Champion Power Equipment 70001 Operator's Manual for All Serial Numbers in

Table of Contents
Introduction ..................................... 1
Pressure Washer ....................................... 1
Accessories ................................................ 1
This Booklet .............................................. 1
Manual Conventions ......................... 2
Safety Rules ...................................... 3
Controls and Features ....................... 6
Pressure Washer ....................................... 6
Parts Included .......................................... 7
Assembly .......................................... 8
Remove the Pressure Washer from the
Shipping Carton ........................................ 8
Install the Wheel Kit ................................. 8
Install Support Legs ................................. 8
Assemble the Frame ................................. 8
Add Engine Oil ......................................... 9
Add Fuel .................................................... 9
Install the Hoses ....................................... 9
Attach the Pressure Gun ....................... 9
Connect to Garden Hose ....................... 9
Attach the Detergent Hose ................... 9
Operation ....................................... 10
Pressure Washer Location ...................... 10
Starting the Engine ................................. 10
High Pressure Wash ............................... 10
Adjusting the Spray Fan Angle ........... 10
Distance from Cleaning Surface ......... 10
Low Pressure Wash ................................. 11
Detergent Use ...................................... 11
System Flush ........................................ 11
Depressurize System ............................... 11
Operating Tips ........................................ 12
Stopping the Engine ............................... 12
Maintenance ................................... 13
Engine Maintenance ............................... 13
Oil ........................................................ 13
Spark Plugs ......................................... 13
Air Filter .............................................. 13
Cleaning .............................................. 13
Adjustments ........................................ 14
Maintenance Schedule ........................ 14
Pressure Washer Maintenance ............... 14
Storage ........................................... 15
Engine Storage ........................................ 15
Pressure Washer Storage ........................ 15
Specifications ................................. 16
Engine Specifications .............................. 16
Pressure Washer Specifications .............. 16
Fuel .......................................................... 16
Oil ............................................................ 16
Spark Plugs ............................................. 16
Valve Clearance ....................................... 16
Pressure Washer Parts Diagram ............. 17
Pressure Washer Parts List ..................... 18
Troubleshooting ............................. 20
Warranty ........................................ 21
Warranty Qualifications ......................... 21
Repair/Replacement Warranty .............. 21
purchase .................................................. 21
Warranty Exclusions ............................... 21
Normal Wear ....................................... 21
Installation, Use and Maintenance ..... 21
Other Exclusions ................................. 21
Limits of Implied Warranty and
Consequential Damage ........................... 21
Contact Information ............................... 22
Address ................................................ 22
Customer Service ................................ 22
Technical Service ................................. 22
Notes .............................................. 23
Introduction
Introduction
Congratulations on your purchase of a Champion Power Equipment pressure washer. CPE designs and builds pressure washers to strict specifications. With proper use and maintenance, this pressure washer will bring years of satisfying service.
Pressure Washer
This unit is a gasoline engine driven pressure washer. It is designed for use in cleaning with or without detergent and is suitable for decks, patios, house siding, vehicles, lawn furniture, barbecue grills, gardening tools and more.
Record the model and serial numbers as well as date and place of purchase for future reference. Have this information available when ordering parts and when making technical or warranty inquiries.
Champion Power Equipment Support
Accessories
Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase. To find out more about our accessories, please visit our web site at
www.championpowerequipment.com
This Booklet
Every effort has been made to ensure the accuracy and completeness of the information in this manual. We reserve the right to change, alter and/or improve the product and this document at any time without prior notice.
1-877-338-0999
Model Number
70001
Serial Number
Date of Purchase
Purchase Location
Rev 70001-20080214 1
Manual Conventions
Manual Conventions
This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment.
Follow all safety messages to avoid or reduce the risk of serious injury or death.
CAUTION
CAUTION indicates a potentially hazardous situation which, if not avoided, minor or moderate injury.
may
result in
CAUTION
DANGER
DANGER indicates an imminently hazardous situation which, if not avoided, or serious injury.
will
result in death
WARNING
WARNING indicates a potentially hazardous situation which, if not avoided, death or serious injury.
could
result in
CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided,
may
result in property damage.
NOTE
If you have questions regarding your pressure washer, we can help. Please call our help line at 1-877-338-0999.
2 Rev 70001-20080214
Safety Rules
WARNING
Safety Rules
Sparks can result in fire or electrical shock.
WARNING
Read this manual thoroughly before operating your pressure washer. Failure to follow instructions could result in serious injury or death.
