Champion Power Equipment 65529 Operator's Manual for All Serial Numbers in

OWNER’S MANUAL & OPERATING INSTRUCTIONS
2 INCH
SEMI-TRASH PUMP
MODEL NUMBER
65529
10006 Santa Fe Springs Road
SAVE THESE INSTRUCTIONS
MADE IN CHINA
REV 65529-20120601
www.championpowerequipment.com
Santa Fe Springs CA 90670
USA / 1-877-338-0999
Have questions or need assistance?
Do not return this product to the store!
WE ARE HERE TO HELP!
Visit our website:
www.championpowerequipment.com
for more info:
• Product Info & Updates
• Frequently Asked Questions
– or –
Call our Customer Care Team Toll-Free at:
• Tech Bulletins
• Product Registration
1-877-338-0999
WARNING:
The Engine Exhaust from this product contains chemicals known to the State of California
to cause cancer, birth defects or other reproductive harm.
*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover.
TABLE OF CONTENTS
65529
2 INCH
SEMI-TRASH PUMP
Introduction ............................ 1
Introduction .......................... 1
Semi-Trash Pump ...................... 1
This Booklet .......................... 1
Manual Conventions ....................... 2
Safety Rules ............................ 3
Controls and Features ..................... 5
Semi-Trash Pump ...................... 5
Parts Included ........................ 6
Wheel Kit .......................... 6
Hose Kit .......................... 6
Other ............................ 6
Assembly .............................. 7
Remove the Semi-Trash Pump
from the Shipping Carton ................. 7
Install the Wheel Kit .................... 7
Install the Vibration Mounts ............... 7
Install the Handle ...................... 7
Add Engine Oil ........................ 8
Add Fuel ............................ 8
Operation .............................. 9
Semi-Trash Pump Location ................ 9
Connecting a Hose Kit ................... 9
Starting the Engine .................... 10
Stopping the Engine ................... 10
Operation at High Altitude ............... 11
Maintenance and Storage .................. 12
Engine Maintenance ................... 12
Oil ............................. 12
Spark Plugs ....................... 12
Air Filter ......................... 12
Cleaning ......................... 13
Adjustments ....................... 13
Maintenance Schedule ................ 13
Storage ............................ 13
Engine Storage ..................... 13
Semi-Trash Pump Storage ............. 13
Winter Storage ..................... 13
Specifications .......................... 14
Engine Specifications .................. 14
Semi-Trash Pump Specifications ........... 14
Fuel .............................. 14
Oil ............................... 14
Spark Plugs ......................... 14
Valve Clearance ....................... 14
Parts Diagram ........................ 15
Parts List ........................... 16
Engine Parts Diagram .................. 17
Engine Parts List ..................... 18
Troubleshooting ......................... 19
Warranty ............................. 20
Warranty Qualifications ................. 20
Repair/Replacement Warranty ............. 20
Do Not Return The Unit To
The Place Of Purchase .................. 20
Warranty Exclusions. . . . . . . . . . . . . . . . . . . . 20
Normal Wear ...................... 20
Installation, Use and Maintenance ........ 20
Other Exclusions .................... 20
Limits of Implied Warranty and Consequential
Damage .......................... 20
Contact Information .................... 20
Address .......................... 20
Customer Service ................... 20
Technical Service ................... 20
INTRODUCTION
ENGLISH 65529
Introduction
Congratulations on your purchase of a Champion Power
Equipment semi-trash pump. CPE designs and builds
semi-trash pumps to strict specifications. With proper
use and maintenance, this semi-trash pump will bring
years of satisfying service.
This Booklet
Every effort has been made to ensure the accuracy and
completeness of the information in this manual. We reserve
the right to change, alter and/or improve the product and
this document at any time without prior notice.
Semi-Trash Pump
This unit is a gasoline engine driven, impeller based semi-
trash pump. It is designed to pump clear water only.
Record the model and serial numbers as well as date and place of purchase for future reference. Have this
information available when ordering parts and when making technical or warranty inquiries.
Champion Power Equipment Support
1-877-338-0999
Model Number
65529
Serial Number
Date of Purchase
Purchase Location
For O il Typ e see ‘Add Engine Oil‘ section. For Fuel Typ e see ‘Add Fuel‘ section.
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65529 ENGLISH
MANUAL CONVENTIONS
This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol
is used with a key word to alert you to potential hazards in operating and owning power equipment.
Follow all safety messages to avoid or reduce the risk of serious injury or death.
DANGER
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
CAUTION
CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.
NOTE
If you have questions regarding your semi-trash pump, we can help. Please call our help line at 1-877-338-0999
REV 65529-20120601 2
SAFETY RULES
ENGLISH 65529
WARNING
Read this manual thoroughly before operating your semi-trash pump. Failure to follow instructions could result in serious injury or death.
DANGER
DO NOT pump gasoline and fuel oil mixtures, detergents, acids, chemicals, beverages, pesticides, fertilizers or any other flammable liquid or corrosive.
Pumping volatile liquids may result in an explosion or fire. These liquids will corrode the pump and void your warranty.
WARNING
The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects, or other reproductive harm.
DANGER
Rotating parts can entangle hands, feet, hair, clothing and/or accessories. Traumatic amputation or severe laceration can result.
Keep hands and feet away from rotating parts. Tie up long hair and remove jewelry. Operate equipment with guards in place. DO NOT wear loose-fitting clothing, dangling drawstrings or items that could become caught.
DANGER
The semi-trash pump develops powerful force.
DO NOT move the semi-trash pump when it is in use. DO NOT use hoses or connectors that are worn, damaged or frayed. DO NOT allow children or unqualified persons to operate or service the semi-trash pump. DO NOT open top plug or drain plug.
DANGER
Engine exhaust contains carbon monoxide, a colorless, odorless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death. If you start to feel dizzy or weak, get to fresh air immediately.
Operate semi-trash pump outdoors only in a well ventilated area DO NOT operate the semi­trash pump inside any building, enclosure or compartment. DO NOT allow exhaust fumes to enter a confined area through windows, doors, vents or other openings.
WARNING
DO NOT immerse this unit in water.
WARNING
Sparks can result in fire or electrical shock.
When servicing the semi-trash pump:
Disconnect the spark plug wire and place it where it cannot contact the plug. DO NOT check for spark with the plug removed. Use only approved spark plug testers.
