REGISTER YOUR PRODUCT ONLINE
at championpowerequipment.com
OPERATOR'S MANUAL
MODEL #100462
6500W PORTAbLE GENERATOR
or visit championpowerequipment.com
READ AND SAVE THIS MANUAL. This manual contains important safety precautions which should be read and understood before operating the product.
Failure to do so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
RE V 20221019 Champion Power Equipment, Inc., Santa Fe Springs, CA USA
100462 - 6500W PORTABLE GENERATOR
TABLE OF CONTENTS
TABLE OF CONTENTS
Introduction ................................................ 3
Safety Definitions
Important Safety Instructions
Fuel Safety ...................................................... 6
Safety Symbols ..................................................7
Operation Symbols .............................................. 8
Safety Labels ................................................... 10
Controls and Features ...............................11
Generator ....................................................... 11
Control Panel ................................................... 12
Parts Included .................................................. 13
Tools Needed ...................................................13
Assembly ...................................................14
Unpacking ......................................................14
Install the Wheel Kit ............................................14
Add Engine Oil .................................................. 14
Add Fuel ........................................................15
Grounding ...................................................... 16
Operation ...................................................17
Generator Location .............................................17
Surge Protection ...............................................17
Starting the Engine .............................................17
Connecting Electrical Loads ...................................18
Do Not Overload Generator ....................................18
Stopping the Engine ............................................ 19
Operation at High Altitude .....................................19
....................................... 3
.................... 4
Maintenance ..............................................19
Cleaning the Generator ........................................20
Changing the Engine Oil .......................................20
Cleaning and Adjusting the Spark Plug(s) .....................20
Cleaning the Air Filter ..........................................20
Cleaning the Spark Arrestor ...................................21
Adjusting the Governor ......................................... 21
Maintenance Schedule .........................................21
Storage ..................................................... 21
Short Term Storage (up to 1 year) .............................22
Long Term Storage (over 1 year) ..............................22
Removing from Storage ........................................22
Specifications ........................................... 23
Generator Specifications .......................................23
Engine Specifications ..........................................23
Oil Specifications ...............................................23
Fuel Specifications .............................................23
Spark Plug Specifications ...................................... 23
Valve Specifications ............................................23
Temperature Specifications ....................................23
ICES–002 Warning .............................................23
Troubleshooting ........................................ 24
2
100462 - 6500W PORTABLE GENERATOR
INTRODUCTION
INTRODUCTION
Congratulations on your purchase of a Champion Power
Equipment (CPE) product. CPE designs, builds, and supports
all of our products to strict specifications and guidelines. With
proper product knowledge, safe use, and regular maintenance,
this product should bring years of satisfying service.
Every effort has been made to ensure the accuracy and
completeness of the information in this manual at the time
of publication, and we reserve the right to change, alter and/
or improve the product and this document at any time without
prior notice.
Since CPE highly values how our products are designed,
manufactured, operated and are serviced, and also highly
value your safety and the safety of others, we would like you to
take the time to review this product manual and other product
materials thoroughly and be fully aware and knowledgeable
of the assembly, operation, dangers and maintenance of the
product before use. Fully familiarize yourself, and make sure
others who plan on operating the product fully familiarize
themselves too, with the proper safety and operation
procedures before each use. Please always exercise common
sense and always err on the side of caution when operating
the product to ensure no accident, property damage, or injury
occurs. We want you to continue to use and be satisfied with
your CPE product for years to come.
When contacting CPE about parts and/or service, you will
need to supply the complete model and serial numbers of your
product. Transcribe the information found on your product’s
nameplate label to the table below
SAFETY DEFINITIONS
The purpose of safety symbols is to attract your attention to
possible dangers. The safety symbols, and their explanations,
deserve your careful attention and understanding. The safety
warnings do not by themselves eliminate any danger. The
instructions or warnings they give are not substitutes for proper
accident prevention measures.
DANGER
DANGER indicates a hazardous situation which,if not
avoided, will result in death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION
CAUTION indicates a hazardous situation which, if not
avoided, could result in minor or moderate injury.
NOTICE
NOTICE is used to address practices not related to physical
injury.
CPE TECHNICAL SUPPORT TEAM
1-877-338-0999
MODEL NUMBER
100462
SERIAL NUMBER
DATE OF PURCHASE
PURCHASE LOCATION
3
100462 - 6500W PORTABLE GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
IMPORTANT SAFETY INSTRUCTIONS
DANGER
Generator exhaust contains carbon monoxide, a colorless,
odorless, poison gas. Breathing carbon monoxide will cause
nausea, dizziness, fainting or death. If you start to feel dizzy
or weak, get to fresh air immediately.
OPERATE GENERATOR OUTDOORS ONLY IN A WELL
VENTILATED AREA.
DO NOT operate the generator inside any building, including
garages, basements, crawlspaces and sheds, enclosure or
compartment, including the generator compartment of a
recreational vehicle.
DO NOT allow exhaust fumes to enter a confined area
through windows, doors, vents or other openings.
DANGER
Using a generator indoors CAN KILL YOU IN MINUTES.
Generator exhaust contains carbon monoxide. This is a
poison you cannot see or smell.
NEVER use inside a home or garage, EVEN IF doors and
windows are open.
ONLY use OUTSIDE and far away from windows, doors,
and vents.
WARNING
Operation of this equipment may create sparks that can
start fires around dry vegetation.
A spark arrestor may be required. The operator should
contact local fire agencies for laws or regulations relating to
fire prevention requirements.
DANGER
Generator produces powerful voltage.
DO NOT touch bare wires or receptacles.
DO NOT use electrical cords that are worn, damaged or
frayed. Use Champion electrical cords only for proper
application.
DO NOT operate generator in wet weather.
DO NOT allow children or unqualified persons to operate or
service the generator
Use a ground fault circuit interrupter (GFCI) in damp areas
and areas containing conductive material such as metal
decking.
Connection to your home’s electrical system requires a
listed 30A transfer switch installed by a licensed electrician
and approved by the local authority having jurisdiction. The
connection must isolate the generator from the utility power
and must comply with all applicable laws and electrical
codes.
Install battery-operated carbon monoxide alarms or plug-in
carbon monoxide alarms with battery back-up according to
the manufacturer’s instructions.
DANGER
Rotating parts can entangle hands, feet, hair, clothing and/
or accessories. Traumatic amputation or severe laceration
can result.
Keep hands and feet away from rotating parts.
Tie up long hair and remove jewelry.
Operate equipment with guards in place.
DO NOT wear loose-fitting clothing, dangling drawstrings or
items that could become caught.
WARNING
Sparks can result in fire or electrical shock.
When servicing the generator:
Disconnect the spark plug wire and place it where it cannot
contact the plug or any other metal object.
DO NOT check for spark with the plug removed.
Use only approved spark plug testers.
4
100462 - 6500W PORTABLE GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
WARNING
Running engines produce heat. Severe burns can occur on
contact. Combustible material can catch fire on contact.
DO NOT touch hot surfaces.
Avoid contact with hot exhaust gases.
Allow equipment to cool before touching.
Maintain at least 3 ft. (91.4 cm) of clearance on all sides to
ensure adequate cooling.
Maintain at least 5 ft. (1.5 m) of clearance from combustible
materials.
WARNING
Rapid retraction of the starter cord will pull hand and arm
towards the engine faster than you can let go. Unintentional
startup can result in entanglement, traumatic amputation or
laceration. Broken bones, fractures, bruises or sprains could
result.
When starting engine, pull the starter cord slowly until
resistance is felt and then pull rapidly to avoid kickback.
DO NOT start or stop the engine with electrical devices
plugged in and turned on.
CAUTION
Improper treatment or use of the generator can damage it,
shorten its life and void your warranty.
Use the generator only for intended uses.
Operate only on level surfaces.