WARNING
The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects, or other reproductive harm.
DANGER
Engine exhaust contains carbon monoxide, a colorless, odorless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death.
When servicing the pressure washer:
Disconnect the spark plug wire and place it where it cannot contact the plug. DO NOT check for spark with the plug removed. Use only approved spark plug testers.
WARNING
Running engines produce heat. Severe burns can occur on contact. Combustible material can catch fire on contact.
DO NOT touch hot surfaces. Avoid contact with hot exhaust gases. Allow equipment to cool before touching. Maintain at least three feet of clearance on all sides to ensure adequate cooling. Maintain at least five feet of clearance from combustible materials.
WARNING
Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let go.
Operate pressure washer outdoors only in a well ventilated area DO NOT operate the pressure washer inside any building, enclosure or compartment. DO NOT allow exhaust fumes to enter a confined area through windows, doors, vents or other openings.
DANGER
Rotating parts can entangle hands, feet, hair, clothing and/or accessories.
Traumatic amputation or severe laceration can result.
Keep hands and feet away from rotating parts. Tie up long hair and remove jewelry. Operate equipment with guards in place. DO NOT wear loose-fitting clothing, dangling drawstrings or items that could become caught.
Unintentional startup can result in entanglement, traumatic amputation or laceration.
Broken bones, fractures, bruises or sprains could result.
When starting engine, pull the starter cord slowly until resistance is felt and then pull rapidly to avoid kickback.
Rev 70001-20080214 3
Safety Rules
DANGER
Fuel and fuel vapors are highly flammable and extremely explosive. Fire or explosion can cause severe burns or death.
Unintentional startup can result in entanglement, traumatic amputation or laceration.
When adding or removing fuel
Turn the engine off and let it cool for at least two minutes before removing the fuel cap. Loosen the cap slowly to relieve pressure in the tank. Only fill or drain fuel outdoors in a well-ventilated area. DO NOT overfill the fuel tank. Always keep fuel away from sparks, open flames, pilot lights, heat and other sources of ignition. DO NOT light or smoke cigarettes.
When starting the pressure washer
DO NOT attempt to start a damaged pressure washer. Make certain that the gas cap, air filter, spark plug, fuel lines and exhaust system are properly in place. Allow spilled fuel to evaporate fully before attempting to start the engine. Make certain that the pressure washer is resting firmly on level ground.
When operating the pressure washer:
DO NOT move or tip the pressure washer during operation. DO NOT tip the pressure washer or allow fuel or oil to spill.
When transporting or servicing the pressure washer:
Make certain that the ignition switch is in the off position and the fuel tank is empty. Disconnect the spark plug wire.
When storing the pressure washer:
Store away from sparks, open flames, pilot lights, heat and other sources of ignition.
CAUTION
Improper treatment or use of the pressure washer can damage it, shorten its life and void your warranty.
Use the pressure washer only for intended uses. Operate only on level surfaces.
DO NOT expose pressure washer to excessive
moisture, dust, or dirt.
DO NOT allow any material to block the cooling
slots. DO NOT use the pressure washer if: Equipment sparks, smokes or emits flames Equipment vibrates excessively
DANGER
Keep clear of nozzle.
DO NOT point the pressure wand at a person, an animal or yourself.
Always wear safety glasses or goggles and protective equipment (hearing protection, gloves, rubber boots, protective clothing) when operating or performing maintenance.
• Never put hand or fingers over the spray tip while operating the unit.
• Never try to stop or deflect leaks with any body part.
• Always engage the trigger safety atch in the safe position when spraying is stopped even if only for a few moments.
WARNING
NEVER spray flammable liquids or use pressure washer in areas containing combustible dust, liquids, or vapors.
NEVER operate this machine in a closed building or in or near an explosive environment.
• Do not remove fuel tank cap or fill fuel tank while engine is hot or running (allow engine to cool two minutes before refueling). Always fill the tank slowly.
• Never disconnect the high pressure discharge hose from the machine while the system is pressurized.
4 Rev 70001-20080214
Safety Rules
WARNING
NEVER run the unit dry.
Be sure the water supply is completely turned on before operating the unit.
WARNING
If water has frozen in the pressure washer, thaw the pressure washer in a warm room before starting.
DO NOT pour hot water on or into the pump; internal parts will be damaged and your warranty will be voided.
Rev 70001-20080214 5
Controls and Features
Controls and Features
Read this owner’s manual before operating your pressure washer. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference.
