10006 Santa Fe Springs Road
Santa Fe Springs, CA 90670 USA
Made in China
66523
Rev 66523-20090306
Owner’s Manual and Operating Instructions
SAVE THESE INSTRUCTIONS
Important Safety
Instructions are included in
this manual
3” Semi-Trash Pump
Table of Contents
Introduction ..................................... 1
3” Semi-Trash Pump ................................ 1
Accessories ................................................ 1
This Booklet .............................................. 1
Manual Conventions ......................... 2
Safety Rules ...................................... 3
Controls and Features ....................... 5
Semi-Trash Pump ..................................... 5
Parts Included .......................................... 6
Assembly .......................................... 7
Remove the Semi-trash pump from the
Shipping Carton ........................................ 7
Install the Wheel Kit ................................. 7
Install the Support Leg ............................. 7
Install the Handle ..................................... 7
Add Engine Oil ......................................... 7
Add Fuel .................................................... 8
Operation ......................................... 9
Semi-Trash Pump Location ...................... 9
Connecting a Hose Kit (not included) ...... 9
Starting the Engine ................................. 10
Stopping the Engine ............................... 10
Maintenance .................................... 11
Engine Maintenance ................................ 11
Oil ......................................................... 11
Spark Plugs .......................................... 11
Air Filter ............................................... 11
Cleaning .............................................. 12
Adjustments ........................................ 12
Maintenance Schedule ........................ 12
Storage ........................................... 13
Engine Storage ........................................ 13
Semi-trash pump Storage ....................... 13
Specifications ................................. 14
Engine Specifications .............................. 14
Semi-trash pump Specifications ............. 14
Fuel .......................................................... 14
Oil ............................................................ 14
Spark Plugs ............................................. 14
Valve Clearance ....................................... 14
Parts Diagram ......................................... 15
Parts List ................................................. 16
Engine Parts Diagram ............................. 17
Engine Parts List ..................................... 18
Troubleshooting ............................. 21
Warranty ........................................ 22
Warranty Qualifications ......................... 22
Limited Repair/Replacement Warranty 22
Do not return the unit to the place of
purchase .................................................. 22
Warranty Exclusions ............................... 22
Normal Wear ....................................... 22
Installation, Use and Maintenance ..... 22
Other Exclusions ................................. 22
Limits of Implied Warranty and
Consequential Damage ........................... 22
Contact Information ............................... 22
Address ................................................ 22
Customer Service ................................ 22
Technical Service ................................. 22
Notes .............................................. 26
Introduction
Introduction
Congratulations on your purchase of a
Champion Power Equipment semi-trash
pump. CPE designs and builds semi-trash
pumps to strict specifications. With proper
use and maintenance, this semi-trash pump
will bring years of satisfying service.
This Owner’s Manual contains important
safety instructions and information. SAVE
THESE INSTRUCTIONS FOR FUTURE
REFERENCE.
3” Semi-Trash Pump
This unit is a gasoline engine driven,
impeller based semi-trash pump. It is
designed to pump clear water with solids not
exceeding ¾ in (1.9 cm) diameter only.
Record the model and serial numbers as well as date and place of purchase for future reference.
Have this information available when ordering parts and when making technical or warranty
inquiries.
Champion Power Equipment Support
Accessories
Champion Power Equipment manufactures
and sells accessories designed to help you
get the most from your purchase. To find out
more about our covers, hose kits and other
accessories, please visit our web site at
www.championpowerequipment.com
This Booklet
Every effort has been made to ensure the
accuracy and completeness of the
information in this manual. We reserve the
right to change, alter and/or improve the
product and this document at any time
without prior notice.
1-877-338-0999
Model Number
66523
Serial Number
Date of Purchase
Purchase Location
Rev 66523-20090306 1
Manual Conventions
Manual Conventions
This manual uses the following symbols to
help differentiate between different kinds of
information. The safety symbol is used with
a key word to alert you to potential hazards
in operating and owning power equipment.
Follow all safety messages to avoid or reduce
the risk of serious injury or death.
DANGER
DANGER indicates an imminently hazardous
situation which, if not avoided,
or serious injury.
WARNING
WARNING indicates a potentially hazardous
situation which, if not avoided,
death or serious injury.
will
result in death
could
result in
CAUTION
CAUTION indicates a potentially hazardous
situation which, if not avoided,
minor or moderate injury.
may
result in
CAUTION
CAUTION used without the safety alert symbol
indicates a potentially hazardous situation which,
if not avoided,
may
result in property damage.
NOTE
If you have questions regarding your semi-trash
pump, we can help. Please call our help line at 1877-338-0999.
2 Rev 66523-20090306
Safety Rules
Safety Rules
WARNING
Read this manual thoroughly before operating
your semi-trash pump. Failure to follow
instructions could result in serious injury or
death.
DANGER
DO NOT pump gasoline, oil-fuel mixtures,
detergents, acids, chemicals, beverages,
pesticides, fertilizers or any other flammable or
corrosive liquids.
Pumping volatile liquids may result in an
explosion or fire.
These liquids will corrode the pump and void
your warranty.
WARNING
The engine exhaust from this product contains
chemicals known to the state of California to
cause cancer, birth defects, or other reproductive
harm.
DANGER
Rotating parts can entangle hands, feet, hair,
clothing and/or accessories.
Traumatic amputation or severe laceration can
result.
Keep hands and feet away from rotating parts.
Tie up long hair and remove jewelry.
Operate equipment with guards in place.
DO NOT wear loose-fitting clothing, dangling
drawstrings or items that could become caught.