DO NOT expose generator to excessive moisture, dust,
or dirt.
DO NOT allow any material to block the cooling slots.
If connected devices overheat, turn them off and disconnect
them from the generator.
DO NOT use the generator if:
– Electrical output is lost
– Equipment sparks, smokes or emits flames
– Equipment vibrates excessively
WARNING
Medical and life support uses.
In case of emergency, call 911 immediately.
NEVER use this product to power life support devices or life
support appliances.
CAUTION
Exceeding the generator’s running capacity can damage the
generator and/or electrical devices connected to it.
DO NOT overload the generator.
DO NOT tamper with the governed speed.
DO NOT modify the generator in any way.
CAUTION
Start the generator and allow the engine to stabilize before
connecting electrical loads.
Connect electrical equipment in the off position, and then
turn them on for operation.
Turn electrical equipment off and disconnect before
stopping the generator.
NEVER use this product to power medical devices or
medical appliances.
Inform your electricity provider immediately if you or anyone
in your household depends on electrical equipment to live.
Inform your electrical provider immediately if a loss of power
would cause you or anyone in your household to experience
a medical emergency.
5
100462 - 6500W PORTABLE GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
Fuel Safety
DANGER
GASOLINE AND GASOLINE VAPORS ARE HIGHLY
FLAMMABLE AND EXPLOSIVE.
Fire or explosion can cause severe burns or death.
Gasoline and gasoline vapors:
– Gasoline is highly flammable and explosive.
– Gasoline can cause a fire or explosion if ignited.
– Gasoline is a liquid fuel but it’s vapors can ignite.
– Gasoline is a skin irritant and needs to be cleaned up
immediately if spilled on skin or clothes.
– Gasoline has a distinctive odor, this will help detect potential
leaks quickly.
– In any petroleum gas fire, flames should not be extinguished
unless by doing so the fuel supply valve can be turned OFF.
This is because if a fire is extinguished and a supply of
fuel is not turned OFF, then an explosion hazard could be
created.
When operating the generator:
DO NOT move or tip the generator during operation.
DO NOT tip the generator or allow fuel or oil to spill.
When transporting or servicing the generator:
Make certain that the fuel valve is in the OFF position,
the gasoline tank is empty.
Disconnect the spark plug wire.
When storing the generator:
Store away from sparks, open flames, pilot lights, heat and
other sources of ignition.
Do not store generator or gasoline near furnaces, water heaters,
or any other appliances that produce heat or have automatic
ignitions.
WARNING
Never use a gasoline container, gasoline tank, or any other
fuel item that is damaged or appears damaged.
– Gasoline expands or contracts with ambient temperatures.
Never fill the gasoline tank to full capacity, as gasoline
needs room to expand if temperatures rise.
When adding or removing gasoline:
Turn the generator off and let it cool for at least two minutes
before removing the gasoline cap. Loosen the cap slowly to
relieve pressure in the tank.
Only fill or drain gasoline outdoors in a well-ventilated area.
DO NOT pump gasoline directly into the generator at the gas
station. Use an approved container to transfer the fuel to the
generator.
DO NOT overfill the gasoline tank.
Always keep gasoline away from sparks, open flames, pilot
lights, heat and other sources of ignition.
DO NOT light or smoke cigarettes.
When starting the generator:
DO NOT attempt to start a damaged generator.
Make certain that the gasoline cap, air filter, spark plug, fuel
lines and exhaust system are properly in place.
Allow spilled gasoline to evaporate fully before attempting to
start the engine.
Make certain that the generator is resting firmly on level
ground.
6
100462 - 6500W PORTABLE GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
Safety Symbols
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of
these symbols will allow you to more safely operate the product.
SYMBOL MEANING
Read Operator’s Manual. To reduce the risk of injury, user must read and understand operator’s
manual before using this product.
Clearance. Keep all objects at least 5 feet from this machine. Heat from the muffler and exhaust
gas can ignite combustible objects.
Ground. Consult with local electrician to determine grounding requirements before operation.
Electric Shock. Failure to use in dry conditions and to observe safe practices can result in electric
shock. Improper connections to a building can allow current to backfeed into utility lines, creating an
electrocution hazard. A transfer switch must be used when connecting to a building.
Fire/Explosion. Fuel and its vapors are extremely flammable and explosive. Fire or explosion can
cause severe burns or death. Operation of this equipment may create sparks that can start fires
around dry vegetation. A spark arrestor may be required. The operator should contact local fire
agencies for laws or regulations relating to fire prevention requirements.
Hot Surface. To reduce the risk of injury or damage, avoid contact with any hot surface.
Open Flame Alert. Fuel and its vapors are extremely flammable and explosive. Keep fuel away from
smoking, open flames, sparks, pilot lights, heat, and other ignition sources.
Wet Conditions Alert. Do not expose to rain or use in damp locations.
7
100462 - 6500W PORTABLE GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
Operation Symbols
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of
these symbols will allow you to more safely operate the product.
SYMBOL MEANING
Engine START
Engine ON
Engine STOP
Locking Receptacle
Circuit Breaker Reset: Push
Circuit Breaker Reset: Flip
Neutral Bonded to Frame. Neutral
circuit IS electrically connected to the
frame/ground of the generator.
SYMBOL MEANING
Fuel Valve OFF.
Choke
Run
Check Oil Level. Recommended oil is
5W-30. The engine can be seriously
damaged without oil. Always check
the oil level before using. The
machine must be resting firmly on
level ground when checking.
Check Fuel Level. Use clean, fresh,
regular unleaded gasoline with a
minimum octane rating of 87 and an
ethanol content of less than 10% by
volume.
Fuel Valve ON.
Hertz. Shown on Intelligauge as
“F##.#”
Volts. Shown on Intelligauge as
“U###”
Runtime. Shown on Intelligauge as
“###.#”
Ground Terminal
Fuel Valve ON.
Fuel Valve OFF.
Engine Switch ON. Press the Engine
Switch to “ON” position.
Engine Switch OFF. Press the Engine
Switch to “OFF” position.
Choke. Move choke lever to “CHOKE”
position.
8
100462 - 6500W PORTABLE GENERATOR
SYMBOL MEANING
Choke. Move choke lever to “RUN”
position.
Recoil Starter. Pull recoil starter to
start the engine.
Plug In. Plug in desired devices.
Unplug. Unplug devices when turning
generator off.
IMPORTANT SAFETY INSTRUCTIONS
9
100462 - 6500W PORTABLE GENERATOR
PELIGRO
El uso de un generador en
interiores PUEDE MATARLO EN
MINUTOS. El escape del
generador contiene monóxido de
carbono. Éste es un veneno que no
se puede ver ni oler.
•
NUNCA lo use dentro del hogar ni
el garaje, INCLUSO SI las puertas
y ventanas están abiertas.
•
Úselo SÓLO a la INTEMPERIE
lejos de ventanas, puertas, y
orificios de ventilación.
DANGER
Utiliser une génératrice à l’intérieur
PEUT VOUS TUER EN QUELQUES
MINUTES. L’échappement de la
génératrice contient du monoxyde de
carbone. Il s’agit d’un poison que vous
ne pouvez ni voir ni sentir.
•
Ne l’utilisez JAMAIS dans la
maison ou le garage MÊME SI les
portes et les fenêtres sont ouvertes.
•
Utilisez la UNIQUEMENT À
L’E XTÉ RI EUR , loin des fenêtres,
portes et trappes de ventilation.
NEVER use inside a
home or garage,
EVEN IF doors and
windows are open.
ONLY use OUT SIDE
and far away from
windows, doors,
and vents.
DANGER
Using a generator indoors CAN KILL
YOU IN MINUTES. Generator exhaust
contains carbon monoxide. This is a
poison you cannot see or smell.