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65529 ENGLISH
SAFETY RULES
DANGER
Fuel and fuel vapors are highly flammable and extremely explosive. Fire or explosion can cause severe burns or death. Unintentional startup can result in entanglement, traumatic amputation or laceration.
When adding or removing fuel:
Turn the engine off and let it cool for at least two minutes before removing the fuel cap. Loosen the cap slowly to relieve pressure in the tank. Only fill or drain fuel outdoors in a well-ventilated area. DO NOT pump gas directly into the engine at the gas station. Use an approved container to transfer the fuel to the engine. DO NOT overfill the fuel tank. Always keep fuel away from sparks, open flames, pilot lights, heat and other sources of ignition. DO NOT light or smoke cigarettes.
When starting the engine:
DO NOT attempt to start a damaged engine. Make certain that the gas cap, air filter, spark plug, fuel lines and exhaust system are properly in place. Allow spilled fuel to evaporate fully before attempting to start the engine. Make certain that the semi-trash pump is resting firmly on level ground.
When operating the semi-trash pump:
DO NOT move or tip the semi-trash pump during operation. DO NOT tip the semi-trash pump or allow fuel or oil to spill from the engine. Block the wheels to prevent unintended movement.
When transporting or servicing the semi-trash pump:
Make certain that the fuel shutoff valve is in the off position and the fuel tank is empty.
Disconnect the spark plug wire.
When storing the semi-trash pump:
Store away from sparks, open flames, pilot lights, heat and other sources of ignition.
WARNING
WARNING
DO NOT pump salt, sludge, sewer, sea, or any other type of water containing solid material.
WARNING
Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let go. Unintentional startup can result in entanglement, traumatic amputation or laceration. Broken bones, fractures, bruises or sprains could result.
When starting engine, pull the starter cord slowly until resistance is felt and then pull rapidly to avoid kickback.
CAUTION
Exceeding the semi-trash pump’s specification for maximum head can damage the semi-trash pump and/or hose kits connected to it.
DO NOT modify the semi-trash pump in any way. DO NOT attempt to exceed the rated flow. Attempting to increase the rated flow may damage the unit and/or shorten its life.
CAUTION
Improper treatment or use of the semi-trash pump can damage it, shorten its life and void your warranty.
Use the semi-trash pump only for intended uses. Operate only on level surfaces. DO NOT expose semi-trash pump to excessive moisture, dust, or dirt. DO NOT allow any material to block the cooling slots. DO NOT use the semi-trash pump if:
– Equipment sparks, smokes or emits flames – Equipment vibrates excessively
Water pumped through this unit shall not be used as drinking water.
REV 65529-20120601 4
ENGLISH 65529
CONTROLS AND FEATURES
Read this owner’s manual before operating your semi-trash pump. Familiarize yourself with the location and function
of the controls and features. Save this manual for future reference.
Semi-Trash Pump
10
41 2 3
5
6
7
(1) Fuel Tank – 0.9 gallon (3.4 L) capacity fuel tank.
(2) Air Filter – Protects the engine by filtering dust
and debris from the air intake.
(3) Muffler
(4) 2 in. (5 cm) Outlet – 2 in. (5 cm) NPT outlet
connector.
(5) Low Oil Sensor – Senses the level of oil in the
crankcase and shuts the engine down if the level
falls too low.
8
9
11
12
13
(10) Handle
(11) Throttle – Used to adjust engine speed.
(12) Choke lever– Used to start the engine.
(13) Anti-Vibration Mounts
(14) Recoil Starter – Used to start the engine.
(15) Engine Switch – Used to start the engine.
(16) Fuel Valve – Used to turn fuel supply on and off to
engine.
16
15
14
(6) Oil Filler Cap – Check and fill engine oil level.
(7) 6 in. (15.24 cm) Never Flat Wheels
(8) Drain Plug
(9) 2 in. (5 cm) Inlet – 2 in. (5 cm) NPT inlet
connector.
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65529 ENGLISH
Parts Included
Your Model 65529 Gasoline Powered semi-trash pump ships with the following parts:
Wheel Kit
– 6 in. (15.24 cm) Wheel ................... 2
– Vibration Mounts ........................ 2
– Bushing .............................. 2
– Handle .............................. 1
– Flange Bolt (M8x75 for Wheel) .............. 2
– Flange Bolt (M8x45 for Handle) ............. 2
– Flange Bolt (M8x25 for Vibration Mounts) ...... 2
– Lock Nut (M8) ......................... 2
– Flat Washer 8 mm ....................... 2
– Nut (M8) ............................ 4
Hose Kit
– 12 ft. (3.66 m) Rigid Intake Hose ............ 1
– 20 ft. (6.1 m) Collapsible Outlet Hose ......... 1
– Teflon Tape ........................... 1
– Clamp ...............................3
– Outlet Hose Adapter ..................... 2
– Gasket (plastic) ......................... 2
– Outlet Hose Fitting ...................... 2
– Strainer .............................. 1
– Cam Lock Coupler ....................... 1
CONTROLS AND FEATURES
Other
– Spark Plug Socket .......................1
– Oil Funnel ............................ 1
REV 65529-20120601 6
ASSEMBLY
ENGLISH 65529
Your semi-trash pump requires some assembly. This unit
ships from our factory without oil. It must be properly
serviced with fuel and oil before operation.
If you have any questions regarding the assembly of your
semi-trash pump, call our help line at 1-877-338-0999.
Please have your serial number and model number
available.
Remove the Semi-Trash Pump from the Shipping Carton
1. Set the shipping carton on a solid, flat surface.
2. Remove everything from the carton except the
semi-trash pump.
3. Carefully cut each corner of the box from top to bottom.
Install the Wheel Kit
CAUTION
The wheel kit is not intended for over-the-road use.
Install the Vibration Mounts
1. Attach the rubber vibration mount to the frame
cross member using a cap screw (M8x25) and lock
nut (M8).
2. Thread the cap screw through the vibration mount
and the frame.
3. Secure with lock nut. Tighten, but DO NOT over
tighten.
4. Repeat steps 1-3 for second mount.
You will need the following tools to install the wheels:
• 12 mm wrench OR adjustable wrench (not included)
• Socket wrench with a 12 mm socket (not included)
1. Slide the M8x75 wheel bolt through the washer,
sleeve and wheel.
2. Slide the bolt through the mount point on the frame.
3. Fasten securely with the M8 nut.
4. Repeat steps 1-3 to attach the second wheel.
Install the Handle
1. Place the handle over the mounting channel on the
frame.