DANGER
The semi-trash pump develops powerful force.
DO NOT move the semi-trash pump when it is in
use.
DO NOT use hoses or connectors that are worn,
damaged or frayed.
DO NOT allow children or unqualified persons to
operate or service the semi-trash pump.
WARNING
DO NOT immerse this unit in water.
DANGER
Engine exhaust contains carbon monoxide, a
colorless, odorless, poison gas. Breathing carbon
monoxide will cause nausea, dizziness, fainting or
death.
Operate semi-trash pump outdoors only in a well
ventilated area
DO NOT operate the semi-trash pump inside any
building, enclosure or compartment.
DO NOT allow exhaust fumes to enter a confined
area through windows, doors, vents or other
openings.
WARNING
Sparks can result in fire or electrical shock.
When servicing the semi-trash pump:
Disconnect the spark plug wire and place it
where it cannot contact the plug.
DO NOT check for spark with the plug removed.
Use only approved spark plug testers.
Rev 66523-20090306 3
Safety Rules
DANGER
Fuel and fuel vapors are highly flammable and
extremely explosive.
Fire or explosion can cause severe burns or
death.
Unintentional startup can result in entanglement,
traumatic amputation or laceration.
When adding or removing fuel
Turn the engine off and let it cool for at least two
minutes before removing the fuel cap. Loosen
the cap slowly to relieve pressure in the tank.
Only fill or drain fuel outdoors in a well-ventilated
area.
DO NOT overfill the fuel tank.
Always keep fuel away from sparks, open flames,
pilot lights, heat and other sources of ignition.
DO NOT light or smoke cigarettes.
When starting the semi-trash pump
DO NOT attempt to start a damaged semi-trash
pump.
Make certain that the gas cap, air filter, spark
plug, fuel lines and exhaust system are properly
in place.
Allow spilled fuel to evaporate fully before
attempting to start the engine.
Make certain that the semi-trash pump is resting
firmly on level ground.
When operating the semi-trash pump:
DO NOT move or tip the semi-trash pump during
operation.
DO NOT tip the semi-trash pump or allow fuel or
oil to spill.
When transporting or servicing the
semi-trash pump:
Make certain that the fuel shutoff valve is in the
off position and the fuel tank is empty.
Disconnect the spark plug wire.
When storing the semi-trash pump:
Store away from sparks, open flames, pilot lights,
heat and other sources of ignition.
WARNING
DO NOT pump salt, sludge, sewer, sea, or any
other type of water containing solid material
exceeding ¾” (1.9 cm) diameter.
WARNING
Rapid retraction of the starter cord will pull hand
and arm towards the engine faster than you can
let go.
Unintentional startup can result in entanglement,
traumatic amputation or laceration.
Broken bones, fractures, bruises or sprains could
result.
When starting engine, pull the starter cord slowly
until resistance is felt and then pull rapidly to
avoid kickback.
CAUTION
Exceeding the semi-trash pump’s specification for
maximum head can damage the semi-trash pump
and/or hose kits connected to it
DO NOT modify the semi-trash pump in any way.
DO NOT attempt to exceed the rated flow.
Attempting to increase the rated flow may
damage the unit and/or shorten its life.
CAUTION
Improper treatment or use of the semi-trash
pump can damage it, shorten its life and void
your warranty.
WARNING
Water pumped through this unit shall not be
used as drinking water.
Use the semi-trash pump only for intended uses.
Operate only on level surfaces.
DO NOT expose semi-trash pump to excessive
moisture, dust, or dirt.
DO NOT allow any material to block the cooling
slots.
DO NOT use the semi-trash pump if:
Equipment sparks, smokes or emits flames
Equipment vibrates excessively
4 Rev 66523-20090306
Controls and Features
Controls and Features
Read this owner’s manual before operating your semi-trash pump. Familiarize yourself with the
location and function of the controls and features. Save this manual for future reference.
Semi-Trash Pump
(1) Fuel Tank – 0.92 gallon (3.5 L)
capacity fuel tank
(2) Air Filter – Protects the engine by
filtering dust and debris from the intake air.
(3) Muffler
(4) Pump Chamber – fill with water prior
to operation
(5) 3” Outlet – 3” NPT outlet connector
(6) 3” Inlet – 3” NPT inlet connector
(7) Pump Housing – Impeller-based
pump
(8) Oil Filler Cap – Check and fill engine
oil level
(9) Low Oil Sensor - Senses the level of
oil in the crankcase and shuts the engine
down if the level falls too low
(10) Serial Number – Please have this
number available when calling for assistance
(11) Recoil Starter – Used to start the
engine
NOT SHOWN:
Fuel Valve Knob
Throttle – Used to adjust engine speed
Choke Lever– Used to start the engine
Engine Switch – Used to start the engine
Rev 66523-20090306 5
Controls and Features
Parts Included
Your Model 66523 Gasoline Powered Semi-Trash pump ships with the following parts:
Wheel Kit
Axle 1 piece
10” Solid Wheel 2 pieces
Vibration Mounts 2 pieces
Handle Assembly 1 piece
Support Leg 1 piece
Bolt Kit
Wheel Retaining Pins 2 pieces
Flat Washers 2 pieces
Cap Screws and Nuts 10 sets
Oil Funnel 1 piece
Spark Plug Socket 1 piece
6 Rev 66523-20090306
Assembly
7. Repeat steps 3-6 to attach the second
wheel.
Assembly
Your semi-trash pump requires some
assembly. This unit ships from our factory
without oil. It must be properly serviced
with fuel and oil before operation.