1028-L-SF-E
UNLEADED FUEL ONLY. Minimum octane rating
of 87. Maximum 10% et hanol.
GASOLINA REGULAR SOLAMENTE. 87 octanos
como mínimo. M áximo de etanol de 10 %.
ESSENCE SANS PLOMB SEULEMENT. Indice
d’octane min imal de 87. Maximum 10 % d'éthan ol.
1032-L-OP-B
WARNING
DO NOT TOUCH!
Exhaust gases, muf fler
and engine components
are extremely HOT and
cause burns.
Operation of this equipm ent may create sparks tha t can start
fires around dry veget ation. A spark arrest or may be
required. The operator should contact local fire agencies for
laws and regulations rela ting to fire prevention req uirements.
If installed, clean ever y 100 hours or every seas on.
ADVERTENCIA
¡NO TOCAR! Los gases de
escape, el silenciador y los
compnonentes del motor están
extremadamente CA LIENTES y
causan quemaduras.
La operación de este equ ipo puede producir chisp as que pueden provocar
incendios alrededor de la vegetación seca. Un supresor de chispas puede que
sea necesario. El operador debe comunicarse con las agencias locales de
bomberos para las leyes y reglamentos relativos a los requisitos de prevención
de incendios. Si está ins talado, limpie cada 100 hor as o cada temporada.
AVERTISSEMENT
NE PAS TOUCHER! Les gaz
d’échappement, le silencieux
et les pièces du moteur sont
extrêmement CHAU DS et
peuvent causer des brûlures.
Cet équipement peut crée r des étincelles et provoq uer un incendie dans la
végétation sèche. Un pa re-étincelles peut êt re requis. L’utilisateur doit
communiquer avec le servi ce d’incendie local pour con naître les lois et
les règlements en matièr e de prévention des incendie s. Si elle est
installée, nettoyez la g énératrice toutes les 100 heures ou chaque saison.
1035-L-SF-C
IMPORTANT SAFETY INSTRUCTIONS
Safety Labels
These labels warn you of potential hazards that can cause serious injury. Read them carefully.
If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement.
A
B
Top
C
Back
LABEL DESCRIPTION
A
B
C
10
Safety Icons/
CO Danger
Fuel
Hot Surface
100462 - 6500W PORTABLE GENERATOR
CONTROLS AND FEATURES
CONTROLS AND FEATURES
Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and
features. Save this manual for future reference.
Generator
9
1
2
3
8
4
5
6
1. Gasoline Tank – 6 gal. (22.9 L)
2. Choke – Used to start the engine.
3. Fuel Valve – Used to turn fuel supply on and off to engine.
4. Air Filter – Protects the engine by filtering dust and debris
from the intake air.
5. Recoil Starter – Used to manually start the engine
6. Never Flat Wheels – 8 in. (20.3 cm)
7
10
7. Oil Fill Cap/Dipstick – Used to check and fill oil level.
8. Control Panel – See “Control Panel” section.
9. Folding Handle – Used to move unit by lifting and rolling
on wheels. Do not use to lift or carry the unit.
10. Ground Terminal – Consult an electrician for local
grounding regulations.
11
100462 - 6500W PORTABLE GENERATOR
Control Panel
CONTROLS AND FEATURES
A
1. Circuit Breakers (Push Reset) – Protects the generator
against electrical overloads.
2. Circuit Breakers (Flip Reset) – Protects the generator
against electrical overloads.
3. Intelligauge – Three mode digital meter for displaying run
time, voltage and hertz.
4. Engine Switch – Used to put in START mode or STOP the
generator.
B
3
2
1
RECEPTACLES
(4×) 120V AC, 20A (NEMA 5-20R)
A
A
B
Y
May be used to supply electrical power for
operation of 120 Volt AC, 20 Amp, single
phase, 60 Hz electrical loads.
120/240V AC, 30A Locking (NEMA L14-30R)
May be used to supply electrical power for
operation of 120/240 Volt AC, 30 Amp, single
phase, 60 Hz electrical loads.
4
12
100462 - 6500W PORTABLE GENERATOR
Parts Included
Accessories
Oil Funnel ................................................................. 1
Assembly Parts
Wheels
8 in. (20.3 cm) Never Flat Wheel (A) ............................ 2
Roll Pin (B) ........................................................... 2
Large R-clip (C) ..................................................... 2
Engine Vibration Mounts
Support Leg with Vibration Mounts (D) ........................ 1
Flange Bolt (M8×16) (E) ........................................... 2
Flange Lock Nut (M8) (F) .......................................... 2
Folding Handle
Handle (G) ............................................................ 1
Short Pin (H) ......................................................... 1
Small R-clip (I) ....................................................... 1
CONTROLS AND FEATURES
Tools Needed
– Wrench/Socket Set (metric)
– Pliers
13
100462 - 6500W PORTABLE GENERATOR
ASSEMBLY
ASSEMBLY
Your generator requires some assembly. This unit ships from
our factory without oil. It must be properly serviced with fuel
and oil before operation.
If you have any questions regarding the assembly of your
generator, call our Technical Support Team at 1-877-338-0999.
Please have your serial number and model number available.
Unpacking
1. Set the shipping carton on a solid, flat surface.
2. Remove everything from the carton except the generator.
3. Carefully cut each corner of the box from top to bottom.
Fold each side flat on the ground to provide a surface area
to work with the generator.
Install the Wheel Kit
CAUTION
The wheel kit is not intended for over-the-road use.
1. Before adding fuel and oil, tip the generator on it’s end.
E
D
Install the Handle
1. Place the Handle (G) inside the mounting channel on the
frame.
2. Secure the Handle to the frame using an Short Pin (H).
3. Place an R-clip (I) on the end of the Short Pin and fasten
securely.
I
H
F
G
2. Slide the Roll Pin (B) through the Wheel (A) from the
outside.
3. Slide the Roll Pin through the mount point on the frame.
4. Secure with the R-clip (C).
5. Repeat to attach the second Wheel.
A
B
Install the Support Leg
1. Attach the Support Leg (D) to the generator frame with
Flange Bolts (E) and Flange Lock Nuts (F).
2. Slowly tip the generator back down so that it rests on the
Wheels and Support Leg.
C
Add Engine Oil
WARNING
DO NOT attempt to crank or start the engine before it has
been properly filled with the recommended type and amount
of oil. Damage to the generator as a result of failing to follow
these instructions will void your warranty.
B
NOTICE
The generator rotor has a sealed, pre-lubricated ball bearing
that requires no additional lubrication for the life of the
bearing.
NOTICE
The recommended oil type for typical use is 5W-30
automotive oil. However, using the listed conventional oils
shown in the “Recommended Engine Oil Type” chart may be
used for typical use including the first 5 hours of the breakin run time period of the engine.
If running generator in extreme temperatures, refer to the
“Recommended Engine Oil Type” chart.
14
100462 - 6500W PORTABLE GENERATOR
ASSEMBLY
Recommended Engine Oil Type
10W-30
10W-405W-30
5W-30 Full Synthetic
-20 0 20 40 60
°F
-28.9
°C -17. 8 -6.7 4.4 15.6 26.7 37.8 48.9
Ambient temperature
1. Place the generator on a flat, level surface.
2. Remove oil fill cap/dipstick to add oil.
3. Using a funnel, add up to 1.2 qt. (1.1 L) of oil (not included)
and replace oil fill cap/dipstick. DO NOT OVERFILL.
80 100 120
NOTICE
The first 5 hours of run time are the break-in period for the
unit. During the break in period stay at or below 50% of the
running watt rating and vary the load occasionally to allow
stator windings to heat and cool. Adjusting the load will also
cause engine speed to vary and help seat piston rings. After
the 5 hour break-in period, change the oil.
NOTICE
Weather will affect engine oil and engine performance.
Change the type of engine oil used based on weather
conditions to suit the engine needs.