2. Secure the handle to the frame using the two handle
bolts (M8x45).
3. Place a lock nut (M8) on the end of each bolt and
fasten securely. DO NOT over tighten the lock nuts.
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65529 ENGLISH
ASSEMBLY
Add Engine Oil
CAUTION
DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil. Damage to the semi-trash pump as a result of failure to follow these instructions will void your warranty.
NOTE
The recommended oil type is 10W-30 4-cycle automotive oil. Please see “Specifications” section for more information on oil types.
1. Place the semi-trash pump on a flat, level surface.
2. Remove oil fill cap/dipstick to add oil.
3. Add up to 0.63 qt (0.6 L) of oil and replace oil fill
cap /dipstick.
4. Check engine oil level daily and add as needed.
Add Fuel
1. Use clean, fresh, regular unleaded fuel with a
minimum octane rating of 85 and an ethanol content
of no more than 10% by volume.
2. DO NOT mix oil with fuel.
3. Clean the area around the fuel cap.
4. Remove the fuel cap.
5. Slowly add fuel to the tank. DO NOT overfill. Allow
approximately ¼ inch of space for fuel expansion.
6. Screw on the fuel cap and wipe away any spilled fuel.
CAUTION
The engine is equipped with a low oil shut-off and will stop when the oil level in the crankcase falls below the threshold level.
NOTE
Check oil often during the break-in period. Refer to the Maintenance section for recommended service intervals.
CAUTION
Use regular unleaded gasoline with a minimum octane rating of 85 and an ethanol content of no more than 10% by volume.
Do not mix oil and gasoline. Fill tank to approximately ¼” below the top of the tank to allow for fuel expansion. DO NOT pump gas directly into the engine at the gas station. Use an approved container to transfer the fuel to the engine. DO NOT fill fuel tank indoors. DO NOT fill fuel tank when the engine is running or hot. DO NOT overfill the fuel tank. DO NOT light cigarettes or smoke when filling the fuel tank.
WARNING
Pouring fuel too fast through the fuel screen may result in blow back of fuel at the operator while filling.
REV 65529-20120601 8
OPERATION
TOTAL HEAD
DISCHARGE HEAD
SUCTION HEAD
ENGLISH 65529
Semi-Trash Pump Location
Place the semi-trash pump in a well ventilated area. DO
NOT place the semi-trash pump near vents or intakes
where exhaust fumes could be drawn into occupied
or confined spaces. Carefully consider wind and air
currents when positioning semi-trash pump.
This semi-trash pump must have at least 5 ft. (1.5 m) of
clearance from combustible material. Leave at least
3 ft. (0.91 m) of clearance on all sides of the semi-trash
pump to allow for adequate cooling, maintenance and
servicing.
Place the pump on a level surface free from any
obstructions or potential hazards. The pump should
be placed close to the water level to ensure maximum
pump performance.
Connecting a Host Kit Cont’d.
2. Slide the flexible, outlet hose over connector and
secure with the hose clamp.
Pump output will be affected by the type, length, and
size of the suction and discharge hoses. The pumping
height, also known as the total head, is the distance
from the water level to the point of discharge. As
this distance increases, pump output decreases. The
discharge capacity is greater than the suction capacity.
Therefore, it is important that the suction head is less
than the discharge head.
The time required to draw water from the source to
the pump (self-priming time) can be decreased by
minimizing the suction head.
Connecting a Hose Kit
NOTE
Both the intake and discharge ports are 2 in. NPT. Please insure the connectors to the suction and discharge hose are 2 in. NPT threaded.
1. Attach and thread the connector to the threaded flange.
3. Insert quick coupler in the rigid suction hose.
4. Fasten the quick coupler to the suction hose with
the hose clamp.
5. Wrap the 2 in. (5 cm) NPT inlet clockwise with
the Teflon tape provided. Carefully thread the male
connector to the intake port.
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65529 ENGLISH
Connecting a Host Kit Cont’d. Starting the Engine Cont’d.
3. Rotate the fuel valve (B) to the “ON” position.
4. Move the choke lever (C) to the “Choke” position.
5. Pull the starter cord slowly until resistance is felt and then pull rapidly.
6. As engine warms up, move the choke lever (C) to “Run”.
7. Move the throttle lever (D) to the “Fast” position.
D
6. Attach the quick coupler to the male coupler and
lock in place with the cam lock.
C
OPERATION
B
A
7. Attach the strainer to the intake hose and secure
with the hose clamp.
8. Remove the top cap from the pump chamber and
completely fill the chamber with clean water. Tighten
the cap. DO NOT over tighten.
WARNING
DO NOT run the pump dry.
Running the pump dry can destroy the pump seals and will void the warranty. If the pump was running while dry, stop the engine and allow it to cool thoroughly before filling the chamber with water.
NOTE
If the engine starts but does not run make certain that the semi-trash pump is on a flat, level surface. The engine is equipped with a low oil sensor that will prevent the engine from running when the oil level falls below a critical threshold.
NOTE
Keep choke lever in “Choke” position for 2 pulls of the recoil starter. After 2 pulls, move choke lever to the “Run” position for up to the next 3 pulls of the recoil starter. Too much choke leads to spark plug fouling/engine flooding due to the lack of incoming air. This will cause the engine not to start.
Pump performance can be adjusted using the throttle. To decrease pump output, slide the throttle to the right. To increase it, slide the throttle to the left.
Stopping the Engine
1. Turn the engine switch to the “Off” position.
2. Rotate the fuel valve to the “Off” position.
3. Allow the engine to cool thoroughly.
4. Remove the drain plug from the cooling pump
chamber and allow pump to drain completely.
WARNING
DO NOT remove either top, or drain (bottom) plugs while the semi-trash pump is on and running
Starting the Engine
1. Make certain the semi-trash pump is on a flat, level surface.
2. Flip engine switch (A) to “ON” position.
Loss of pressure and suction will occur. Injury may also occur.
REV 65529-20120601 10
OPERATION
Operation at High Altitude
The density of air at high altitude is lower than at sea
level. Engine power is reduced as the air mass and air-
fuel ratio decrease. Engine power and pump output will
be reduced approximately 3½% for every 1000 feet of
elevation above sea level. This is a natural trend and
cannot be changed by adjusting the engine. At high
altitudes increased exhaust emissions can also result
due to the increased enrichment of the air fuel ratio.
Other high altitude issues can include hard starting,
increased fuel consumption and spark plug fouling.