If you have any questions regarding the
assembly of your semi-trash pump, call our
help line at 1-877-338-0999. Please have
your serial number and model number
available.
Remove the Semi-trash pump
from the Shipping Carton
1. Set the shipping carton on a solid, flat
surface.
2. Remove everything from the carton
except the semi-trash pump.
3. Carefully cut each corner of the box
from top to bottom. Fold each side flat
on the ground to provide a surface area
to install the wheel kit.
Install the Support Leg
1. Attach the rubber vibration mount to
the support leg with a cap screw
(M8x25) and lock nut (M8).
2. Attach the support leg to the water
pump frame with cap screws (M8x16)
and lock nuts (M8).
3. Tip the water pump slowly so that it
rests on the wheels and support leg.
Install the Handle
1. Line up the holes at the base of the
handle with the receiving holes on the
semi-trash pump frame.
2. Thread cap screws (M8x50) through the
frame and handle.
3. Place a lock nut (M8) on the end of the
cap screw and fasten securely. DO NOT
over tighten the lock nut.
Add Engine Oil
CAUTION
Install the Wheel Kit
CAUTION
The wheel kit is not intended for over-the-road
use.
You will need the following tools to install
the wheels: (not included)
12 mm wrench
Socket wrench with a 12 mm socket
Pliers
1. Before adding oil to the engine, tip the
water pump slowly so that the engine
side is up.
2. Attach the axle to the bottom of the
frame with four mounting bolts and
nuts.
3. Slide a wheel onto the axle.
4. Place a washer on the end.
5. Install the cotter pin through the hole on
the end of the axle.
6. Carefully bend the legs of the cotter pin
back around the axle.
DO NOT attempt to crank or start the engine
before it has been properly filled with the
recommended type and amount of oil. Damage
to the semi-trash pump as a result of failure to
follow these instructions will void your warranty.
1. Place the semi-trash pump on a flat,
level surface.
2. Remove oil fill cap/dipstick to add oil.
3. Add 0.63 qt (0.6 L) of oil and replace oil
fill cap/dipstick.
4. Check engine oil level daily and add as
needed.
CAUTION
The engine is equipped with a low-oil-shutoff and
will stop when the oil level in the crankcase falls
below the threshold level.
Rev 66523-20090306 7
Assembly
NOTE
Check oil often during the break-in period. Refer
to the Maintenance section for recommended
service intervals.
Add Fuel
1. Use clean, fresh, regular unleaded fuel
with a minimum octane rating of 85.
2. DO NOT mix oil with fuel.
3. Clean the area around the fuel cap.
4. Remove the fuel cap
5. Slowly add fuel to the tank. DO NOT
overfill. Allow approximately1/4 inch of
space for fuel expansion.
6. Screw on the fuel cap and wipe away any
spilled fuel.
CAUTION
Use regular unleaded gasoline with a minimum
octane rating of 85.
DO NOT mix oil and gasoline.
Fill tank to approximately1/4” below the top of
the tank to allow for fuel expansion.
DO NOT fill fuel tank indoors.
DO NOT fill fuel tank when the engine is running
or hot.
DO NOT overfill the fuel tank.
DO NOT light cigarettes or smoke when filling the
fuel tank.
8 Rev 66523-20090306
Operation
Operation
Semi-Trash Pump Location
Place the semi-trash pump in a wellventilated area. DO NOT place the semitrash pump near vents or intakes where
exhaust fumes could be drawn into occupied
or confined spaces. Carefully consider wind
and air currents when positioning semitrash pump.
This semi-trash pump must have at least five
feet of clearance from combustible material.
Leave at least three feet of clearance on all
sides of the semi-trash pump to allow for
adequate cooling, maintenance and
servicing.
Place the pump on a level surface free from
any obstructions or potential hazards. The
pump should be placed close to the water
level to ensure maximum pump
performance.
Connecting a Hose Kit (not
included)
Hoses are not included the following are
examples of how to connect the hose to the
water pump. Attach and thread the
connector to the threaded flange (Figure 1).
NOTE
Both the intake and discharge ports are 3 in.
NPT. Please insure the connectors to the suction
and discharge hose are 3 in. NPT threaded.
Pump output will be affected by the type,
length, and size of the suction and discharge
hoses. The pumping height, also known as
the total head, is the distance from the water
level to the point of discharge. As this
distance increases, pump output decreases.
The discharge capacity is greater than the
suction capacity. Therefore, it is important
that the suction head is less than the
discharge head.
The time required to draw water from the
source to the pump (self-priming time) can
be decreased by minimizing the suction
head.
Figure 1
Slide the flexible, outlet hose over connector
and secure with a hose clamp (Figure 2).
Figure 2
Rev 66523-20090306 9
Operation
Wrap the 3” NPT inlet clockwise with
plumber tape (Figure 3) to ensure a tight fit.
Carefully thread the male connector to the
intake port.
Figure 3
WARNING
DO NOT run the pump dry.
Running the pump dry can destroy the pump
seals and will void the warranty.
If the pump was running while dry, stop the
engine and allow it to cool thoroughly before
filling the chamber with water.
Starting the Engine
1. Make certain the semi-trash pump is on
a flat, level surface.
2. Flip engine switch to “ON” position
3. Rotate the fuel valve to the “ON”
position (to the left). See image below
5. Pull the starter cord slowly until
resistance is felt and then pull rapidly.
6. As engine warms up, move the choke
lever to “Run” (to the right).
7. Move the throttle lever (Item B) to the
“Fast” position.