NOTICE
Synthetic oil may be used after the 5 hour initial breakin period. Using synthetic oil does not increase the
recommended oil change interval. Full synthetic 5W-30 oil
will aid in starting in cold ambient <5º C (41º F).
4. Check engine oil level daily and add as needed.
MAX
OIL DIP STICK
NOTICE
Once oil has been added, a visual check should show oil
about 1-2 threads from running out of the fill hole.
If using the dipstick to check oil level, DO NOT screw in the
dipstick while checking.
NOTICE
Check oil often during the break-in period. Refer to the
Maintenance section for recommended service intervals.
Add Fuel
DANGER
Gasoline vapors are highly flammable and extremely
explosive.
DO NOT light or smoke cigarettes. Fire or explosion can
cause severe burns or death.
Only fill or drain fuel outdoors in a well-ventilated area.
DO NOT pump gasoline directly into the generator. Use an
approved container to transfer the fuel to the generator.
Never use a gasoline container, gasoline tank, or any
other fuel item that is broken, cut, torn or damaged.
DO NOT overfill the gasoline tank. Always keep fuel away
from sparks, open flames, pilot lights, heat and other
sources of ignition.
Use clean, fresh, regular unleaded gasoline with a minimum
octane rating of 87 and an ethanol content of 10% or less by
volume. ybc
DO NOT mix oil with gasoline.
1. Remove the gasoline cap.
CAUTION
The engine is equipped with a low oil shut-off and will stop
when the oil level in the crankcase falls below the threshold
level.
15
100462 - 6500W PORTABLE GENERATOR
ASSEMBLY
2. Slowly add gasoline to the tank. DO NOT OVERFILL.
Gasoline can expand after filling. A minimum of ¼
in. (6.4 mm) of space left in the tank is required for
gasoline expansion, although more than ¼ in. (6.4 mm) is
recommended. Gasoline can be forced out of the tank as a
result of expansion if overfilled, and can affect the stable
running condition of the generator.
3. Screw on the gasoline cap and wipe away any spilled fuel.
CAUTION
Use regular unleaded gasoline with a minimum octane
rating of 87 and an ethanol content of 10% or less by
volume.
NOTICE
Our engines work well with 10% or less ethanol blend
gasoline. When using ethanol-gasoline blends there are
some issues worth noting:
– Ethanol-gasoline blends can absorb more water than
gasoline alone.
– These blends can eventually separate, leaving water or a
watery goo in the tank, fuel valve and carburetor.
– With gravity-fed supplies, the compromised gasoline can
be drawn into the carburetor and cause damage to the
engine and/or potential hazards.
– There are only a few suppliers of fuel stabilizer that are
formulated to work with ethanol-gasoline blends.
– Any damages or hazards caused by using improper
gasoline, improperly stored gasoline, and/or
improperly formulated stabilizers, are not covered by
manufacturer’s warranty.
It is advisable to always shut off the gasoline supply, run the
engine to starvation and drain the tank when the equipment
is not in use for more than 30 days.
DO NOT mix oil and gasoline.
Fill tank to approximately ¼ in. (6.4 mm) below the top of
the tank to allow for gasoline expansion.
DO NOT pump gasoline directly into the generator at the
pump. Use an approved container to transfer the gasoline to
the generator.
DO NOT fill tank indoors.
DO NOT fill tank when the engine is running or hot.
DO NOT overfill the tank.
DO NOT light cigarettes or smoke when filling the tank.
WARNING
Pouring gasoline too fast through the fuel screen may result
in blow back of gasoline at the operator while filling.
Grounding
Your generator must be properly connected to an appropriate
ground to help prevent electric shock.
WARNING
Failure to properly ground the generator can result in
electric shock.
A ground terminal connected to the panel of the generator has
been provided (see Controls and Features for terminal location).
For remote grounding, connect a length of heavy gauge
(12 AWG minimum) copper wire between the generator ground
terminal and a copper rod driven into the ground. We strongly
recommend that you consult with a qualified electrician to
ensure compliance with local electrical codes.
Neutral Floating*
– Neutral circuit IS NOT electrically connected to the frame/
ground of the generator.
– The generator (stator winding) is isolated from the frame
and from the AC receptacle ground pin.
– Electrical devices that require a grounded receptacle pin
connection will not function if the receptacle ground pin is
not functional.
16
100462 - 6500W PORTABLE GENERATOR
OPERATION
Neutral Bonded to Frame*
– Neutral circuit IS electrically connected to the frame/ground
of the generator.
– The generator system ground connects lower frame
cross-member below the alternator. The system ground is
connected to the AC neutral wire.
* See your Specifications section for specified type of grounding.
OPERATION
Generator Location
WARNING
NEVER operate the generator inside any building, garage,
basement, crawlspace, shed, enclosure or compartment,
including a generator compartment of a recreational vehicle.
NEVER operate or start the generator in the back of an
SUV, camper, trailer, truck bed (regular sides, flat or other
configuration), under staircases, stairwells, next to walls
or buildings or in any other location that will not allow for
adequate cooling of the generator or for the proper exit of
the exhaust flow from the muffler system.
DO NOT operate or store the generator in wet weather
conditions such as rain or snow. Using a generator in wet
conditions could result in serious injury or death due to
electrocution.
In some state’s generators may be required to be registered
with the local utility company when used at construction
sites and may be subject to additional rules and regulations,
consult your local municipal authority.
Generators should always be operated on a flat, level
surface at all times (even when not in operation).
Generators must have a minimum of 5 feet (1.5 m) of
clearance from all combustible material.
Generators must also have a minimum of 3 feet (91.4 cm)
of air flow clearance on all sides to allow for adequate
performance cooling, maintenance and servicing.
WARNING
During operation the muffler and exhaust fumes will
become hot. If adequate cooling and breathing space are
not supplied, or if the generator is blocked or enclosed,
temperatures can become extremely heated and may lead
to fire.
WARNING
Do not expose to rain or use in damp locations.
Keep all objects a minimum of 5 feet (1.5m) away from the
generator at all times. Heat from the muffler surface and
exhaust gas stream can ignite combustible materials.
WARNING
If you must operate in rain or damp locations, DO NOT
operate without proper protection of the electrical
components.
Use of a safety canopy that is fire retardant and will provide
proper air ventilation for the engine exhaust gas stream may be
used.
Visit championpowerequipment.com or call to find your Storm
Shield cover.
Surge Protection
Electronic devices, including computers and many
programmable appliances use components that are designed
to operate within a narrow voltage range and may be affected
by momentary voltage fluctuations. While there is no way to
prevent voltage fluctuations, you can take steps to protect
sensitive electronic equipment.
– Install UL1449, CSA-listed, plug-in surge suppressors on the
outlets feeding your sensitive equipment.
Surge suppressors come in single- or multi-outlet styles.
They’re designed to protect against virtually all shortduration voltage fluctuations.
Always place the generator in a well-ventilated area. NEVER
place the generator near air intake vents or where exhaust
fumes could be drawn into occupied or confined spaces.
Always carefully consider wind and air currents when
positioning generator.
Always allow generators to properly cool before transport or
for storage purposes.
Failure to follow proper safety precautions may result in
personal injury, damage to the generator and void the
manufacturer’s warranty.
Starting the Engine
1. Make certain the generator is on a flat, level surface.
2. Disconnect all connected electrical loads from the
generator. Never start or stop the generator with electrical
devices plugged in or turned on.
3. Turn the gasoline fuel valve to the “ON” position.
4. Push the engine switch to the “ON” position.
5. Move the choke to the CHOKE position. Note: for restarting
a warm engine, move the choke to 75% of the CHOKE
position.
17
100462 - 6500W PORTABLE GENERATOR
OPERATION
6. Pull the starter cord slowly until resistance is felt and then
pull rapidly.