To alleviate high altitude issues other than the natural
power loss, Champion Power Equipment can provide a
high altitude carburetor main jet. The alternative main
jet and installation instructions can be obtained by
contacting Customer Support. Installation instructions
are also available in the Technical Bulletin area of the
Champion Power Equipment internet site.
The part number and recommended minimum altitude
for the application of the high altitude carburetor main
jet is listed in the table below.
In order to select the correct high altitude main jet
it is necessary to identify the carburetor model. For
this purpose, a code is stamped on the side of the
carburetor. Select the correct main jet part number
corresponding to the carburetor code found on your
particular carburetor.
ENGLISH 65529
Part Number Altitude
Standard main jet
Altitude main jet
ST 168F D -2 -11310 0 0 -17Z 4500 Feet
ST 168F -2 -11310 0 0 -17Z
1400 Meters
WARNING
Operation using the alternative main jet at elevations lower than the recommended minimum altitude can damage the engine. For operation at lower elevations, the standard main jet must be used. Operating the engine with the wrong engine configuration at a given altitude may increase its emissions and decrease fuel efficiency and performance.
11 REV 6552920120601
65529 ENGLISH
0.7 - 0.8 mm
0.028 - 0.031 in.
MAINTENANCE AND STORAGE
The owner/operator is responsible for all periodic
maintenance.
WARNING
Never operate a damaged or defective semi-trash pump.
WARNING
Improper maintenance will void your warranty.
NOTE
Maintenance, replacement, or repair of emission control devices and systems may be performed by any non-road engine repair establishment or individual.
Complete all scheduled maintenance in a timely manner.
Correct any issue before operating the semi-trash pump.
Oil Cont’d.
Spark Plugs
1. Remove the spark plug cable from the spark plug.
2. Use the spark plug tool that shipped with your semi-
trash pump to remove the plug.
3. Inspect the electrode on the plug. It must be clean and
not worn to produce the spark required for ignition.
4. Make certain the spark plug gap is 0.7 - 0.8mm or
(0.028 - 0.031 in.).
NOTE
For service or parts assistance, contact our help line at 1-877-338-0999.
Engine Maintenance
To prevent accidental starting, remove and ground spark
plug wire before performing any service.
Oil
Change oil when the engine is warm. Refer to the oil specifi cation to select the proper grade of oil for your operating environment.
1. Remove the oil drain plug with a 12 mm socket and
extension.
2. Allow the oil to drain completely.
3. Replace the drain plug.
4. Remove oil fi ll cap/dipstick to add oil.
5. Add up to 0.63 qt (0.6 L) of oil and replace oil fi ll
cap /dipstick.
6. Dispose of used oil at an approved waste
management facility.
NOTE
Once oil has been added, a visual check should show oil about 1-2 threads from running out of the fi ll hole. If using the dipstick to check oil level, DO NOT screw in the dipstick while checking.
5. Refer to the spark plug recommendation chart when
replacing the plug.
6. Carefully thread the plug into the engine.
7. Use the spark plug tool to fi rmly install the plug.
8. Attach the spark plug wire to the plug.
Air Filter
1. Unscrew wing nut to remove the air fi lter cover.
2. Unscrew wing nut to remove the air fi lter.
3. Separate the foam element and the paper element.
4. Tap the paper fi lter element to remove dirt and debris. Use compressed air (25 PSI) to clear debris.
5. For the foam element: Wash in liquid detergent and water. Squeeze thoroughly dry in a clean cloth.
6. Saturate in clean engine oil.
7. Squeeze in a clean, absorbent cloth to remove all excess oil.
8. Reassemble the two elements and reattach. Tighten wing nut.
9. Reattach the air fi lter cover and snap in place.
REV 65529-20120601 12
MAINTENANCE AND STORAGE
ENGLISH 65529
Cleaning
CAUTION
DO NOT spray engine with water.
Water can contaminate the fuel system.
Use a damp cloth to clean exterior surfaces of the engine.
Use a soft bristle brush to remove dirt and oil.
Use an air compressor (25 PSI) to clear dirt and debris
from the engine.
Adjustments
The air-fuel mixture is not adjustable. Tampering with
the governor can damage your semi-trash pump and
your electrical devices and will void your warranty. CPE
recommends that you contact our service line at
1-877-338-0999 for all other service and/or adjustment
needs.
Maintenance Schedule
Follow the service intervals indicated in the following
maintenance schedule.
Service your semi-trash pump more frequently when
operating in adverse conditions.
Contact our help line at 1-877-338-0999 to locate the
nearest Champion Power Equipment certified service dealer
for your semi-trash pump or engine maintenance needs.
Every 8 hours or daily
Check oil level
Clean around air intake and muffler
First 5 Hours
Change oil
Every 50 hours or every season
Clean air filter
Change oil if operating under heavy load or in hot environments
Every 100 hours or every season
Change oil
Clean/Adjust spark plug
Check/Adjust valve clearance *
Clean spark arrester
Clean fuel tank and filter *
Every 250 hours
Clean combustion chamber*
Every 3 years
Replace fuel line
*To be performed by knowledgeable, experienced owners or Champion Power Equipment certified dealers.
Storage
For longer term storage, please follow these guidelines.
Engine Storage
1. Allow the engine to cool completely before storage.
2. Clean the engine according to the instructions in the
Maintenance section.
3. Drain all fuel completely from the fuel line and
carburetor to prevent gum from forming.
4. Add a fuel stabilizer into the fuel tank.
5. Change the oil.
6. Remove the spark plug and pour about ½ ounce
of oil into the cylinder. Crank the engine slowly to distribute the oil and lubricate the cylinder.
7. Reattach the spark plug.
Semi-Trash Pump Storage
1. Allow the semi-trash pump to cool completely before
storage.
2. Turn off the fuel supply at the fuel valve.
3. Drain the pump chamber thoroughly.
4. Clean the semi-trash pump according to the
instructions in the Maintenance section.
5. Once the pump is dry, spray WD-40 or similar
product into the pump housing through all ports and drainage hole.
6. Store in a clean, dry place out of direct sunlight.
Winter Storage
Protect your semi-trash pump parts from freezing.
1. Apply all storage instructions from previous sections.
2. Make sure semi-trash pump hose is free of all water
before storing for winter.
3. In order to prevent the pump from freezing you will
need to insert RV antifreeze.
4. You will need approximately 6 ounces of RV
Antifreeze, a funnel, and approximately 12” of garden hose or equivalent. See diagram below.