NOTE
If the engine starts but does not run make
certain that the semi-trash pump is on a flat,
level surface. The engine is equipped with a low
oil sensor that will prevent the engine from
running when the oil level falls below a critical
threshold.
Pump performance can be adjusted using
the throttle. To decrease pump output, slide
the throttle to the right. To increase it, slide
the throttle to the left.
Stopping the Engine
1. Turn the ignition switch to the “Off”
position.
2. Rotate the fuel valve to the “Off”
position.
3. Allow the engine to cool thoroughly.
4. Remove the cap from the cooling pump
chamber and allow it drain completely.
4. Move the choke lever (Item A) to the
“Choke” position (to the left).
10 Rev 66523-20090306
Maintenance
Maintenance
The owner/operator is responsible for all
periodic maintenance.
WARNING
Never operate a damaged or defective semi-trash
pump.
WARNING
Improper maintenance will void your warranty.
Complete all scheduled maintenance in a
timely manner. Correct any issue before
operating the semi-trash pump.
NOTE
For service or parts assistance, contact our help
line at 1-877-338-0999.
Engine Maintenance
To prevent accidental starting, remove and
ground spark plug wire before performing
any service.
Oil
Change oil when the engine is warm. Refer
to the oil specification to select the proper
grade of oil for your operating environment.
1. Remove the oil drain plug with a 12 mm
socket and extension.
2. Allow the oil to drain completely.
3. Replace the drain plug.
4. Remove oil fill cap/dipstick to add oil.
5. Add 0.63 qt (0.6 L) of oil and replace oil
fill cap/dipstick.
6. Dispose of used oil at an approved waste
management facility.
Spark Plugs
1. Remove the spark plug cable from the
spark plug.
2. Use a spark plug socket to remove the
plug.
3. Inspect the electrode on the plug. It
must be clean and not worn to produce
the spark required for ignition.
4. Make certain the spark plug gap is 0.7 -
0.8mm (0.028 - 0.031 in.).
5. Refer to the spark plug recommendation
chart when replacing the plug.
6. Carefully thread the plug into the
engine.
7. Use a spark plug tool to firmly install the
plug.
8. Attach the spark plug wire to the plug.
Air Filter
1. Unscrew wing nut to remove the air
filter cover.
2. Unscrew wing nut to remove the air
filter.
3. Separate the foam element and the
paper element.
4. Tap the paper filter element to remove
dirt and debris. Use compressed air (25
PSI) to clear debris.
5. For the foam element: Wash in liquid
detergent and water. Squeeze
thoroughly dry in a clean cloth.
6. Saturate in clean engine oil.
7. Squeeze in a clean, absorbent cloth to
remove all excess oil.
8. Reassemble the two elements and
reattach. Tighten wing nut
9. Reattach the air filter cover and snap in
place.
Rev 66523-20090306 11
Maintenance
Cleaning
CAUTION
DO NOT spray engine with water.
Water can contaminate the fuel system.
Use a damp cloth to clean exterior surfaces
of the engine.
Use a soft bristle brush to remove dirt and
oil.
Use an air compressor (25 PSI) to clear dirt
and debris from the engine.
Adjustments
CPE recommends that you contact our
service line at 1-877-338-0999 for all other
service and/or adjustment needs.
Maintenance Schedule
Follow the service intervals indicated in the
schedule below.
Service your semi-trash pump more
frequently when operating in adverse
conditions.
Contact our help line at 1-877-338-0999 to
locate the nearest Champion Power
Equipment certified service dealer for your
semi-trash pump or engine maintenance
needs.
Every 8 hours or daily
Check oil level
Clean around air intake and muffler
First 5 Hours
Change oil
Every 50 hours or every season
Clean air filter
Change oil if operating under heavy load
or in hot environments
Every 100 hours or every season
Change oil
Clean/Adjust spark plug
Check/Adjust valve clearance *
Clean fuel tank and filter *
Every 3 years
Replace fuel line
* To be performed by knowledgeable,
experienced owners or Champion Power
Equipment certified service dealers
12 Rev 66523-20090306
Storage
the engine slowly to distribute the oil
Storage
For longer term storage, please follow these
guidelines.
Engine Storage
1. Allow the engine to cool completely
before storage.
2. Clean the engine according to the
instructions in the Maintenance section.
3. Drain all fuel completely from the fuel
line and carburetor to prevent gum from
forming.
4. Add a fuel stabilizer into the fuel tank.
5. Change the oil.
6. Remove the spark plug and pour about
½ ounce of oil into the cylinder. Crank
and lubricate the cylinder.
7. Reattach the spark plug.
Semi-trash pump Storage
1. Allow the semi-trash pump to cool
completely before storage.
2. Turn off the fuel supply at the fuel valve.
3. Drain the pump chamber thoroughly.
4. Clean the semi-trash pump according to
the instructions in the Maintenance
section.
5. Once the pump is dry, spray WD-40 or
similar product into the pump housing
through all ports and drainage hole.
6. Store in a clean, dry place out of direct
sunlight.
Rev 66523-20090306 13
Specifications
Specifications
Engine Specifications
Engine 196 cc OHV CPE
Semi-trash pump
Specifications
Inlet Diameter 3 inch NPT
Outlet Diameter 3 inch NPT
Fuel Capacity 0.92 gallons (3.5 L)
Total Head 85 feet (28 m)
Suction Head 26 feet (8 m)
Max Delivery Volume 343 Gal/min
(1298 L/min)
Weight 113.54 lbs. (51.5 kg)
Height 25.2 inches (64 cm)
Width 26.2 inches (66.5 cm)
Length 28.3 inch es (72 cm)
(Dimensions before adding wheel kit)
Fuel
Fuel capacity is 0.92 US gallons (3.5 L). Use
regular unleaded gasoline with a minimum
octane rating of 85.
