 .1 310 17. 2 0 Standard Main Jet
117
46.131017.2 0.01 Altitude Main Jet
26.130 015.24 Connecter, Choke Valve Axis
118
81.130010.00 Spring, Connecter
119
45.13220 0.01 Stepper Motor
120
1.82 3.0 408 Screw M4×8
121
81.132001.00 Cover, Stepper Motor
122
46.091000.03 Air Cleaner Assembly
123
46.061000.00 Recoil Assembly
124
Retainer, Exhaust Valve Springφupφ
REV 71322-20130520 26
Qty
1 1 1 1 1 2 1 1 2 2 2 2 2 1
1
1 1 1 1 1 1 2 2 2 2 2 1 1 1 1 1 2 3 1 1 1 1 1 2 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1
/ 1 1 1 2 1 1 1
WARRANTY
ENGLISH 71322
WARRANTY
CHAMPION POWER EQUIPMENT
1 YEAR LIMITED WARRANTY
Effective September 1, 2006. Replaces all undated warranties
and all warranties dated before September 1, 2006.
Warranty Qualifications
Champion Power Equipment (CPE) will register this warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt from one of CPE’s retail locations as proof of purchase. Please submit your warranty registration and your proof of purchase within ten (10) days of the date of purchase.
Repair/Replacement Warranty
CPE warrants to the original purchaser that the mechanical and electrical components will be free of defects in material and workmanship for a period of one (1) year from the original date of purchase, and one (1) year for commercial & industrial use. Transportation charges on product submitted for repair or replacement under this warranty are the sole responsibility of the purchaser. This warranty only applies to the original purchaser and is not transferable.
Do Not Return The Unit To The Place Of Purchase
Contact CPE’s Technical Service and CPE will troubleshoot any issue via phone or e-mail. If the problem is not corrected by this method, CPE will, at its option, authorize evaluation, repair or replacement of the defective part or component at a CPE Service Center. CPE will provide you with a case number for warranty service. Please keep it for future reference. Repairs or replacements without prior authorization, or at an unauthorized repair facility, will not be covered by this warranty.
Warranty Exclusions
This warranty does not cover the following repairs and equipment:
Normal Wear
Pressure washers need periodic parts and service to perform well. This warranty does not cover repair when normal use has exhausted the life of a part or the equipment as a whole.
Installation, Use and Maintenance
This warranty will not apply to parts and/or labor if this pressure washer is deemed to have been misused, neglected, involved in an accident, abused, loaded beyond the pressure washer’s limits, modified, installed improperly or connected incorrectly to any water supply.
27 REV 71322-20130520
Installation, Use and Maintenance Cont’d.
Normal maintenance such as spark plugs, air filters, adjustments, fuel system cleaning and obstruction due to buildup is not covered by this warranty.
Other Exclusions
This warranty excludes:
– Cosmetic defects such as paint, decals, etc.
– Wear items such as filter elements, o-rings, etc.
– Accessory parts such as starting batteries, and
storage covers.
– Failures due to acts of God and other force majeure
events beyond the manufacturer’s control.
– Problems cause by parts that are not original
Champion Power Equipment parts.
Limits of Implied Warranty and Consequential Damage
Champion Power Equipment disclaims any obligation to cover any loss of time, use of this product, freight, or any incidental or consequential claim by anyone from using this pressure washer. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. A unit provided as an exchange will be subject to the warranty of the original unit. The length of the warranty governing the exchanged unit will remain calculated by reference to the purchase date of the original unit. This warranty gives you certain legal rights which may change from state to state. Your state may also have other rights you may be entitled to that are not listed within this warranty.
Contact Information
Address
Champion Power Equipment, Inc. Customer Service 10006 Santa Fe Springs Rd. Santa Fe Springs, CA 90670 www.championpowerequipment.com
Customer Service
Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) Toll Free:1-877-338-0999 info@championpowerequipment.com Fax no.: 1 (562) 236-9429
Technical Service
Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) Toll Free: 1-877-338-0999 tech@championpowerequipment.com 24/7 Tech Support: (562) 204-1188
Champion Power Equipment, Inc. (CPE),
The United States Environment Protection Agency (U.S. EPA.) and the California Air Resources Board (CARB)
Emission Control System Warranty
Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) emission regulations.
YOUR WARRANTY RIGHTS AND OBLIGATIONS:
The US EPA, California Air Resources Board, and CPE are pleased to explain the Federal and California Emission Control Systems Warranty on your 2013 small off-road engine and engine powered equipment. In California, new, small off-road engines and new equipment that use small off-engines must be designed, built and equipped to meet the State’s stringent anti smog standards. In the other states, new engines and equipment must be designed, built and equipped, at the time of sale, to meet U.S. EPA regulations for small non-road engines. CPE warrants the emission control system on your small off-road engine and equipment for the period of time listed below, provided there has been no abuse, neglect, unapproved modification, or improper maintenance of your equipment.
Your emission control system may include parts such as the carburetor, fuel-injection system, the ignition system, catalytic converter and fuel lines. Also included may be hoses, belts, connectors and other emission related assemblies. Where a warrantable condition exits, CPE will repair your small off-road engine at no cost to you including diagnosis, parts and labor. For engines less than or equal to 80cc, only the fuel tank and fuel line is subject to the evaporative emission control warranty requirements of this section.
MANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE:
This emission control system is warranted for two years, subject to provisions set forth below. If, during the warranty period, emission related part on your engine is defective in materials or workmanship, the part will be repaired or replaced by CPE.