5. Pour the antifreeze into the funnel, then pull on the
engine recoil starter to create suction in the pump housing. Pull the recoil several times until antifreeze comes out of the pump outlet.
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65529 ENGLISH
SPECIFICATIONS
Engine Specifications
– Model ........................... 65505
– Displacement ....................... 163cc
– Typ e ........................ 4-Stroke OHV
– Start Type ......................... Recoil
Semi-Trash Pump Specifications
– Inlet Diameter ................... 2 inch NPT
– Outlet Diameter ................. 2 inch NPT
– Fuel Capacity .............. 0.9 gallons (3.4 L)
– Total Head ................... 98 feet (30 m)
– Suction Head .................. 26 feet (8 m)
– Max Delivery Volume ..... 158 gal/min (598 L /min)
– Max Solid Waste ....... 9/16” diameter (1.42 cm)
– Gross Weight .............. 82.7 lbs. (37.5 kg)
– Net Weight ................ 76.1 lbs. (34.5 kg)
– Height ...................18.2 in. (46.3 cm)
– Width .................. 18.7 in. (47.66 cm)
– Length. . . . . . . . . . . . . . . . . . . 20.2 in. (51.2 cm)
Spark Plugs
OEM spark plug: NHSP F6RTC
Replacement spark plug: NGK BPR6ES or equivalent
Make certain the spark plug gap is 0.7 - 0.8 mm or
(0.028 - 0.031 in.).
Maintenance Valve Clearance
– Intake: 0.13 – 0.17 mm (0.005 – 0.007 in.)
– Exhaust: 0.18 – 0.22 mm (0.007 – 0.009 in.)
Note: Tech bulletin regarding the valve adjustment
procedure is on www.championpowerequipment.com.
Fuel
Fuel capacity is 0.9 gallons (3.4 L). Use regular
unleaded gasoline with a minimum octane rating of 85
and an ethanol content of no more than 10% by volume.
Oil
Use 4-Cycle automotive oil.
Oil capacity is 0.63 qt qt (0.6 L).
Please reference the following chart for recommended
oil types for use in the semi-trash pump.
REV 65529-20120601 14
SPECIFICATIONS
Parts Diagram
ENGLISH 65529
14
19
20
13
14
15
16
21
13
18
17
16
15
14
13
12
11
10
9
26
25
24
23
27
22
36
28
29
8
7
6
5
4
3
2
1
15 REV 6552920120601
30
31
32
33
34
35
65529 ENGLISH
# Part Number Description Qty
168 F- G2 0 Engine 1
1
WP-20-1000500 Pump body 1
2
GB5789 M8×55 Bolt M8×55 4
3
WP-20-1000005 Washer
4
WP-20-10 00 510 Casing wear ring
5
WP-20-1000402 Impeller wear ring
6
WP-20-1000403 Impeller seals
7
WP-20-1000401 Impeller
8
WP-20-1000302 Spiral case
9
GB3452.1 53×7 “O” ring(53×7)
10
GB3452.1 196×4 “O” ring(196×4)
11
WP-20-1000200 Pump cover
12
GB97. 1 8 Packing 8
13
GB5783 M8× 20 Flange bolt M8×20
14
GB3452.1 23.6×3.55 “O” ring(23.6x3.55)
15
WP-20-1000207 Plug
16
WP-20-1000209 One Way Valve
17
WP-20-1000206 -CPE Flange(NPT)
18
WP-20-1000204 Seal packing
19
WP-20-1000203-CPE Elbow draft tube(NPT)
20
ST- QT- 00 98 frame
21
GB6184 M8 NUT M8
22
ST168FD-114 4053F Wheel
23
WP20-03271202 BUSHING
24
GB96 8 Washer 8
25
GB5782 M8 ×75 Flange bolt M8×75
26
GB5789 M8×35 Flange bolt M8×35
27
GB5789 M8×25 Flange bolt M8×25
28
ST290QXG-2000003 Rubber
29
GB 6177 M8 NUT M8
30
ST02FD-03143401 Handle Cap
31
ST02FD-03143402 Handle Bracket
32
GB5789 M8×45 Flange bolt M8×45
33
WP20-03271101 Handle
34
ST 18 8 F D -17410 0 2- C Handle Bar Grip
35
GB61 8 7.1 M 8 Nut M8
36
11
Parts List
4
1
1
1
1
1
1
1
1
7
2
2
1
1
1
1
1
2
2
2
2
2
4
2
2
8
1
1
2
1
1
4
REV 65529-20120601 16
SPECIFICATIONS
Engine Parts Diagram
1 9
ENGLISH 65529
99
8 9
90
7 9
101
06 1
05 1
7 0
03
1
108
104
1
102
89
88
84
83
82
81
0 8
79
0
21
2
1
1
3
122
12
9 1 1
85
86
76
78
77
5 7
4 7
73
72
116
117
118
44
5 96
4 9 9
93
92
7 8
1
70
69
1 7
111
109
110
2 11
13 1
114
5 11
4 5
5051525
55
3
00 1
68
7 6
6 6
5 6
4 6
3 6
62
59
58
57
56
19
42
41
0 4
39
61
60
38
7 3
6 3
35
34
33
11
32
31
0
5
46
44
4
43
5 2
114
1
2 8
3 10
126
38 1
7 13
6 13
11
82
3 10
8 11
7 2 1
28 1
9 2 1
30 1
1 3 1
2 13
5 3 1
3 13
134
139
124
48
47
49
117
9 1
18
17
6 1
15
3
9 2
28
27
26
0 2
5 2
24
23
22
1 2
0 2
3 1
14
1
2 1
11
10
9
8
7
6
5
4
3
2
17 REV 6552920120601
65529 ENGLISH
Engine Parts List
# Part Number Description Qty
GB5789-FB6-8 Flange bolt M6*8 5
1
160.061100.32 Recoil Star ter Cover 1
2
ST16 0F-10 6100 5 Recoil Starte r Spring 1
3
ST16 0F-10 6100 9 Recoil Starte r Rope 1
4
ST16 0F-10 61001- A Recoil Sta rter Ree l 1
5
ST188F-1060006 Spring, Ratchet 2
6
ST188F-1060005 Starter Ratchet(Metal( 2
7
ST188F-1060004 Ratchet Guide Spring 1
8
ST188F-1060003 Ratchet Guide 1
9
ST188F-1060002 Screw, Ratchet Guide 1
10
GB 578 9- FB 6-1 2 Flange Bolt M6*12 10
11
ST168F-1080100-G Fan cover A ssembly 1
12
ST168F-1070008-G Clip, Tube (9.5 1
13
ST160 F-10 6120 0 Recoil Starter Knob 1
14
ST16 0F-10 50 010 Nut M14 1
15
ST160F-1060001-A Star t Hub 1
16
ST168F-1080001 Cooling Fan 1
17
ST 168 F-112 010 0 Fly wheel 1
18
ST16 8F-10 3010 0 Oil Se al 2
19
ST 160 F-11101 06 Washer, Governor 2
20
ST 160 F-11101 01 Governor Gear 1
21
ST 160 F-11101 02 Pin, Weight 2
22
ST 160 F-11101 04 Shaft, Governor Gear 1
23
ST 160 F-11101 03 Circlip, Gove rnor Ge ar 1