Spark Plugs
Your semi-trash pump comes equipped with
a 3/4” long reach plug (19mm).
Intermittent use (less than 1 hour/month) or
colder temperatures (below 60°F)
NGK B6ES or equivalent
Moderate use (less than 3 hours/month) or
seasonal temperatures (50-80°F)
NGK B7ES or equivalent
Extreme use (continuous) or hot climates
(80-100°F)
NGK B8ES or equivalent
Make certain the spark plug gap is 0.7 -
0.8mm (0.028 - 0.031 in.).
Valve Clearance
Intake 0.13-0.17mm (0.005 – 0.007 in.)
Exhaust 0.18-0.22mm (0.007 – 0.009 in.)
Oil
Oil capacity is 0.63 qt (0.6 L).
14 Rev 66523-20090306
Specifications
Parts Diagram
Rev 66523-20090306 15
Specifications
Parts List
Item Part Number Description Qty
1 ST168F-2-G-1000000 Engine 1
2 80TP-01 Pump cover 1
3 WP-20-1000005 Washer Φ8 4
4 GB5789-2000-FB8-35 Flange Bolt M8x35 4
5 80TP-03
6 80TP-06 1
7 80TP-05 1
8 GB3452.1-82-O125-2.65 O-ringΦ125-2.65 1
9 80TP-07 Volute casing 1
10 GB3452.1-82-O266-5 O-ring 1
11 80TP-09 Check Valve 1
12 80TP-10-CPE Pump housing(NPT) 1
13 GB3452.1-82-O18-2.65 Plug packing ring Φ18-2.65 2
14 80TP-14 Plug 2
15 GB3452.1-82-O5-2.65 O-ring 6
16 80TP-21 "T" Bolt 1/4-20UNF 6
17 ST188FD-1744002-T 10in Wheel 2
18 GB6177-2000-N8 Nut M8 18
19 GB5789-2000-FB8-16 Flange Bolt M8x16 6
20 TP-30-2000200-A Axle(26.1in) 1
21 GB/T91-2000-RP3.2-40 Retain pin 3.2×40 2
22 GB97.1-85-W16 Washer Φ16 2
23 GB5789-2000-FB8-25 Flange Bolt M8x25 2
24 ST188FD-1743002-C Vibration mount 2
25 ST177FD-1743001-130 Support leg 1
26 TP30-03531000 Frame 1
27 ST05FD-1151400 Handle 1
28 GB5789-2000-FB8-50 Flange Bolt M8x50 2
29 ST02FD-1151300A Bottom rubber (II) 1
30 ST154FD-2000002 Vibration absorber 2
31 ST02FD-1151300B Bottom rubber (I) 1
32 80TP-04 Impeller seals 1
1
Mechanical Seal
16 Rev 66523-20090306
Specifications
Engine Parts Diagram
Rev 66523-20090306 17
Specifications
Engine Parts List
Item Part Number Description Qty
1 GB5781-B4-12 Bolt M4×12 1
2 ST168F-1070003-G Fuel Valve Knob 1
3 GB5789-FB6-12 Flange Bolt M6×12 11
4 ST168F-1070002-G Fuel Tank Shroud 1
5 GB5789-FB5-12 Flange Bolt M5×12 1
6 ST168F-1070200-G Fuel Valve 1
7 ST168F-1070008-G Tube Clip 1
8 ST168F-1070004-G Tube, I 1
9 ST188FD-1070006A Clip 3
10 ST168F-1071000-CARB Fuel Meter Assembly 1
11 ST168F-1121100-C Switch 1
12 ST168F-1070005-G Tube, II 1
13 ST152FD-1070200 Fuel Filter 1
14 ST168F-1070100-G Fuel Tank 1
15 ST160F-1070100H Fuel Tank Cap 1
16 ST168F-1110005 Throttle Return Spring 1
17 ST168F-1110007 Governor Spring 1
18 ST160F-1110003 Governor Arm 1
19 GB41-N-6 Nut M6 3
20 ST160F-1110008 Lock Pin 1
21 ST160F-1110001 Governor Arm Shaft 1
22 ST168F-1110006 Governor Rod 1
23 ST160F-1110004 Governor Arm Bolt 1
24 ST168F-1111000 Control Assembly 1
25 ST160F-1110108 Governor Washer 2
26 GB5789-FB6-8 Flange Bolt M6×8 5
27 ST188F-1060004 Ratchet Guide Spring 1
28 ST160F-1061200 Recoil Starter Knob 1
29 ST160F-1061100-Q Recoil Starter Cover 1
30 ST160F-1061005 Recoil Starter Spring 1
31 ST160F-1061009 Recoil Starter Rope 1
32 ST160F-1061001-A Recoil Starter Reel 1
33 ST188F-1060006 Return Spring 2
34 ST188F-1060005 Starter Ratchet 2
35 ST188F-1060003 Ratchet Guide 1
36 ST188F-1060002 Setting Screw 1
37 GB5789-FB6-20 Flange Bolt M6×20 4
38 ST168F-1080100-G Fan Cover 1
39 ST160F-1050010 Nut M14 1
40 ST160F-1060001 Start Hub 1
41 ST168F-1080001 Cooling Fan 1
42 ST168F-1120100 Flywheel 1
43 ST168F-1080200 Side Place 1
44 ST168F-1030100 Oil Seal 2
45 ST160F-1129000-G Diode Comp 1
46 ST160F-1030003 Drain Plug Bolt 2
47 ST160F-1030004 Drain Bolt Washer 2
48 ST168F-1030012-G Crankcase 1