OWNER WARRANTY RESPONSIBILITIES:
As the small off-road engine owner, you are responsible for the performance of the required maintenance listed in your Owner’s Manual. CPE recommends that you retain all your receipts covering maintenance on your small off­road engine, but CPE cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.
As the small off-road engine owner, you should however be aware that CPE may deny you warranty coverage if your small, off-road engine or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications.
You are responsible for presenting your small off-road engine to an Authorized CPE service outlet or alternate service outlet as described in (3)(f.) below, CPE dealer or CPE, Santa Fe Springs, Ca. as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.
If you have any questions regarding your warranty rights and responsibilities, you should contact:
Champion Power Equipment, Inc.
Customer Service
10006 Santa Fe Springs Road
Santa Fe Springs, CA 90670
1-877-338-0999
tech@championpowerequipment.com
EMISSION CONTROL SYSTEM WARRANTY
The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage.
1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (for
other states, 1997 and later model year engines). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter.
2. GENERAL EMISSIONS WARRANTY COVERAGE
CPE warrants to the original, end-use purchaser of the new engine or equipment and to each subsequent purchaser that each of its small off-road engines is: a. Designed, built and equipped so as to conform to U.S. EPA emissions standards for spark-ignited engines at or below 19 kilowatts and all applicable regulations adopted by the California Air Resources Board and b. Free from defects in materials and workmanship that cause the failure of a warranted part to be identical in all material respects to the part as described in the engine manufacturer’s application for certification for a period of two years.
3. THE WARRANTY ON EMISSION-RELATED PARTS WILL BE INTERPRETED AS FOLLOWS:
a. Any warranted part that is not scheduled for replacement as required maintenance in the Owners Manual shall be warranted for the ECS Warranty Period. If any such part fails during the ECS Warranty Period, it shall be repaired or replaced by CPE according to Subsection “d” below. Any such part repaired or replaced under the ECS Warranty shall be warranted for any remainder of the ECS Warranty Period. b. Any warranted, emissions-related part which is scheduled only for regular inspection as specified in the Owners Manual shall be warranted for the ECS Warranty Period. A statement in such written instructions to the effect of “repair or replace as necessary”, shall not reduce the ECS Warranty Period. Any such part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period. c. Any warranted, emissions-related part which is scheduled for replacement as required maintenance in the Owner’s Manual shall be warranted for the period of time prior to the first scheduled replacement point for that part. If the part fails prior to the first scheduled replacement, the part shall be repaired or replaced by CPE according to Subsection “d” below. Any such emissions-related part repaired or replaced under the ECS Warranty, shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point for such emissions-related part. d. Repair or replacement of any warranted, emissions-related part under this ECS Warranty shall be performed at no charge to the owner at a CPE Authorized Service Outlet. e. The owner shall not be charged for diagnostic labor which leads to the determination that a part covered by the ECS Warranty is in fact defective, provided that such diagnostic work is performed at a CPE Authorized Service Outlet. f. CPE shall pay for covered emissions warranty repairs at non-authorized service outlets under the following circumstances: i. The service is required in a population center with a population over 100,000 according to U.S. Census 2000 without a CPE Authorized Service Outlet AND ii. The service is required more than 100 miles from a CPE Authorized Service Outlet. The 100 mile limitation does not apply in the following states: Alaska, Arizona, Colorado, Hawaii, Idaho, Montana, Nebraska, Nevada, New Mexico, Oregon, Texas, Utah and Wyoming. g. CPE shall be liable for damages to other original engine components or approved modifications proximately caused by a failure under warranty of an emission-related part covered by the ECS Warranty. h. Throughout the ECS Warranty Period, CPE shall maintain a supply of warranted emission-related parts sufficient to meet the expected demand for such emission-related parts. i. Any CPE Authorized and approved emission-related replacement part may be used in the performance of any ECS Warranty maintenance or repair and will be provided without charge to the owner. Such use shall not reduce CPE’s warranty obligation. j. Unapproved add-on or modified parts may not be used to modify or repair a CPE engine. Such use voids this ECS Warranty and shall be sufficient grounds for disallowing an ECS Warranty claim. CPE shall not be liable hereunder for failures of any warranted parts of a CPE engine caused by the use of such an unapproved add-on or modified part.
EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine)
Systems covered by this warranty
Parts Description
Fuel Metering System
Fuel regulator, Carburetor and internal parts
Air Induction System
Air cleaner, Intake manifold
Ignition System
Spark plug and parts, Magneto ignition system
Exhaust System
Exhaust manifold, catalytic converter
Miscellaneous Parts
Tubing, Fittings, Seals, Gaskets, and Clamps associated with these listed systems. Evaporative Emissions
Fuel Tank, Fuel Cap, Fuel Line, Fuel Line Fittings, Clamps, Pressure Relief Valves, Control Valves, Control Solenoids, Electronic Controls, Vacuum Control Diaphragms, Control Cables, Control Linkages, Purge Valves, Vapor Hoses, Liquid/Vapor Separator, Carbon Canister, Canister Mounting Brackets, Carburetor Purge Port Connector
TO OBTAIN WARRANTY SERVICE:
You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours. Alternate service locations defined in Section (3)(f.) above must be approved by CPE prior to service. Claims for repair or adjustment found to be caused solely by defects in material or workmanship will not be denied because the engine was not properly maintained and used.
If you have any questions regarding your warranty rights and responsibilities, or to obtain warranty service, please write or call Customer Service at Champion Power Equipment, Inc.
Champion Power Equipment, Inc.
10006 Santa Fe Springs Road
Santa Fe Springs, CA 90670
1-877-338-0999
Attn.: Customer Service
tech@championpowerequipment.com
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