Pressure Washer
Muffler (1) – Full-size muffler for sound abatement.
Air Cleaner (2) – Protects the engine by filtering dust and debris from the intake air.
Throttle (3) – Controls the engine speed. Choke (4) – Used to start the engine Recoil Starter (5) – Used to start the
engine
6 Rev 70001-20080214
Oil Drain Screw (6) – Unscrew to drain oil for oil change
Oil Filler Cap (7) – Check and fill engine oil level.
High Pressure Pump (8) – gas-engine driven wobble plate pressure pump.
Wand Assembly (9) – Hose, Gun and High Pressure Wand for power washing.
Controls and Features
Parts Included
Your 70001 Gasoline Powered Pressure Washer ships with the following parts:
Hose Kit
Pressure Gun 1 piece Wand 1 piece Hose 1 piece
Wheel Kit
Axle Sleeve 2 piece 8” Solid Wheel 2 pieces Washer, Nut, Bolt 2 pieces each
Support Leg Kit
Support Legs 2 pieces Rubber Pads 2 pieces Screws for Rubber Pads 2 pieces Cap Screws and Nuts 4 sets
Oil Funnel 1 piece Wrench 1 piece Spark Plug Socket 1 piece
Inline Hose Filter 1 piece
Rev 70001-20080214 7
Assembly
Assembly
Your pressure washer requires some assembly. This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation.
If you have any questions regarding the assembly of your pressure washer, call our help line at 1-877-338-0999. Please have your serial number and model number available.
Remove the Pressure Washer from the Shipping Carton
1. Set the shipping carton on a solid, flat
surface.
2. Remove everything from the carton
except the pressure washer.
3. Carefully cut each corner of the box
from top to bottom. Fold each side flat on the ground to provide a surface area to install the wheel kit and vibration mounts.
Install the Wheel Kit
CAUTION
The wheel kit is not intended for over-the-road use.
You will need the following tools to install the wheels: 10, 12 mm wrench
Socket wrench with 8, 10,12 mm
sockets
Pliers
1. Before adding oil to the engine, tip the
pressure washer slowly so that the pump side is up.
2. Each wheel needs: 1 bolt, 1 nut, 2
washers, 1 axle sleeve.
3. Place axle sleeve inside of wheel. Place 1
washer on the bolt, and send it through wheel. Place other washer on, then send bolt through mounting bracket. Secure and tighten with lock nut.
4. Repeat step 3 to attach the second
wheel.
Install Support Legs
1. Attach each rubber vibration mount to
each support leg with a cap screw (M8x10).
2. Attach each support leg to mounting
brackets using cap screws and lock nuts provided.
3. Tip the pressure washer slowly so that it
rests on the wheels and support leg.
Assemble the Frame
1. Locate the frame handle.
2. Insert frame handle into base frame and
secure with hitch pins.
3. Locate the hose and gun holster.
4. Place onto frame handle and align with
pre-drilled holes.
5. Secure with provided cap screws and
lock nuts. Tighten with 10mm wrench
8 Rev 70001-20080214
Assembly
Add Fuel
1. Use clean, fresh, regular unleaded fuel
with a minimum octane rating of 85.
2. DO NOT mix oil with fuel.
3. Clean the area around the fuel cap.
4. Remove the fuel cap
5. Slowly add fuel to the tank. DO NOT
overfill. Allow approximately ¼ inch of space for fuel expansion.
6. Screw on the fuel cap and wipe away any
spilled fuel.
Add Engine Oil
CAUTION
DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil. Damage to the pressure washer as a result of failure to follow these instructions will void your warranty.
1. Place the pressure washer on a flat, level
surface.
2. Remove oil fill cap/dipstick to add oil.
3. Add 0.43 qt (0.4 L) of oil and replace oil
fill cap/dipstick.
4. Check engine oil level daily and add as
needed.
CAUTION
The engine is equipped with a low-oil-shutoff and the will stop when the oil level in the crankcase falls below the threshold level.
NOTE
Check oil often during the break-in period. Refer to the Maintenance section for recommended service intervals.
CAUTION
Use regular unleaded gasoline with a minimum octane rating of 85.
Do not mix oil and gasoline. Fill tank to approximately ¼” below the top of the tank to allow for fuel expansion. DO NOT fill fuel tank indoors. DO NOT fill fuel tank when the engine is running or hot. DO NOT overfill the fuel tank. DO NOT light cigarettes or smoke when filling the fuel tank.