49 GB276-BB-6205-UU Radial Ball Bearing 6205 Unsealed 2
50 ST160F-1127000-A Oil Level Switch 1
51 ST160F-1110101 Governor Weight Holder 1
52 ST160F-1110102 Governor Weight Pin 2
18 Rev 66523-20090306
Specifications
Item Part Number Description Qty
53 ST160F-1110104 Governor Shaft 1
54 ST160F-1110103 Governor Holder Clip 1
55 ST160F-1110107 Governor Weight 2
56 ST160F-1110106 Governor Shaft Washer 1
57 ST160F-1110105 Governor Cover 1
58 ST168F-1050001T Threaded Crankshaft 1
59 ST168F-1030008-G Case Cover Packing 1
60 ST160F-1030001-B Oil Filler Cap 1
61 ST160F-1030002 Oil Filler Cap Packing 2
62 ST168F-1030007 Crankcase Cover 1
63 GB5789-FB8-32 Flange Bolt M8×32 6
64 ST168F-1090100 Air Cleaner Cover Nut 2
65 ST168F-1090001-G Air Cleaner Cover 1
66 ST168F-1090200-C Air Cleaner Element 1
67 ST168F-1090500-G Air Cleaner Elbow 1
68 GB5789-FB6-25 Flange Bolt M6×25 2
69 ST160F-1123000 Ignition Coil 1
70 152FMD-1001007 Dowel Pin 10×16 2
71 GB5789-FB8-55 Flange Bolt M8×55 4
72 ST160F-1130004 Carburetor Washer 1
73 ST160F-1130100 Choke Lever 1
74 ST168F-1130000-G Carburetor assembly 1
75 ST160F-1130003 Carburetor Packing 1
76 ST168F-1130001 Carburetor Insulator 1
77 ST160F-1130002 Insulator Packing 1
78 ST160F-1010001 Stud Bolt M6×113 2
79 ST168F-1010100-G Cylinder Head 1
80 ST168F-1030009-G Cylinder Head Gasket 1
81 ST168F-1040002 Intake Valve 1
82 ST168F-1040006 Exhaust Valve 1
83 ST168F-1040013 Valve lifter 2
84 ST168F-1030015-G Dowel Pin 9×14 2
85 ST168F-1041000 Camshaft Comp 1
86 GB1099-79 Key 4×7.5×19 1
87 ST160F-1020001 Breather Tube 1
88 ST168F-1040024 Tappet Adjusting Bolt 2
89 ST160F-1020002-A Head Over Packing 1
90 ST168F-1020100-C Cylinder Head Cover 1
91 ST168F-1040022 Intake Rocker 1
92 ST168F-1040021 Rocker Axis 1
93 ST160F-1040008 Valve Rotator 1
94 ST160F-1040001 Intake Valve Spring Retainer 1
95 ST160F-1040007 Exhaust Valve Spring Retainer 1
96 ST160F-1040003 Valve Spring 2
97 ST160F-1124000 Spark Plug 1
98 ST168F-1040026 Lock Nut 2
99 ST168F-1040023 Exhaust Rocker 1
100 ST160F-1040009 Rocker Arm Block 1
101 ST168F-1040027 Pivot Bolt 2
102 ST168F-1040005 Push Rod 2
103 GB1667-S5-8 Screw M5×8 4
104 GB90-W-5 Washer ø5 4
105 GB93-LW-5 Lock Washer ø5 4
106 ST168F-1101100-G Muffler Protector 1
Rev 66523-20090306 19
Specifications
Item Part Number Description Qty
107 ST168F-1101200-G Muffler 1
108 GB41-N-8 Nut M8 2
109 GB90-W-8 Washer ø8 2
110 GB93-LW-8 Lock Washer ø8 2
111 ST168F-1100001-G Muffler Packing 1
112 ST160F-1010002 Exhaust Bolt 2
113 ST168F-1080002-G Shroud 1
ST168F-1050007 First Ring Set 1
114
ST168F-1050006 Second Ring Set 1
ST168F-1050200 Oil Ring Set 1
115 ST168F-1050005 Piston 1
116 ST168F-1050004 Piston Pin Clip 2
117 ST168F-1050003 Piston Pin 1
118 ST168F-1050100 Connecting Rod Comp 1
119 ST160F-1030005-B Oil Filler Cap 1
120 ST160F-1070006 Fuel Filter 1
121 ST1P68F-1070006-F Clip 1
122 GB90-W-6 Washer ø6 6
123 GB93-LW-6 Lock Washer ø6 4
124 GB5789-FB6-35 Flange Bolt M6×35 1
125 GB5789-FB6-15 Flange Bolt M6×15 4
126 GB41-N-6 Nut M6 2
127 ST168F-1040014-A Oil Seal
2
20 Rev 66523-20090306
Troubleshooting
Troubleshooting
Problem Cause Solution
Semi-trash pump will not start No fuel Add fuel
Faulty spark plug Replace spark plug
Semi-trash pump will not start;
Semi-trash pump starts but runs
roughly
Semi-trash pump shuts down during
operation
Semi-trash pump overheating or
performing poorly
Low oil level Fill crankcase to the proper level
Place semi-trash pump on a flat, level
surface
Choke in the wrong position. Adjust choke.