24
ST 160 F-11101 07 Governor Weight 2
25
ST 160 F-11101 05 -A Bushing, Governor 1
26
ST168F-1080200 Air Guide 1
27
ST160F-1030003 Dr ain Bolt 2
28
ST160F-1030004 Washer, Drain B olt 2
29
ST168 F-10 30 012- G Crankcase 1
30
ST160F-1129000-G Diode Assembly 1
31
ST160F-1127000-A Oil Level Sensor 1
32
GB5758 -AM7×35 Flange B olt 2
33
ST16 8F-10 5010 0 Connecting Rod Assembly 1
34
ST168F-1050001-Q Crankshaft A ssembly 1
35
GB276-BB-6205-UU Radial Ball Bearing 6205 2
36
ST168F-1030008-G Gasket, Crankcase 1
37
ST160F-1030001-B Oil Dipstick 1
38
ST160F-1030002 Gasket, Oil Dipstick 2
39
ST168F-1030007-G Crankcase Cover 1
40
GB5789- FB8- 32 Flange Bolt 8*32 6
41
ST160F-1030005-B Oil Filler Cap 1
42
ST 168 F-1110 0 05 Sp ring, Throttle Return 1
43
ST 160 F-1110 0 03 Gove rnor Arm 1
44
GB 41-N - 6 Nut M6 3
45
ST 160 F-11101 08 Washer, Governor ((( 1
46
ST 160 F-1110 0 01 Shaft, Governor Arm 1
47
ST160F-1123000- G Ignition Coil 1
48
GB5789- FB6-25 Flange Bolt 6*25 2
49
ST 168 F-1110 0 06 Rod, G overnor 1
50
ST 168 F-1110 0 07 Spring, Governor 1
51
ST 160 F-1110 0 04 Bolt, Governor Ar m 1
52
ST 160 F-1110 0 08 Pin, Shaft 1
53
168 .1110 08 .01 Knob, Control Handle 1
54
168 .1110 00 .3 0 Control Assembly 1
55
ST160 F-10 40 013 Lifter,Valve 2
56
ST16 8F-1030015 -G Dowel Pin 9*14 2
57
ST16 8F-10 4100 0 Camshaft A ssembly 1
58
GB10 99 -79 Key 1
59
ST168F-1050005 Piston 1
60
ST168F-1050003 Wrist Pin 1
61
ST168F-1050004 Wrist Pin Clip 2
62
ST168 F-10 50 20 0 Rin g, Oil 1
63
ST168F-1050006 Ring, Second 1
64
ST168F-1050007 Ring, First 1
65
ST168F-1030009-G Gasket, Cylinder Head 1
66
152F MD -1001007 Dowel Pin 10*16 2
67
ST168F-1040002 Valve, Intake 1
68
ST168F-1040006 Valve, Exhaust 1
69
ST168F-1080002-G Gasket, Cylinder Head 1
70
F6RTC Spark Plug 1
71
# Part Number Description Qty
GB5789- FB8- 55 Flange Bolt 8*55 4
72
ST168 F-10 40 014 Oil Seal, Valve 2
73
ST160F-1040003 Spring, Valve 2
74
ST160F-1040007 Retainer, Exhaus t Valve 1
75
ST160F-1040001 Retainer, Intake Valve 1
76
ST160F-1040008 Rotator, Exhaust Va lve 1
77
168.040202.34 Shaft, Rocke r Arm 1
78
ST160 F-10 40 02 2 Rocke r Arm 2
79
ST160 F-10 40 02 4 Screw, Valve Adjustment 2
80
ST168 F-10 40 02 5 lo ck Nut 2
81
GB90-W- 6 Washer (6 6
82
GB 41-N - 6 Nut M6 2
83
168 .04 02 01.3 4 Retainer, Rocker Arm 1
84
ST168 F-10 40 02 7 Stud B olt, Rocker Arm 2
85
168.040004.34 Guide, Push Rod 1
86
ST168F-1040005 Push Rod 2
87
ST160F-1020002-A Gasket, C ylinder Cover 1
88
ST16 8F-10 2010 0- C Cylinder C over Ass embly 1
89
ST160F-1020001 Breather Tube 1
90
GB 578 9- FB 6-1 5 Flange Bolt M6*15 4
91
ST16 0F-1010 00 2 Stud Bolt 2
92
ST168F-1100200-G Gasket, Muffler 1
93
GB16 67- S5 -10 S cre w M5 ×10 2
94
GB90-W-5 Washer (5 2
95
GB93-LW-5 L ock Washer (5 2
96
168 .10120 0. 34 Cover, Muffler 1
97
188.10130 0.34 Spark Arrestor 1
98
GB5 781-B4 -6 Bolt M4X6 4
99
GB5781-B5-10 Bolt M5X10 2
100
168 .101100. 36 Muffler Assembly 1
101
GB1667-S 6-16 Screw M6×16 2
102
GB93-LW-6 L ock Washer (6 6
103
GB 41-N - 8 Nut M8 2
104
GB90-W-8 Washer (8 2
105
GB93-LW-8 L ock Washer (8 2
106
ST168FD-1100003-CARB Gasket, SAI Valve 1
107
ST168FD-1100300- CARB Secondar y Air Intake Valve 1
108
ST16 8F-101010 0 -G Cylinder Head 1
109
ST16 0F-1010 001 Stud Bolt 6*110 2
110
ST168F-1130002-CPE Gas ket, Insulat or 1
111
ST168F-1130001 Insulator, Carburetor 1
112
ST160F-1130003-CPE Gasket, Carburetor 1
113
ST168F-1131000-G C arburetor As sembly 1
114
ST160F-1130004 Washer, Air Clean er Base 1
115
ST 160 F-113 010 0 Choke Handle 1
116
168 .0 9110 0. 34 Base, Air cleaner 1
117
GB5789-FB6-20 Flange Bolt M6*20 5
118
168.091003.36 Element, Air cle aner 1
119
168 .091 200 .36 Cover, Air Cleaner 1
120
ST16 8F-10 9010 0- C Nut, Air Cleaner Cover (Plastic) 2
121
168. 070014.01 Pipe, Reversal Valve 1
122
ST160F-1070007 Clip 1
123
168. 070100 .01 Fuel Tank Cap 1
124
0902.070301.00 Fuel Filter 1
125
GB5789- FB6-29 Flange Bolt M6*29 1
126
168.071000.36 Fuel Tank Assembly 1
127
ST152F D-1070 20 0 Fuel Filter 1
128
ST1P68F-1070006-F Clip 1
129
ST168 F-107 02 00 - G Fuel Cock 1
130
ST168F-1070005-G Tube 2 1
131
168 .070 010. 34 Shroud, Fuel Tank 1
132
ST168F-1070003-G Knob, Fuel Valve 1
133
GB 5781- B 4-12 Bolt M4X12 1
134
ST01F D- 05701001 Switch 1
135
GB5789-FB5-12 Flange Bolt M5*12 1
136
ST188FD-1070006A Clip (8 3
137
ST168F-1070004-G Tube 1 1
138
ST168 FD -2-11 3100 0-17 Standard Main Jet 1
139
ST168 F-2 -11310 00 -17 Altitude Main Jet /
REV 65529-20120601 18
TROUBLESHOOTING
Problem Cause Solution
Semi-trash pump will not start No fuel Add fuel
Faulty spark plug Replace spark plug
Semi-trash pump will not start; Semi-trash pump starts but runs roughly
Semi-trash pump shuts down during operation
Semi-trash pump overheating or performing poorly
Low oil level Fill crankcase to the proper level; place
Choke in the wrong position Adjust choke
Spark plug wire loose Attach wire to spark plug