7. As soon as engine starts, move the choke to the “RUN”
position over a 2-5 second duration.
8. Connect electrical loads.
NOTICE
Keep choke in “CHOKE” position for only 1 pull of the recoil
starter. After first pull, move choke to the “RUN” position for
up to the next 3 pulls of the recoil starter. Too much choke
leads to spark plug fouling/engine flooding due to the lack of
incoming air. This will cause the engine not to start.
NOTICE
For gasoline restarts with hot engine in hot ambient
> 30°C (86°F): Keep the choke in 75% of the “CHOKE”
position for only 1 pull of the recoil starter. After first pull,
move choke to the “RUN” position for up to 3 more pulls
of the recoil starter. Too much choke leads to spark plug
fouling/engine flooding due to the lack of incoming air. This
will cause the engine not to start.
NOTICE
For gas starting in cold ambient <15°C (59°F): the choke
must be in 100% of the “CHOKE” position for recoil start
procedures. Do not over-choke. As soon as engine starts,
gradually move the choke lever to the “RUN” position over a
2-5 second duration.
WARNING
Always remember to plug your appliances directly into the
generator and do not plug the generator power cord into any
electrical outlet or connect to the circuit breaker panel in
your home. Connecting a generator to your home’s electric
utility company’s power lines, or to another power source,
called ‘backfeeding’ is a dangerous practice that is illegal in
many states and municipalities.
This action if done incorrectly could damage your generator,
appliances and could cause serious injury or death to you
or a utility worker when attempting to restore power during
an outage occurrence in the neighborhood who may then
unexpectedly encounter high voltage on the utility line and
suffer a fatal shock.
Whether injuries occur or not, if installed incorrectly and not
to applicable laws and codes, you may be subject to fines or
the utility company may disconnect your home power should
this practice be found in your home.
If the generator will be connected to a building electrical
system, those connections must isolate the generator power
from the utility power. You are responsible for ensuring your
generator’s electricity does not backfeed into the electric
utility power lines. These connections must comply with
all applicable laws and codes – Consult your local utility
company or a qualified electrician to properly install this
connection.
Do Not Overload Generator
Capacity
NOTICE
If the engine starts but does not run make certain that the
generator is on a flat, level surface. The engine is equipped
with a low oil sensor that will prevent the engine from
running when the oil level falls below a critical threshold.
Connecting Electrical Loads
Let the engine stabilize and warm up for a few minutes after
starting.
Plug in and turn on the desired 120 or 240 (if applicable) Volt AC
single phase, 60 Hz electrical loads.
– DO NOT connect 3-phase loads to the generator.
– DO NOT overload the generator.
– Use only a high quality, insulated, compatible (3-wire or
4-wire) grounded cord set rated equal to or greater (volts
and amps) than the receptacle plugging into.
Follow these simple steps to calculate the running and starting
watts necessary for your purposes:
1. Select the electrical devices you plan on running at the
same time.
2. Total the running watts of these items. This is the amount
of power you need to keep your items running.
3. Identify the highest starting wattage of all devices
identified in step 1. Add this number to the number
calculated in step 2. Starting wattage is the extra burst
of power needed to start some electric driven equipment.
Following the steps listed under “Power Management” will
guarantee that only one device will be starting at a time.
Power Management
Use the following formula to convert voltage and amperage to
watts:
Volts × Amps = Watts
To prolong the life of your generator and attached devices,
follow these steps to add electrical load:
18
100462 - 6500W PORTABLE GENERATOR
MAINTENANCE
1. Start the generator with no electrical load attached.
2. Allow the engine to run for several minutes to get up to
temperature.
3. Make sure all circuit breakers are set to the run position.
4. Plug in and turn on the first item. It is best to attach the
item with the largest load first.
5. Allow the engine to stabilize.
6. Plug in and turn on the next item.
7. Allow the engine to stabilize.
8. Repeat steps 5-6 for each additional item.
NOTICE
Never exceed the specified capacity when adding loads to
the generator.
Stopping the Engine
1. Turn off and unplug all electrical loads. Never start or stop
the generator with electrical devices plugged in or turned
on.
2. Let the generator run at no-load for several minutes to
stabilize internal temperatures of the engine and generator.
3. Turn the fuel valve to the “OFF” position.
4. Let the engine run until fuel starvation has stopped the
engine. This usually takes a few minutes.
To alleviate high altitude issues other than the natural power
loss, CPE can provide a high altitude carburetor main jet.
The alternative main jet and installation instructions can be
obtained by contacting our Technical Support Team. Installation
instructions are also available in the Technical Bulletin area of
the CPE website.
The part number and recommended minimum altitude for the
application of the high altitude carburetor main jet is listed in
the table below.
In order to select the correct high altitude main jet it is
necessary to identify the carburetor model. For this purpose,
a code is stamped on the side of the carburetor. Select the
correct high altitude jet part number corresponding to the
carburetor code found on your particular carburetor.
Carb. Code High Alt. Jet Part Number Min. Altitude
P27-2-H 46.131017.20.01.H
5,500 ft.
(1,676 m)
WARNING
Operation using the alternative main jet at elevations lower
than the recommended minimum altitude can damage the
engine. For operation at lower elevations, the originally
supplied standard main jet must be used. Operating the
engine with the wrong engine configuration at a given
altitude may increase its emissions and decrease fuel
efficiency and performance.
5. Press the engine switch to the “OFF” position.
Important: Always ensure that the fuel valve and the engine
switch are in the “OFF” position when the generator is not in
use.
NOTICE
If the engine will not be used for a period of two (2) weeks or
longer, please see the Storage section for proper engine and
fuel storage.
Operation at High Altitude
The density of air at high altitude is lower than at sea level.
Engine power is reduced as the air mass and air-fuel ratio
decrease. Engine power and generator output will be reduced
approximately 3½% for every 1000 ft. of elevation above
sea level. This is a natural trend and cannot be changed by
adjusting the engine. At high altitudes increased exhaust
emissions can also result due to the increased enrichment of
the air fuel ratio. Other high altitude issues can include hard
starting, increased fuel consumption and spark plug fouling.
MAINTENANCE
Make certain that the generator is kept clean and stored
properly. Only operate the unit on a flat, level surface in a clean,
dry operating environment. DO NOT expose the unit to extreme
conditions, excessive dust, dirt, moisture or corrosive vapors.
WARNING
Never operate a damaged or defective generator.
WARNING
Improper maintenance will void your warranty.
NOTICE
Maintenance, replacement, or repair of emission control
devices and systems may be performed by any non-road
engine repair establishment or individual.
19
100462 - 6500W PORTABLE GENERATOR
MAINTENANCE
The owner/operator is responsible for all periodic maintenance.
Complete all scheduled maintenance in a timely manner.
Correct any issue before operating th e generator.
For service or parts assistance, contact our
Technical Support Team at 1-877-338-0999.
Cleaning the Generator
CAUTION
DO NOT spray engine with water.
Water can enter the generator through the cooling slots and
damage the generator windings. It can also contaminate the
fuel system.
1. Use a damp cloth to clean exterior surfaces of the
generator.
2. Use a soft bristle brush to remove dirt and oil.
3. Use an air compressor (25 PSI) to clear dirt and debris
from the generator.
4. Inspect all air vents and cooling slots to ensure that they
are clean and unobstructed.
6. Dispose of used oil at an approved waste management
facility.
NOTICE
Once oil has been added, a visual check should show oil
about 1-2 threads from running out of the fill hole. If using
the dipstick to check oil level, DO NOT screw in the dipstick
while checking.
Cleaning and Adjusting the Spark Plug(s)
1. Remove the spark plug cable from the spark plug.
2. Use a spark plug socket tool (not included), or a
13/16 in. (21 mm) socket (not included) to remove the plug.