Spark plug wire loose Attach wire to spark plug
Out of fuel Fill fuel tank
Low oil level Fill crankcase to the proper level.
Place semi-trash pump on a flat, level
surface
Strainer or hose clogged Remove debris from strainer or hose
Pump not primed Re-prime pump
Suction hose out of water Place suction hose under the surface
of the water
Head limit exceeded Relocate pump so suction head is less
than discharge head (maximum 98
feet)
Air leak Tighten connectors and clamps or
replace seal packing
Rev 66523-20090306 21
Warranty
Warranty
CHAMPION POWER EQUIPMENT
1 YEAR LIMITED WARRANTY
Effective September 1, 2006. Replaces all undated
warranties and all warranties dated before September 1,
2006.
Warranty Qualifications
Champion Power Equipment (CPE) will register this
warranty upon receipt of your Warranty Registration
Card and a copy of your sales receipt from one of CPE's
retail locations as proof of purchase.
Please submit your warranty registration and you r
proof of purchase within ten (10) days of the date of
purchase.
Limited Repair/Replacement
Warranty
CPE warrants to the original purchaser that the
mechanical and electrical components will be free of
defects in material and workmanship for a period of one
(1) year from the original date of purchase (90 days for
commercial & industrial use). Transportation charges
on product submitted for repair or replacement under
this warranty are the sole responsibility of the
purchaser. This warranty applies only to the original
purchaser and is not transferable.
Do not return the unit to the
place of purchase
Contact CPE's Technical Service and CPE will
troubleshoot any issue via phone or e-mail. If the
problem is not corrected by this method, CPE will, at its
option, authorize evaluation, repair or replacement of
the defective part or component at a CPE Service
Center. CPE will provide you with a case number for
warranty service. Please keep it for future reference.
Repairs or replacements without prior authorization, or
at an unauthorized repair facility, will not be covered by
this warranty.
Warranty Exclusions
This warranty does not cover the following repairs and
equipment:
Normal Wear
Semi-trash pumps need periodic parts and service to
perform well. This warranty does not cover repair when
normal use has exhausted the life of a part or the
equipment as a whole.
Installation, Use and
Maintenance
This warranty will not apply to parts and/or labor if this
semi-trash pump is deemed to have been misused,
neglected, involved in an accident, abused, modified,
installed improperly or connected incorrectly to any
hose kit. Pumping chemicals, solvents, pesticides or any
material other than clear water with solids not
exceeding ¾” in diameter only voids this warranty.
Normal maintenance such as spark plugs, air filters,
adjustments, fuel system cleaning and obstruction du e
to buildup is not covered by this warranty.
Other Exclusions
This warranty excludes:
Cosmetic defects such as paint, decals, etc.
Wear items such as filter elements, o-rings, etc.
Accessory parts such as starting batteries, sto rage
covers and hose kits.
Failures due to acts of God and other force majeure
events beyond the manufacturer’s control.
Problems cause by parts that are not original Champion
Power Equipment parts.
Limits of Implied Warranty
and Consequential Damage
Champion Power Equipment disclaims any obligation
to cover any loss of time, use of this product, freight, or
any incidental or consequential claim by anyone from
using this semi-trash pump. THIS WARRANTY IS IN
LIEU OF ALL OTHER WARRANTIES, EXPRESS OR
IMPLIED, INCLUDING WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE
A unit provided as an exchange will be subject to the
warranty of the original unit. The length of the warranty
governing the exchanged unit will remain calculated by
reference to the purchase date of the original unit.
This warranty gives you certain legal rights which may
change from state to state. Your state may also have
other rights you may be entitled to that are not listed
within this warranty.
Contact Information
Address
Champion Power Equipment, Inc.
Customer Service
10006 Santa Fe Springs Rd.
Santa Fe Springs, CA 90670
Customer Service
Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)
Toll Free: 1-877-338-0999
Fax no.: 1-562-236-9429
Technical Service
Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)
Toll Free: 1-877-338-0999
tech@championpowerequipment.com
22 Rev 66523-20090306
Warranty
Champion Power Equipment, Inc (CPE),
and the United States Environment Protection Agency (U.S. EPA.)
Emission Control System Warranty
Your Champion Power Equipment (CPE) engine complies with U.S. EPA emission regulations.
YOUR WARRANTY RIGHTS AND OBLIGATIONS:
The US EPA AND CPE are pleased to explain the Federal Emission Control Systems Warranty
on your 2009 small off-road engine. New engines must be designed, built and equipped, at the
time of sale, to meet U.S. EPA regulations for small non-road engines. CPE must warrant the
emission control system on your small off-road engine for the period of time listed below,
provided there has been no abuse, neglect, unapproved modification, or improper maintenance of
your small off-road engine.
Your emission control system may include parts such as the carburetor, fuel-injection system, the
ignition system, catalytic converter and fuel lines. Also included may be hoses, belts, connectors
and other emission related assemblies. Where a warrantable condition exits, CPE will repai r your
small off-road engine at no cost to you including diagnosis, parts and labor.
MANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE:
This emission control system is warranted for two years, subject to provisions set forth below. If,
during the warranty period, emission related part on your engine is defective in materials or
workmanship, the part will be repaired or replaced by CPE.
OWNER WARRANTY RESPONSIBILITIES:
As the small off-road engine owner, you are responsible for the performance of the required
maintenance listed in your Owner’s Manual. CPE recommends that you retain all your receipts
covering maintenance on your small off-road engine, but CPE cannot deny warranty solely for the
lack of receipts or for your failure to ensure the performance of all scheduled maintenance.