Out of fuel Fill fuel tank
Low oil level Fill crankcase to the proper level; place
Strainer or hose clogged Remove debris from strainer or hose
Pump not primed Re-prime pump
Suction hose out of water Place suction hose under the surface of
Head limit exceeded Relocate pump so suction head is less
Air leak Tighten connectors and clamps or replace
ENGLISH 65529
semi-trash pump on a flat, level surface
semi-trash pump on a flat, level surface
the water
than discharge head (maximum 98 feet)
seal packing
For further technical support:
Technical Service
Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) Toll Free: 1-877-338-0999 tech@championpowerequipment.com
19 REV 6552920120601
65529 ENGLISH
WARRANTY
WARRANTY
CHAMPION POWER EQUIPMENT
1 YEAR LIMITED WARRANTY
Effective September 1, 2006. Replaces all undated warranties and all warranties dated before September 1, 2006.
Warranty Qualifications
Champion Power Equipment (CPE) will register this warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt from one of CPE’s retail locations as proof of purchase. Please submit your warranty registration and your proof of purchase within ten (10) days of the date of purchase.
Repair/Replacement Warranty
CPE warrants to the original purchaser that the mechanical and electrical components will be free of defects in material and workmanship for a period of one (1) year from the original date of purchase (90 days for commercial & industrial use). Transportation charges on product submitted for repair or replacement under this warranty are the sole responsibility of the purchaser. This warranty applies only to the original purchaser and is not transferable.
Do Not Return The Unit To The Place Of Purchase
Contact CPE’s Technical Service and CPE will troubleshoot any issue via phone or e-mail. If the problem is not corrected by this method, CPE will, at its option, authorize evaluation, repair or replacement of the defective part or component at a CPE Service Center. CPE will provide you with a case number for warranty service. Please keep it for future reference. Repairs or replacements without prior authorization, or at an unauthorized repair facility, will not be covered by this warr anty.
Installation, Use and Maintenance Cont’d.
Normal maintenance such as spark plugs, air filters, adjustments, fuel system cleaning and obstruction due to buildup is not covered by this warranty.
Other Exclusions
This warranty excludes:
– Cosmetic defects such as paint, decals, etc. – Wear items such as filter elements, o-rings, etc. – Accessory parts such as starting batteries, and
storage covers.
– Failures to due acts of God and other force majeure
events beyond the manufacturer’s control.
– Problems caused by parts that are not original
Champion Power Equipment parts.
This warranty does not apply to semi-trash pumps used for prime power in place of a utility.
Limits of Implied Warranty and Consequential Damage
Champion Power Equipment disclaims any obligation to cover any loss of time, use of this product, freight, or any incidental or consequential claim by anyone from using this semi-trash pump. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. A unit provided as an exchange will be subject to the warranty of the original unit. The length of the warranty governing the exchanged unit will remain calculated by reference to the purchase date of the original unit. This warranty gives you certain legal rights which may change from state to state. Your state may also have other rights you may be entitled to that are not listed within this warranty.
Contact Information
Warranty Exclusions
This warranty does not cover the following repairs and equipment:
Normal Wear
Semi-trash pumps need periodic parts and service to perform well. This warranty does not cover repair when normal use has exhausted the life of a part or the equipment as a whole.
Installation, Use and Maintenance
This warranty will not apply to parts and/or labor if this semi-trash pump is deemed to have been misused, neglected, involved in an accident, abused, loaded beyond the semi-trash pump’s limits, modified, installed improperly or connected incorrectly to any electrical component.
Address
Champion Power Equipment, Inc. Customer Service 10006 Santa Fe Springs Rd. Santa Fe Springs, CA 90670 www.championpowerequipment.com
Customer Service
Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) Toll Free:1-877-338-0999 Fax no.: 1 (562) 236-9429
Technical Service
Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) Toll Free: 1-877-338-0999 tech@championpowerequipment.com
REV 65529-20120601 20
Champion Power Equipment, Inc. (CPE),
and the United States Environment Protection Agency (U.S. EPA.)
Emission Control System Warranty
Your Champion Power Equipment (CPE) engine complies with the U.S. EPA emission regulations.