Install the Hoses
Attach the Pressure Gun
1. Attach the wand with nozzle to the gun.
2. Connect the high pressure hose to the
outlet connection on the pump.
3. Connect the other end of the high
pressure hose to the gun.
Connect to Garden Hose
Secure a garden hose (not included) to the inlet connection on the pump.
Attach the Detergent Hose
Connect the clear detergent hose to the brass barb on the pumps outlet connector. Place the filter end of the detergent hose into pressure washer detergent (not included).
Rev 70001-20080214 9
Operation
Operation
Pressure Washer Location
This pressure washer must have at least five feet of clearance from combustible material. Leave at least three feet of clearance on all sides of the pressure washer to allow for adequate cooling, maintenance and servicing. Place the pressure washer in a well­ventilated area. DO NOT place the pressure washer near vents or intakes where exhaust fumes could be drawn into occupied or confined spaces. Carefully consider wind and air currents when positioning pressure washer.
Starting the Engine
1. Make certain the pressure washer is on a
flat, level surface.
2. Connect the pressure washer to the
garden hose and turn on the water supply. Never start or run the pressure washer if the water supply is disconnected or turned off.
3. Move the choke lever to the “Choke”
position.
4. Pull the starter cord slowly until
resistance is felt and then pull rapidly
5. As engine warms up, move the choke
lever to “Run”.
6. Move the throttle lever to the “Open”
(Hare) position.
NOTE
If the engine starts but does not run, make certain that the pressure washer is on a flat, level surface. The engine is equipped with a low oil sensor that will prevent the engine from running when the oil level falls below a critical threshold.
High Pressure Wash
CAUTION
Always engage the trigger safety latch when the unit is not in use.
The trigger safety latch prevents the gun from being triggered accidentally. Push the latch fully down to engage it.
Adjusting the Spray Fan Angle
Your unit is equipped with a adjustable fan nozzle. The spray end of the wand can be rotated to have a narrow high impact stream to a 60° wide fan spray A narrow stream has high impact force on the cleaning surface and results in maximum deep cleaning in a concentrated area.
CAUTION
The narrow high impact spray can damage some surfaces.
A wide fan pattern distributes the impact of the water over a larger area resulting in excellent cleaning action with reduced risk of surface damage. Clean large surface areas quickly using a wide fan pattern.
Distance from Cleaning Surface
The distance between the spray nozzle and the cleaning surface is another factor that affects the impact force of the water. The impact force of the water increases as the nozzle is moved closer to the surface. You can vary the impact force by controlling
1. the nozzle’s fan pattern,
2. the nozzle’s angle to the cleaning
surface,
3. and the nozzle’s distance from the
cleaning surface. Never use a narrow high impact stream on a surface that is susceptible to damage. Avoid spraying windows with a narrow high impact stream or turbo nozzle. Doing so may break the glass.
10 Rev 70001-20080214
Operation
1. Before triggering the gun, adjust the
nozzle or quick connect tip to a wide fan pattern.
4. Place the nozzle approximately 4-5 feet
away from the cleaning surface. Then hold the nozzle at a 45 degree angle to the cleaning surface. Trigger the gun.
5. Vary the fan pattern spray angle and the
distance to the cleaning surface until optimum cleaning efficiency is achieved without damaging the surface.
CAUTION
Never make the nozzle pressure adjustment when the gun is triggered.
Adjusting the high-low nozzle when the gun is triggered can result in damage to the seals in the nozzle and will void your warranty.
WARNING
Never slide the nozzle from low to high pressure or from high to low pressure when the gun is triggered.
Low Pressure Wash
Detergent Use
The use of detergents can dramatically reduce cleaning time and assist in the removal of difficult stains. Many detergents are customized for pressure washer use on specific cleaning tasks. Pressure washer detergents are as thick as water. Using thicker detergents – like dish soap – will clog the chemical injection system
NOTE
Use only detergents specially formulated for pressure washers.
You can effectively clean surfaces by combining the chemical action of detergents with high pressure rinses. On vertical surfaces, apply the detergent starting at the bottom and work your way upward. This method prevents the detergent from sliding down and causing streaks. Begin high pressure rinsing at the bottom and work your way upward. On particularly tough stains, use a brush in combination with detergents and high pressure rinsing.
System Flush
After using detergents, flush the suction system by placing the detergent suction tube into a bucket of clean water.
WARNING
NEVER turn the water supply off before turning the engine/motor off.