3. Inspect the electrode on the plug. It must be clean and not
worn to produce the spark required for ignition.
4. Make certain the spark plug gap is
0.028-0.031 in. (0.7-0.8 mm).
SPARK PLUG GAP
To prevent accidental starting, remove and ground the spark
plug wire before performing any service.
Changing the Engine Oil
Change oil when the engine is warm. Refer to the oil
specification to select the proper grade for your operating
environment.
1. Remove the oil drain plug with a 15 mm socket
(not included) and extension.
DRAIN BOLT
2. Allow the oil to drain completely into an appropriate
container.
3. Replace the oil drain plug.
5. Refer to the spark plug types in Specifications when
replacing the plug.
6. Firmly re-install the plug.
7. Attach the spark plug cable to the spark plug.
Cleaning the Air Filter
1. Remove the snap-on cover holding the air filter to the
assembly.
2. Remove the foam element.
3. Wash in liquid detergent and water. Squeeze thoroughly dry
in a clean cloth.
4. Saturate in clean engine oil.
5. Squeeze in a clean, absorbent cloth to remove all excess
oil.
6. Place the filter in the assembly.
7. Reattach the air filter cover and snap in place.
4. Remove the oil fill cap/dipstick to add oil.
5. Add oil according to “Add Engine Oil” on Assembly
section. DO NOT OVERFILL. Oil not included for routine
maintenance.
20
100462 - 6500W PORTABLE GENERATOR
STORAGE
Cleaning the Spark Arrestor
1. Allow the engine to cool completely before servicing the
spark arrestor.
2. Remove the two or three screws (varies by model) holding
the cover plate which retains the spark arrestor to the
muffler.
3. Remove the spark arrestor screen.
4. Carefully remove the carbon deposits from the spark
arrestor screen with a wire brush.
Type 1 Type 2
* See your model’s parts list for specified type of spark arrestor.
5. Replace the spark arrestor if it is damaged.
6. Position the spark arrestor on the muffler and attach with
the screws removed in step 2.
EVERY 8 HOURS OR DAILY
Check oil level
Clean around air intake and muffler
FIRST 5 HOURS
Change oil
EVERY 50 HOURS OR EVERY SEASON
Clean air filter
Change oil if operating under heavy load or in hot
environments
EVERY 100 HOURS OR EVERY SEASON
Change oil
Clean/adjust spark plug
Check/adjust valve clearance*
Clean spark arrestor
Clean fuel tank and filter*
EVERY 250 HOURS
CAUTION
Failure to clean the spark arrestor will result in degraded
engine performance.
Adjusting the Governor
WARNING
Tampering with the factory set governor will void your
warranty.
The air-fuel mixture is not adjustable. Tampering with
the governor can damage your generator and your
electrical devices and will void your warranty. Contact our
Technical Support Team at 1-877-338-0999 for all other
service and/or adjustment needs.
Maintenance Schedule
Follow the service intervals indicated in the following
maintenance schedule.
Clean combustion chamber*
EVERY 3 YEARS
Replace fuel line*
* To be performed by knowledgeable, experienced owners or CPE certified
service centers.
STORAGE
WARNING
To avoid accidental or unintended ignition of your generator
during periods of storage, the following precautions should
be followed:
– When storing the generator make sure the fuel valve is
set to the “OFF” position.
Service your generator more frequently when operating in
adverse conditions.
Contact our Technical Support Team at 1-877-338-0999
to locate the nearest CPE certified service dealer for your
generator or engine maintenance needs.
21
100462 - 6500W PORTABLE GENERATOR
STORAGE
Short Term Storage (up to 1 year)
Gasoline in the gasoline tank has a maximum shelf life of up to
1 year with the addition of properly formulated fuel stabilizers
and if stored in a cool, dry place. Gasoline in the carburetor,
however, may gum up and clog the carburetor if it isn’t used or
drained within 2-4 weeks.
1. Be sure all appliances are disconnected from the generator.
2. Add a properly formulated fuel stabilizer to the gasoline
tank.
3. Turn the fuel valve to the “ON” position.
4. Start and run the generator for 10 minutes so the treated
gasoline cycles through the fuel system and carburetor.
5. Turn engine switch to the “OFF” position and allow
generator to cool completely before continuing.
6. Option 1: Drain Gasoline from Carburetor
6a. Turn the fuel valve to the “OFF”.
6b. Use the drain bolt on the carburetor to empty any
excess gasoline from the carburetor into an appropriate
container. Use a funnel (and appropriate hose if
necessary) under the carburetor drain bolt to avoid
spillage.
10. Reattach the spark plug and spark plug cap.
11. Clean the generator according to Cleaning the Generator.
12. Store the generator in a cool, dry place out of direct
sunlight.
Long Term Storage (over 1 year)
For storage over 1 year, the gasoline tank and carburetor must
be completely drained of gasoline.
1. Be sure all appliances are disconnected from the generator.
2. Turn the fuel valve to the “ON” position.
3. Use the drain bolt on the carburetor to empty any excess
gasoline from the gasoline tank and carburetor into an
appropriate container. Use a funnel (and appropriate hose if
necessary) under the carburetor drain bolt to avoid spillage.
4. When gasoline stops flowing from the carburetor, replace
and tighten the carburetor drain bolt and be sure to
properly dispose of the drained gasoline according to local
regulations or guidelines.
5. Turn the fuel valve to the “OFF” position.
6. Follow steps 8-12 according to Short Term Storage.
6c. When gasoline stops flowing from the carburetor,
replace and tighten the carburetor drain bolt and
be sure to properly dispose of the drained gasoline
according to local regulations or guidelines.
7. Option 2: Run Dry
7a. Turn engine switch to the “ON” position and start the
generator.
7b. With the generator running, turn the fuel valve to the
“OFF” position and allow the generator to run until the
engine stops from complete fuel starvation. This may
take a few minutes.
7c. Turn engine switch to the “OFF” position and allow
generator to cool completely before continuing.
8. Remove the spark plug cap and spark plug and pour about
a tablespoon of oil into the cylinder.
9. Pull the recoil slowly to crank the engine to distribute the
oil and lubricate the cylinder.
Removing from Storage
If the generator has been improperly stored for a long period
of time with gasoline in the gasoline tank and/or carburetor, all
fuel must be drained and the carburetor must be thoroughly
cleaned. This process involves technically advanced tasks.
For assistance please call our Technical Support Team at
1-877-338-0999.
If the gasoline tank and carburetor were properly emptied of all
gasoline prior to the generator being stored, follow the below
steps when removing from storage.
1. Be sure the engine switch is in the “OFF” position.
2. Add gasoline to the generator according to Add Fuel.
3. Turn the fuel valve to the “ON” position.
4. After 5 minutes check the carburetor and air filter areas for
any leaking gasoline. If any leaks are found, the carburetor
will need to be disassembled and cleaned or replaced. If no
gasoline leaks are found, turn the fuel valve to the “OFF”
position.
5. Check engine oil level and add clean, fresh oil if needed.
See Oil Specifications for proper oil type.
6. Check and clear air filter of any obstructions such as bugs
or cobwebs. If necessary, clean air filter according to
Cleaning the Air Filter.
7. Start the generator according to Starting the Engine.
22
100462 - 6500W PORTABLE GENERATOR
SPECIFICATIONS
SPECIFICATIONS
Generator Specifications
Generator Model ........................................ 1004 62
Start Type ................................................ Manual
Watts (Starting/Running) ........................... 8125/6500
AC Volts .................................................. 120/240
AC Amps @ 120 ............................................. 54.2
AC Amps @ 240 .............................................. 2 7.1
Frequency .................................................. 60 Hz
Phase .......................................................Single
Gross Weight .................................. 177 lb. (80.3 kg)
Net Weight .................................... 165.6 lb. (75.1 kg)
Length ......................................... 29.3 in. (74.5 cm)
Width ......................................... 26.9 in. (68.3 cm)
Height .......................................... 25.6 in. (65.1 cm)
Engine Specifications
Fuel Specifications
Use regular unleaded gasoline with a minimum octane rating of
87 and an ethanol content of 10% or less by volume. DO NOT
USE E15 or E85. DO NOT OVERFILL.