YOUR WARRANTY RIGHTS AND OBLIGATIONS:
The US EPA AND CPE are pleased to explain the Federal Emission Control Systems Warranty on your 2012 small off-road engine and engine powered equipment. New engines and equipment must be designed, built and equipped, at the time of sale, to meet U.S. EPA regulations for small non-road engines. CPE warrants the emission control system on your small off-road engine and equipment for the period of time listed below, provided there has been no abuse, neglect, unapproved modification, or improper maintenance of your equipment.
Your emission control system may include parts such as the carburetor, fuel-injection system, the ignition system, catalytic converter and fuel lines. Also included may be hoses, belts, connectors and other emission related assemblies. Where a warrantable condition exits, CPE will repair your small off-road engine at no cost to you including diagnosis, parts and labor.
MANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE:
This emission control system is warranted for two years, subject to provisions set forth below. If, during the warranty period, emission related part on your engine is defective in materials or workmanship, the part will be repaired or replaced by CPE.
OWNER WARRANTY RESPONSIBILITIES:
As the small off-road engine owner, you are responsible for the performance of the required maintenance listed in your Owner’s Manual. CPE recommends that you retain all your receipts covering maintenance on your small off­road engine, but CPE cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.
As the small off-road engine owner, you should however be aware that CPE may deny you warranty coverage if your small, off-road engine or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications.
You are responsible for presenting your small off-road engine to an Authorized CPE service outlet or alternate service outlet as described in (3)(f.) below, CPE dealer or CPE, Santa Fe Springs, Ca. as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.
If you have any questions regarding your warranty rights and responsibilities, you should contact:
Champion Power Equipment, Inc.
Customer Service
10006 Santa Fe Springs Road
Santa Fe Springs, CA 90670
1-877-338-0999
EMISSION CONTROL SYSTEM WARRANTY
The following are specific provisions relative to your Emission Control System Warranty Coverage.
1. APPLICABILITY: This warranty shall apply to 1997 and later model year small off-road engines. The ECS
Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter.
2. GENERAL EMISSIONS WARRANTY COVERAGE
CPE warrants to the original, end-use purchaser of the new engine or equipment and to each subsequent purchaser that each of its small off-road engines is: a. Designed, built and equipped so as to conform at the time of sale with applicable regulations under section 213 of the Clean Air Act, as amended, 42 U.S.C. 7401 et seq. b. Free from defects in materials and workmanship that cause the failure of a warranted part to be identical in all material respects to the part as described in the engine manufacturer’s application for certification for a period of two years.
3. THE WARRANTY ON EMISSION-RELATED PARTS WILL BE INTERPRETED AS FOLLOWS:
a. Any warranted part that is not scheduled for replacement as required maintenance in the Owners Manual shall be warranted for the ECS Warranty Period. If any such part fails during the ECS Warranty Period, it shall be repaired or replaced by CPE according to Subsection “d” below. Any such part repaired or replaced under the ECS Warranty shall be warranted for any remainder of the ECS Warranty Period. b. Any warranted, emissions-related part which is scheduled only for regular inspection as specified in the Owners Manual shall be warranted for the ECS Warranty Period. A statement in such written instructions to the effect of “repair or replace as necessary”, shall not reduce the ECS Warranty Period. Any such part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period. c. Any warranted, emissions-related part which is scheduled for replacement as required maintenance in the Owner’s Manual shall be warranted for the period of time prior to the first scheduled replacement point for that part. If the part fails prior to the first scheduled replacement, the part shall be repaired or replaced by CPE according to Subsection “d” below. Any such emissions-related part repaired or replaced under the ECS Warranty, shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point for such emissions-related part. d. Repair or replacement of any warranted, emissions-related part under this ECS Warranty shall be performed at no charge to the owner at a CPE Authorized Service Outlet. e. The owner shall not be charged for diagnostic labor which leads to the determination that a part covered by the ECS Warranty is in fact defective, provided that such diagnostic work is performed at a CPE Authorized Service Outlet. f. CPE shall pay for covered emissions warranty repairs at non-authorized service outlets under the following circumstances: i. The service is required in a population center with a population over 100,000 according to U.S. Census 2000 without a CPE Authorized Service Outlet AND ii. The service is required more than 100 miles from a CPE Authorized Service Outlet. The 100 mile limitation does not apply in the following states: Alaska, Arizona, Colorado, Hawaii, Idaho, Montana, Nebraska, Nevada, New Mexico, Oregon, Texas, Utah and Wyoming. g. CPE shall be liable for damages to other original engine components or approved modifications proximately caused by a failure under warranty of an emission-related part covered by the ECS Warranty. h. Throughout the ECS Warranty Period, CPE shall maintain a supply of warranted emission-related parts sufficient to meet the expected demand for such emission-related parts. i. Any CPE Authorized and approved emission-related replacement part may be used in the performance of any ECS Warranty maintenance or repair and will be provided without charge to the owner. Such use shall not reduce CPE’s warranty obligation. j. Unapproved add-on or modified parts may not be used to modify or repair a CPE engine. Such use voids this ECS Warranty and shall be sufficient grounds for disallowing an ECS Warranty claim. CPE shall not be liable hereunder for failures of any warranted parts of a CPE engine caused by the use of such an unapproved add-on or modified part.
EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine)
Systems covered by this warranty
Parts Description
Fuel Metering System
Fuel regulator, Carburetor and internal parts
Air Induction System
Air cleaner, Intake manifold
Ignition System
Spark plug and parts, Magneto ignition system
Exhaust System
Exhaust manifold, catalytic converter
Miscellaneous Parts
Tubing, Fittings, Seals, Gaskets, and Clamps associated with these listed systems. Evaporative Emissions
Fuel Tank, Fuel Cap, Fuel Line, Fuel Line Fittings, Clamps, Pressure Relief Valves, Control Valves, Control Solenoids, Electronic Controls, Vacuum Control Diaphragms, Control Cables, Control Linkages, Purge Valves, Vapor Hoses, Liquid/Vapor Separator, Carbon Canister, Canister Mounting Brackets, Carburetor Purge Port Connector
TO OBTAIN WARRANTY SERVICE:
You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours. Alternate service locations defined in Section (3)(f.) above must be approved by CPE prior to service. Claims for repair or adjustment found to be caused solely by defects in material or workmanship will not be denied because the engine was not properly maintained and used.
If you have any questions regarding your warranty rights and responsibilities, or to obtain warranty service, please write or call Customer Service at Champion Power Equipment, Inc.
Champion Power Equipment, Inc.
10006 Santa Fe Springs Road
Santa Fe Springs, CA 90670
1-877-338-0999
Attn.: Customer Service
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