Depressurize System
To depressurize, turn engine/motor off, turn water supply off and squeeze gun trigger 2-3 times.
WARNING
NEVER disconnect the high pressure discharge hose from the machine while the system is pressurized.
To reduce the risk of bodily injury or property damage, always follow this procedure whenever spraying is stopped, when work is completed, and before checking or repairing any part of the system.
1. Engage the trigger safety latch.
2. Turn the unit off.
3. Remove the ignition cable from the
spark plug.
4. Shut off the water supply.
5. Disengage the trigger safety latch and
trigger the gun to relieve pressure.
6. Re-engage the trigger safety latch.
7. Before overnight storage, long term
storage, or transporting unit, disconnect
the water supply and turn off the fuel
supply valve.
Rev 70001-20080214 11
Operation
Operating Tips
CAUTION
Never operate your pressure washer without water.
CAUTION
Never connect your pressure washer to a hot water supply.
Connecting your pressure washer to a hot water source will significantly reduce the life of the pump and will void your warranty..
CAUTION
Running the unit for more than one minute without spraying water causes heat to build up in the pump.
CAUTION
Release the trigger prior to switching the wand between high and low pressure.
Failure to do so may reduce the life of the o-rings in the wand and will void your warranty.
Stopping the Engine
1. Turn the ignition switch to the “Off”
position.
2. Depressurize system.
3. Turn off and unplug all hoses. Never
start or stop the pressure washer unless
the water supply is turned on.
Running the unit without spraying water can damage pump components and will void your warranty.
12 Rev 70001-20080214
Maintenance
Maintenance
The owner/operator is responsible for all periodic maintenance.
WARNING
Never operate a damaged or defective pressure washer.
WARNING
Improper maintenance will void your warranty.
Complete all scheduled maintenance in a timely manner. Correct any issue before operating the pressure washer.
NOTE
For service or parts assistance, contact our help line at 1-877-338-0999.
Engine Maintenance
To prevent accidental starting, remove and ground spark plug wire before performing any service.
Oil
Change oil when the engine is warm. Refer to the oil specification to select the proper grade of oil for your operating environment.
1. Remove the oil drain plug with a 15 mm
socket and extension.
2. Allow the oil to drain completely.
3. Replace the drain plug.
4. Remove oil fill cap/dipstick to add oil.
5. Add 0.43 qt (0.4 L) of oil and replace oil
fill cap/dipstick.
6. Dispose of used oil at an approved waste
management facility.
Spark Plugs
1. Remove the spark plug cable from the
spark plug.
2. Use the spark plug tool that shipped
with your pressure washer to remove the
plug.
3. Inspect the electrode on the plug. It
must be clean and not worn to produce
the spark required for ignition.
4. Make certain the spark plug gap is 0.7 -
0.8mm (0.028 - 0.031 in.).
5. Refer to the spark plug recommendation
chart when replacing the plug.
6. Carefully thread the plug into the
engine.
7. Use the spark plug tool to firmly install
the plug.
8. Attach the spark plug wire to the plug.
Air Filter
1. Remove the wing nut holding the air
filter cover to the assembly.
2. Remove the foam element.
3. Wash in liquid detergent and water.
Squeeze thoroughly dry in a clean cloth.
4. Saturate in clean engine oil.
5. Squeeze in a clean, absorbent cloth to
remove all excess oil.
6. Place the filter in the assembly.
7. Reattach the air filter cover and attach
with the wing nut.
Cleaning
CAUTION
DO NOT spray engine with water.
Water can contaminate the fuel system.
Use a damp cloth to clean exterior surfaces of the engine. Use a soft bristle brush to remove dirt and oil. Use an air compressor (25 PSI) to clear dirt and debris from the engine.
Rev 70001-20080214 13
Maintenance
Adjustments
CPE recommends that you contact our service line at 1-877-338-0999 for all other service and/or adjustment needs.
Maintenance Schedule
Follow the service intervals indicated in the schedule below. Service your pressure washer more frequently when operating in adverse conditions. Contact our help line at 1-877-338-0999 to locate the nearest Champion Power Equipment certified service dealer for your maintenance needs.