Gasoline Capacity ................................. 6 gal. (22.9 L)
Spark Plug Specifications
OE M Type .................................................. F6RTC
Replacement Type ...................NGK BPR6ES or equivalent
Gap ............................... 0.028-0.031 in. (0.7-0.8 mm)
Valve Specifications
Intake Clearance .............. 0.005-0.007 in. (0.13-0.17 mm)
Exhaust Clearance ............ 0.007-0.009 in. (0.18-0.22 mm)
NOTICE
A technical bulletin regarding valve adjustment procedures
is available at www.championpowerequipment.com.
Model .............................................. Y F188F D- 010
Displacement .............................................. 389 cc
Type ................................................ 4-Stroke OHV
Oil Specifications
DO NOT OVERFILL.
Type ............................................ *See chart below
Capacity ............................................1.2 qt. (1.1 L)
Recommended Engine Oil Type
10W-30
10W-405W-30
5W-30 Full Synthetic
-20 0 20 40 60
°F
-28.9
°C -17. 8 -6.7 4.4 15.6 26.7 37.8 48.9
Ambient temperature
NOTICE
Weather will affect engine oil and engine performance.
Change the type of engine oil used based on weather
conditions to suit the engine needs.
80 100 120
Temperature Specifications
Starting Temperature Range (°F/°C) ........ 5 to 104/-15 to 40
NOTICE
An important message about temperature: Your product
is designed and rated for continuous operation at ambient
temperatures up to 40°C (104°F). When your product is
needed it may be operated at temperatures ranging from
5°F (-15°C) to 122°F (50°C) for short periods of time. If
exposed to temperatures outside this range during storage,
it should be brought back within this range before operation.
In any event, the product must always be operated
outdoors, in a well-ventilated area and away from doors,
windows and vents.
ICES–002 Warning
This device complies with Industry Canada license - exempt RSS
standard(s).
Operation is subject to the following two conditions:
1. This device may not cause interference, and
2. This device must accept any interference, including
interference that may cause undesired operation of the
device.
23
100462 - 6500W PORTABLE GENERATOR
TROUBLESHOOTING
Problem Cause Solution
No fuel. Add fuel.
Generator will not start.
Generator will not start;
Generator starts but runs roughly.
Generator shuts down during operation.
Generator cannot supply enough power
or overheating.
No AC output.
Generator gallops. Engine governor defective. Contact the help line.
Repeated circuit breaker tripping.
Faulty spark plug. Replace spark plug.
Unit loaded during start up. Remove load from unit.
Low oil level.
Choke in the wrong position. Adjust choke.
Spark plug wire loose. Attach wire to spark plug.
Out of fuel. Fill fuel tank.
Low oil level.
Generator is overloaded.
Insufficient ventilation.
Cable not properly connected. Check all connections.
Connected device is defective. Replace defective device.
Circuit breaker is open. Reset circuit breaker
Faulty brush assembly. Replace brush assembly (Service Center).
Faulty AVR (auto voltage regulator). Replace AVR (Service Center).
Loose wiring. Inspect and tighten wiring connections.
Other. Contact the help line.
Overload.
Faulty cords or device.
Fill crankcase to the proper level.
Place generator on a flat, level surface.
Fill crankcase to the proper level. Place
generator on a flat, level surface.
Review load and adjust. See “Connecting
Electrical Loads.”
Check for air restriction. Move to a well
ventilated area.
Review load and adjust. See "Connecting
Electrical Loads."
Check for damaged, bare or frayed wires.
Replace defective device.
TROUBLESHOOTING
For further technical support:
Technical Support Team
Toll Free 1-877-338-0999
support@championpowerequipment.com
24
WARRANTY*
CHAMPION POWER EQUIPMENT
3 YEAR LIMITED WARRANTY
Warranty Qualifications
To register your product for warranty and FREE lifetime call center
technical support please visit:
https://www.championpowerequipment.com/register
To complete registration you will need to include a copy of the
purchase receipt as proof of original purchase. Proof of purchase
is required for warranty service. Please register within ten (10)
days from date of purchase.
Repair/Replacement Warranty
CPE warrants to the original purchaser that the mechanical and
electrical components will be free of defects in material and
workmanship for a period of three years (parts and labor) from
the original date of purchase and 270 days (parts and labor) for
commercial and industrial use. Transportation charges on product
submitted for repair or replacement under this warranty are the
sole responsibility of the purchaser. This warranty only applies to
the original purchaser and is not transferable.
Do Not Return The Unit To The Place Of
Purchase
Contact CPE’s Technical Service and CPE will troubleshoot any
issue via phone or e-mail. If the problem is not corrected by
this method, CPE will, at its option, authorize evaluation, repair
or replacement of the defective part or component at a CPE
Service Center. CPE will provide you with a case number for
warranty service. Please keep it for future reference. Repairs or
replacements without prior authorization, or at an unauthorized
repair facility, will not be covered by this warranty.
Other Exclusions
This warranty excludes:
– Cosmetic defects such as paint, decals, etc.
– Wear items such as filter elements, o-rings, etc.
– Accessory parts such as starting batteries, and storage
covers.
– Failures due to acts of God and other force majeure events
beyond the manufacturer’s control.
– Problems caused by parts that are not original Champion
Power Equipment parts.
When applicable, this warranty does not apply to products used
for prime power in place of a utility.
Limits of Implied Warranty and
Consequential Damage
Champion Power Equipment disclaims any obligation to cover
any loss of time, use of this product, freight, or any incidental
or consequential claim by anyone from using this product.
THIS WARRANTY AND THE ATTACHED U.S. EPA and/or CARB
EMISSION CONTROL SYSTEM WARRANTIES (WHEN APPLICABLE)
ARE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED,
INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS
FOR A PARTICULAR PURPOSE.
A unit provided as an exchange will be subject to the warranty
of the original unit. The length of the warranty governing the
exchanged unit will remain calculated by reference to the purchase
date of the original unit.
This warranty gives you certain legal rights which may change
from state to state or province to province. Your state or province
may also have other rights you may be entitled to that are not
listed within this warranty.
Warranty Exclusions
This warranty does not cover the following repairs and equipment:
Normal Wear
Products with mechanical and electrical components need
periodic parts and service to perform well. This warranty does not
cover repair when normal use has exhausted the life of a part or
the equipment as a whole.
Installation, Use and Maintenance
This warranty will not apply to parts and/or labor if the product is
deemed to have been misused, neglected, involved in an accident,
abused, loaded beyond the product’s limits, modified, installed
improperly or connected incorrectly to any electrical component.
Normal maintenance is not covered by this warranty and is not
required to be performed at a facility or by a person authorized by
CPE.
*Except as otherwise stipulated in any of the following enclosed Emission Control System Warranties (when applicable) for the Emission Control System: U.S. Environment Protection Agency
(EPA) and/or California Air Resources Board (CARB).
Address
Champion Power Equipment, Inc.
12039 Smith Ave.
Santa Fe Springs, CA 90670 USA
www.championpowerequipment.com
Customer Service
Toll Free: 1-877-338-0999
info@championpowerequipment.com
Fax no.: 1-562-236-9429
Technical Service
Toll Free: 1-877-338-0999
tech@championpowerequipment.com
EMERGENCY 24 HOUR SUPPORT: 1-5 62-2 04-1188
Contact Information
CHAMPION POWER EQUIPMENT, INC. (CPE)
AND THE UNITED STATES ENVIRONMENT PROTECTION AGENCY (U.S. EPA)
EMISSION CONTROL SYSTEM WARRANTY
Y
our Champion Power Equipment (CPE) engine complies with U.S. EPA emission regulations.