As the small off-road engine owner, you should however be aware that CPE may deny you
warranty coverage if your small, off-road engine or a part has failed due to abuse, neglect,
improper maintenance or unapproved modifications.
You are responsible for presenting your small off-road engine to an Authorized CPE service
outlet,CPE dealer or CPE, Santa Fe Springs, Ca. as soon as a problem exists. The warranty
repairs should be completed in a reasonable amount of time, not to exceed 30 days.
If you have any questions regarding your warranty rights and responsibilities, you should cont act:
Champion Power Equipment, Inc.
Customer Service
10006 Santa Fe Springs Road
Santa Fe Springs, CA 90670
Tel: 1-877-338-0999
The emission warranty is a defects warranty. Defects are judged on normal engine performance.
The warranty is not related to an in-use emission test.
Rev 66523-20090306 23
Warranty
EMISSION CONTROL SYSTEM WARRANTY
The following are specific provisions relative to your Emission Control System Warranty
Coverage.
Emission Control System Warranty (ECS Warranty) for 1997 and later model year engines):
1. APPLICABILITY: This warranty shall apply to 1997 and later model year engines). The ECS
Warranty Period shall begin on the date the new engine or equipment is delivered to its original,
end-use purchaser, and shall continue for 24 consecutive months thereafter.
2. GENERAL EMISSIONS WARRANTY COVERAGE
CPE warrants to the original, end-use purchaser of the new engine or equipment and to each
subsequent purchaser that each of its small off-road engines is:
a. Designed, built and equipped so as to conform at the time of sale with applicable
regulations under section 213 of the Clean Air Ac, as amended, 42 U.S.C. 7401 et seq.
b. Free from defects in materials and workmanship that cause the failure of a warranted
part to be identical in all material respects to the part as described in the engine manufacturer’s
application for certification for a period of two years.
3. THE WARRANTY ON EMISSION-RELATED PARTS WILL BE INTERPRETED AS
FOLLOWS:
a. Any warranted part that is not scheduled for replacement as required maintenance in
the Owners Manual shall be warranted for the ECS Warranty Period. If any such part fails during
the ECS Warranty Period, it shall be repaired or replaced by CPE according to Subsection “d”
below. Any such part repaired or replaced under the ECS Warranty shall be warranted for any
remainder of the ECS Warranty Period.
b. Any warranted, emissions-related part which is scheduled only for regular inspection
as specified in the Owners Manual shall be warranted for the ECS Warranty Period. A statement
in such written instructions to the effect of “repair or replace as necessary”, shall not reduce the
ECS Warranty Period. Any such part repaired or replaced under the ECS Warranty shall be
warranted for the remainder of the ECS Warranty Period.
c. Any warranted, emissions-related part which is scheduled for replacement as required
maintenance in the Owner’s Manual shall be warranted for the period of time prior to the first
scheduled replacement point for that part. If the part fails prior to the first scheduled replacement,
the part shall be repaired or replaced by CPE according to Subsection “d” below. Any such
emissions-related part repaired or replaced under the ECS Warranty, shall be warranted for the
remainder of the ECS Warranty Period prior to the first scheduled replacement point for such
emissions-related part.
d. Repair or replacement of any warranted, emissions-related part under this ECS
Warranty shall be performed at no charge to the owner at a CPE Authorized Service Outlet.
e. The owner shall not be charged for diagnostic labor which leads to the determi nation
that a part covered by the ECS Warranty is in fact defective, provided that such diagnostic work is
performed at a CPE Authorized Service Outlet.
f. CPE shall be liable for damages to other original engine components or approved
modifications proximately caused by a failure under warranty of an emission-related part covered
by the ECS Warranty.
g. Throughout the ECS Warranty Period, CPE shall maintain a supply of warranted
emission-related parts sufficient to meet the expected demand for such emission-related parts.
h. Any CPE Authorized and approved emission-related replacement part may be used in
the performance of any ECS Warranty maintenance or repair and will be provided without charge
to the owner. Such use shall not reduce CPE’s warranty obligation.
i. Unapproved add-on or modified parts may not be used to modify or repair a CPE
engine. Such use voids this ECS Warranty and shall be sufficient grounds for disallowing an ECS
Warranty claim. CPE shall not be liable hereunder for failures of any warranted parts of a
CPE engine caused by the use of such an unapproved add-on or modified part.
24 Rev 66523-20090306
Warranty
EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list
applicable to the engine)
Systems covered by this warranty Parts Description
Fuel Metering System Fuel regulator, Carburetor and internal parts
Air Induction System Air cleaner, Intake manifold
Ignition System Spark plug and parts, Magneto ignition system
Exhaust System Exhaust manifold, catalytic converter
Tubing, Fittings, Seals, Gaskets, and Clamps
Miscellaneous Parts
TO OBTAIN WARRANTY SERVICE:
You must take your CPE engine or the product on which it is installed, along with your warranty
registration card or other proof of original purchase date, at your expense, to any Champion
Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and
service that CPE product during his normal business hours. Claims for repair or adjustment found
to be caused solely by defects in material or workmanship will not be denied because the engine
was not properly maintained and used.
If you have any questions regarding your warranty rights and responsibilities, or to obtain
warranty service, please write or call the Customer service of Champion Power
Equipment, Inc.
Champion Power Equipment, Inc.
10006 Santa Fe Springs Road
associated with these listed systems
Santa Fe Springs, CA 90670
1-877-338-0999
Attn: Customer Service
Rev 66523-20090306 25
Notes
Notes
26 Rev 66523-20090306
Loading...