Every 8 hours or daily
Check oil level Clean around air intake and muffler
First 5 Hours
Change oil
First 10 hours
Check/Adjust Valve Clearance *
Every 50 hours or every season
Clean air filter
Change oil if operating under heavy load or in hot environments
Every 100 hours or every season
Change oil Clean/Adjust spark plug Check/Adjust valve clearance * Clean fuel tank and filter *
Every 3 years
Replace fuel line
* To be performed by knowledgeable,
experienced owners or Champion Power Equipment certified service dealers
Pressure Washer Maintenance
Make certain that the pressure washer is kept clean and stored properly. Only operate the unit on a flat, level surface in a clean, dry operating environment. DO NOT expose the unit to extreme conditions, excessive dust, dirt, moisture or corrosive vapors.
CAUTION
DO NOT use a garden hose to clean the pressure washer.
Use a damp cloth to clean exterior surfaces of the pressure washer. Use a soft bristle brush to remove dirt and oil. Use an air compressor (25 PSI) to clear dirt and debris from the pressure washer. Inspect all air vents and cooling slots to ensure that they are clean and unobstructed.
14 Rev 70001-20080214
Storage
6. Remove the spark plug and pour about
Storage
For long term storage, please follow these guidelines.
Engine Storage
1. Allow the engine to cool completely
before storage.
2. Clean the engine according to the
instructions in the Maintenance section.
3. Drain all fuel completely from the fuel
line and carburetor to prevent gum from forming.
4. Add a fuel stabilizer into the fuel tank.
5. Change the oil.
½ ounce of oil into the cylinder. Crank
the engine slowly to distribute the oil
and lubricate the cylinder.
7. Reattach the spark plug.
Pressure Washer Storage
1. Allow the pressure washer to cool
completely before storage.
2. Turn off the fuel supply at the fuel valve.
3. Clean the pressure washer according to
the instructions in the Maintenance
section.
4. Store the unit in a clean, dry area out of
direct sunlight.
Rev 70001-20080214 15
Specifications
Specifications
Engine Specifications
Engine 4 HP OHV CPE EPA & CARB certified
NOTE
The gross horsepower of this engine was laboratory-rated at our factory in accordance with SAE J1940 as configured to meet safety, emissions, and operating requirements. The actual engine horsepower on this class of engine may be significantly lower.
Pressure Washer Specifications
Fuel Capacity 0.67 gallons (2. 7 L) Weight 82.7 lbs. (37.5 kg) Height 25inches (63.5 cm) Width 17 inches (43.2 cm) Length 33inches (83.8 cm)
Spark Plugs
Your pressure washer comes equipped with a ¾” long reach plug (18mm)
Intermittent use (less than 1 hour/month) or colder temperatures (below 60°F) NGK B6ES or equivalent
Moderate use (less than 3 hours/month) or seasonal temperatures (50-80°F) NGK B7ES or equivalent
Extreme use (continuous) or hot climates (80-100°F) NGK B8ES or equivalent
Make certain the spark plug gap is 0.7 -
0.8mm (0.028 - 0.031 in.).
Valve Clearance
Intake 0.13-0.17mm (0.005 – 0.007 in.) Exhaust 0.18-0.22mm (0.007 – 0.009 in.)
Fuel
Fuel capacity is 0.67 US gallons (2. 7 L). Use regular unleaded gasoline with a minimum octane rating of 85.
Oil
Oil capacity is 0.43 qt (0.4 L).
16 Rev 70001-20080214
Specifications
Pressure Washer Parts Diagram
Rev 70001-20080214 17
Specifications
Pressure Washer Parts List
Item Part Number Description Qty.