YOUR WARRANTY RIGHTS AND OBLIGATIONS:
TThhe Ue US ES EPPA AA and CPPE aE arre pe plleeaasseed td to eo exxppllaaiin tn thhe Fe Feeddeerraal El Emmiissssioion Cn Coonnttrrol Sol Syysstteemms Ws Waarrrraanntty oy on yn yoouur 2r 20021 s22 smmaalll ol offff--rrooaad ed ennggiinne (e (SSOORREE))
a
nd engine powered equipment. New engines and equipment must be designed, built and equipped, at the time of sale, to meet U.S.
EPA regulations for small off-road engines (SORE). CPE warrants the emission control system on your small off-road engine (SORE)
and equipment for the period of time listed below, provided there has been no abuse, neglect, unapproved modification, or improper
maintenance of your equipment.
Your emission control system may include parts such as the carburetor, fuel-injection system, the ignition system, catalytic converter and
fuel lines. Also included may be hoses, belts, connectors and other emission related assemblies. Where a warrantable condition exits, CPE
will repair your small off-road engine (SORE) at no cost to you including diagnosis, parts and labor.
ANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE:
M
T
his emission control system is warranted for two years, subject to provisions set forth below. If, during the warranty period, an emission
related part on your engine is defective in materials or workmanship, the part will be repaired or replaced by CPE.
WNER WARRANTY RESPONSIBILITIES:
O
A
s the small off-road engine (SORE) owner, you are responsible for the performance of the required maintenance listed in your Owner’s
Manual. CPE recommends that you retain all your receipts covering maintenance on your small off-road engine (SORE), but CPE cannot
deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.
As the small off-road engine (SORE) owner, you should however be aware that CPE may deny you warranty coverage if your small, off-road
engine (SORE) or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications.
You are responsible for presenting your small off-road engine (SORE) to an Authorized CPE service outlet or alternate service outlet as
described in (3)(f.) below, CPE dealer or CPE, Santa Fe Springs, Ca. as soon as a problem exists. The warranty repairs should be completed
in a reasonable amount of time, not to exceed 30 days.
If you have any questions regarding your warranty rights and responsibilities, you should contact:
Champion Power Equipment, Inc.
Customer Service
12039 Smith Ave.
Santa Fe Springs, CA 90670
1-877-338-0999
tech@championpowerequipment.com
EMISSION CONTROL SYSTEM WARRANTY
The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage.
1. APPLICABILITY: This warranty shall apply to 1997 and later model year small off-road engines (SORE). The ECS Warranty Period shall
begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive
months thereafter.
2. GENERAL EMISSIONS WARRANTY COVERAGE
CPE warrants to the original, end-use purchaser of the new engine or equipment and to each subsequent purchaser that each of its
small off-road engines (SORE) is:
2a. Designed, built and equipped so as to conform to U.S. EPA emissions standards for spark-ignited engines at or below 19 kilowatts.
2b. Free from defects in materials and workmanship that cause the failure of a warranted part to be identical in all material respects
to the part as described in the engine manufacturer’s application for certification for a period of two years.
3. THE WARRANTY ON EMISSION-RELATED PARTS WILL BE INTERPRETED AS FOLLOWS:
3a. Any warranted part that is not scheduled for replacement as required maintenance in the Owners Manual shall be warranted for
the ECS Warranty Period. If any such part fails during the ECS Warranty Period, it shall be repaired or replaced by CPE according
to Subsection “d” below. Any such part repaired or replaced under the ECS Warranty shall be warranted for any remainder of the
ECS Warranty Period.
3b. Any warranted, emissions-related part which is scheduled only for regular inspection as specified in the Owners Manual shall be
warranted for the ECS Warranty Period. A statement in such written instructions to the effect of “repair or replace as necessary”,
shall not reduce the ECS Warranty Period. Any such part repaired or replaced under the ECS Warranty shall be warranted for the
remainder of the ECS Warranty Period.
3c. Any warranted, emissions-related part which is scheduled for replacement as required maintenance in the Owner’s Manual shall
be warranted for the period of time prior to the first scheduled replacement point for that part. If the part fails prior to the first
scheduled replacement, the part shall be repaired or replaced by CPE according to Subsection “d” below. Any such emissionsrelated part repaired or replaced under the ECS Warranty, shall be warranted for the remainder of the ECS Warranty Period prior to
the first scheduled replacement point for such emissions-related part.
3d. Repair or replacement of any warranted, emissions-related part under this ECS Warranty shall be performed at no charge to the
owner at a CPE Authorized Service Outlet.
3e. The owner shall not be charged for diagnostic labor which leads to the determination that a part covered by the ECS Warranty is in
fact defective, provided that such diagnostic work is performed at a CPE Authorized Service Outlet.
3f. CPE shall pay for covered emissions warranty repairs at non-authorized service outlets under the following circumstances:
i. The service is required in a population center with a population over 100,000 according to U.S. Census 2000 without a CPE
Authorized Service Outlet AND
ii. The service is required more than 100 miles from a CPE Authorized Service Outlet. The 100 mile limitation does not apply in the
following states: Alaska, Arizona, Colorado, Hawaii, Idaho, Montana, Nebraska, Nevada, New Mexico, Oregon, Texas, Utah and
Wyoming.
3g. CPE shall be liable for damages to other original engine components or approved modifications proximately caused by a failure
under warranty of an emission-related part covered by the ECS Warranty.
3h. Throughout the ECS Warranty Period, CPE shall maintain a supply of warranted emission-related parts sufficient to meet the
expected demand for such emission-related parts.
3i. Any CPE Authorized and approved emission-related replacement part may be used in the performance of any ECS Warranty
maintenance or repair and will be provided without charge to the owner. Such use shall not reduce CPE’s warranty obligation.
3j. Unapproved add-on or modified parts may not be used to modify or repair a CPE engine. Such use voids this ECS Warranty and
shall be sufficient grounds for disallowing an ECS Warranty claim. CPE shall not be liable hereunder for failures of any warranted
parts of a CPE engine caused by the use of such an unapproved add-on or modified part.
EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the
engine)
Systems covered by this
warranty
Fuel Metering System Fuel regulator, Carburetor and internal parts
Air Induction System Air cleaner, Intake manifold
Ignition System Spark plug and parts, Magneto ignition system
Exhaust System Exhaust manifold, catalytic converter
Miscellaneous Parts Tubing, Fittings, Seals, Gaskets, and Clamps associated with these listed systems.
Evaporative Emissions Fuel Tank, Fuel Cap, Fuel Line (for liquid fuel and fuel vapors), Fuel Line Fittings, Clamps, Pressure
Relief Valves, Control Valves, Control Solenoids, Electronic Controls, Vacuum Control Diaphragms,
Control Cables, Control Linkages, Purge Valves, Gaskets, Vapor Hoses, Liquid/Vapor Separator,
Carbon Canister, Canister Mounting Brackets, Carburetor Purge Port Connector
Parts Description
TO OBTAIN WARRANTY SERVICE:
You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original
purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to
sell and service that CPE product during his normal business hours. Alternate service locations defined in Section (3)(f.) above must be
approved by CPE prior to service. Claims for repair or adjustment found to be caused solely by defects in material or workmanship will not
be denied because the engine was not properly maintained and used.
If you have any questions regarding your warranty rights and responsibilities, or to obtain warranty service, please write or call
Customer Service at Champion Power Equipment, Inc.
Champion Power Equipment, Inc.
12039 Smith Ave.
Santa Fe Springs, CA 90670
1-877-338-0999
Attn.: Customer Service
tech@championpowerequipment.com
Loading...