1 ST22QXG-3100001 Piston Spring 3 2 ST22QXG-3100002 Plunger 3 3 ST22QXG-3100003 Spring Plate 3 4 ST22QXG-3100004 Thrust Bearing 1 5 ST22QXG-3100005 Wobble Plate 1 6 ST22QXG-3100006 Bearing 6207 1 7 ST22QXG-3100007 Back Housing 1 8 ST22QXG-3100008 Oil Seal B35558 1 9 ST22QXG-3100009 O-Ring 73×2.65 1 10 ST22QXG-3100010 Plunger Seat 1 11 ST22QXG-3100011 Oil Seal TC4/12x20x6 3 12 ST22QXG-3100012 Washer 3 13 ST22QXG-3100013 Seal Washer 3 14 ST22QXG-3100014 Packing Supt 3 15 ST22QXG-3100015 O-Ring 22.4×1.8 3 16 ST22QXG-3100016 Water Seal ROY/12x20x5 3 17 ST22QXG-3100017 Guide 6 18 ST22QXG-3100018 Spring 6 19 ST22QXG-3100019 Valve Plate 6 20 ST22QXG-3100020 Valve Cage 6 21 ST22QXG-3100021 O-Ring 9×1.8 7 22 ST29QXG-3300300 Hot Protection 1 23 ST22QXG-3200001 O-Ring 14×2 3 24 ST22QXG-3200002 Small Spring 1 25 ST22QXG-3200003 Steel Ball 3/16" 1 26 ST22QXG-3200004 O-Ring 3.68×1.78 1 27 ST22QXG-3200005 O-Ring 7.65×1.78 1 28 ST22QXG-3200006 Fixed Injector 1 29 ST22QXG-3200007 Screw M5×30 4 30 ST22QXG-3200008 Flat Washer Φ5 4 31 ST22QXG-3200009 Plug II 1 32 ST22QXG-3200010 O-Ring 4×2 1 33 ST22QXG-3200011 Pump Cover 1 34 ST22QXG-3200012 Plug I 2 35 ST22QXG-3200013 "U"Pin 1 36 ST22QXG-3200014 Seat II 1 37 ST22QXG-3200015 Steel Ball 7/9Cr18 1 38 ST22QXG-3200016 O-Ring 9.5×1.8 1 39 ST22QXG-3200017 Seat I 1 40 ST22QXG-3200018 Uncork Baffle 9-12-1.25 1 41 ST22QXG-3200019 O-Ring 8.75×1.8 1 42 ST22QXG-3200020 Valve Rod Pin 1 43 ST22QXG-3200021 Spring 1 44 ST22QXG-3200022 Valve Rod 1 45 ST22QXG-3200023 O-Ring 6.07×1.78 1 46 ST22QXG-3200024 Uncork Baffle 6-9-1.25 1 47 ST22QXG-3200025 O-Ring 12.42×1.78 2 48 ST22QXG-3200026 Valve Body 1 49 ST22QXG-3200027 Seat,Valve Body 1 50 ST22QXG-3200028 Spring 1 51 ST22QXG-3200029 Knob 1 52 ST22QXG-3200030 Nut M5 1 53 ST22QXG-3200031 O-Ring 10×1.8 1 54 ST22QXG-3200032 Duct 1 55 ST22QXG-3200033 Nozzle 1 56 ST22QXG-3200034 Unilateral Valve Spring 1 57 ST22QXG-3200035 Unilateral Valve Core 1 58 ST22QXG-3200036 O-Ring 4×2.65 1
18 Rev 70001-20080214
Specifications
Item Part Number Description Qty.
59
ST22QXG-3200037 O-Ring 12×2 1 60 ST22QXG-3200038 Manifold 1 61 ST22QXG-3300001 Screw M8×45 3 62 ST22QXG-3300002 Plastic Gasket 1 63 ST22QXG-3300003 O-Ring 4.5×1.8 1 64 ST29QXG-3100023 Ventilate Plug 1 65 ST22QXG-3300005 O-Ring 13.2×1.8 1 66 ST22QXG-3300006 Screw M8×25 3 67 ST22QXG-3300007 Plastic Gasket 1 68 ST22QXG-3300008 Outlet Connector 1 69 ST29QXG-3300100 Plastic Nut 1 70 ST29QXG-0000102 Chemical Filter 1 71 ST160F-1000000-Q Engine 4HP (Q) 1 72 ST29QXG-2000006 Key SQ 3/16×1.25 1 73 ST29QXG-2000001 Bolt 5/16-24 D22 4 74 GB93-1987-SW8 Spring Washer Φ8 4 75 GB6177-86-N8 Nut M8 8 76 ST29QXG-2100200 Bottom Rubber 2 77 ST29QXG-03131002-E Frame 1 78 GB/T6182-2000-N10 Nut M10 12 79 ST02FD-03621001 Bush Φ10.5×58.5 2 80 ST177FD-1152300 8in Wheel 2 81 GB96-85-P10 Flat Washer Φ10 2 82 GB5780-2000-B10-105 Bolt M10×105 2 83 GB5789-86-FB6-25 Flange Boltm6×25 2 84 ST168FD-1151106G Vibration Mount 2 85 ST29QXG-03131004-E Support Leg 2 86 GB5789-86-FB8-45 Flange Bolt M8×45 4 87 ST29QXG-03131001-E Handle 1 88 ST29QXG-2100004 Pin 2 89 ST29QXG-0001200-I Connect Wand 1 90 ST29QXG-0001100-I Gun Assembly 1 91 GB5789-86-FB6-35 Flange Bolt M6×35 4 92 ST29QXG-03131003-E Pothook 1 93 GB6177-86-N6 Nut M6 4 94 ST29QXG-2200200 Compression Resistance Hose 1
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Troubleshooting
Troubleshooting
Problem Cause Solution
Pressure washer will not start No fuel Add fuel
Faulty spark plug Replace spark plug
Unit loaded during start up Remove load from unit Pressure washer will not start; Pressure washer starts but runs roughly
Pressure washer shuts down during operation
Pressure washer cannot supply enough power or overheating
Pressure washer gallops Engine governor defective Contact the help line Repeated circuit breaker tripping Overload Review load and adjust. See “Power
Low oil level Fill crankcase to the proper level
Place pressure washer on a flat, level
surface Choke in the wrong position. Adjust choke. Spark plug wire loose Attach wire to spark plug Out of fuel Fill fuel tank Pressure washer not level Place pressure washer on a flat, level
surface Low oil level Fill crankcase to the proper level.
Place pressure washer on a flat, level
surface Pressure washer is overloaded Review load and adjust. See “Power
Management” Insufficient ventilation Check for air restriction. Move to a
well ventilated area
Management” Faulty cords or device Check for damaged, bare or frayed
wires. Replace defective device
20 Rev 70001-20080214
Warranty
Warranty
CHAMPION POWER EQUIPMENT
90 DAY LIMITED WARRANTY
Effective September 1, 2006. Replaces all undated warranties and all warranties dated before September 1, 2006.
Warranty Qualifications
Champion Power Equipment (CPE) will register this warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt from one of CPE's retail locations as proof of purchase. Please submit your warranty registration and your proof of purchase within ten (10) days of the date of purchase.
Repair/Replacement Warranty
CPE warrants to the original purchaser that the mechanical components will be free of defects in material and workmanship for a period of ninety (90) days from the original date of purchase (30 days for commercial & industrial use). Transportation charges on product submitted for repair or replacement under this warranty are the sole responsibility of the purchaser. This warranty only applies to the original purchaser
and is not transferable
Do not return the unit to the place of purchase
Contact CPE's Technical Service and CPE will troubleshoot any issue via phone or e-mail. If the problem is not corrected by this method, CPE will, at its option, authorize evaluation, repair or replacement of the defective part or component at a CPE Service Center. CPE will provide you with a case number for warranty service. Please keep it for future reference. Repairs or replacements without prior authorization, or at an unauthorized repair facility, will not be covered by this warranty.
Warranty Exclusions
This warranty does not cover the following repairs and equipment:
.
Installation, Use and Maintenance
This warranty will not apply to parts and/or labor if this pressure washer is deemed to have been misused, neglected, involved in an accident, abused, loaded beyond the pressure washer’s limits, modified, installed improperly or connected incorrectly to any water supply. Normal maintenance such as spark plugs, air filters, adjustments, fuel system cleaning and obstruction due to buildup is not covered by this warranty.
Other Exclusions
This warranty excludes: Cosmetic defects such as paint, decals, etc. Wear items such as filter elements, o-rings, etc. Accessory parts such as starting batteries, and storage covers. Failures due to acts of God and other force majeure events beyond the manufacturer’s control. Problems cause by parts that are not original Champion Power Equipment parts. This warranty does not apply to pressure washers used for prime power in place of a utility.
Limits of Implied Warranty and Consequential Damage
Champion Power Equipment disclaims any obligation to cover any loss of time, use of this product, freight, or any incidental or consequential claim by anyone from using this pressure washer. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE
A unit provided as an exchange will be subject to the warranty of the original unit. The length of the warranty governing the exchanged unit will remain calculated by reference to the purchase date of the original unit.
This warranty gives you certain legal rights which may change from state to state. Your state may also have other rights you may be entitled to that are not listed within this warranty.
Normal Wear
Pressure washers need periodic parts and service to perform well. This warranty does not cover repair when normal use has exhausted the life of a part or the equipment as a whole.
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Warranty
Contact Information
Address
Champion Power Equipment, Inc. Customer Service 10006 Santa Fe Springs Rd. Santa Fe Springs, CA 90670
Customer Service
Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) Toll Free: 1-877-338-0999 Fax no.: 1-562-236-9429
Technical Service
Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) Toll Free: 1-877-338-0999 tech@championpowerequipment.com
22 Rev 70001-20080214
Notes
Notes
Rev 70001-20080214 23
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