Table of Contents
Introduction ..................................... 1
Replacement Engine ................................. 1
Accessories ................................................ 1
This Booklet .............................................. 1
Manual Conventions ......................... 2
Safety Rules ...................................... 3
Controls and Features ....................... 5
Replacement Engine ................................. 5
Assembly .......................................... 6
Remove the Engine from the Shipping
Carton ....................................................... 6
Add Engine Oil ......................................... 6
Add Fuel .................................................... 6
Operation ......................................... 7
Engine Location ........................................ 7
Starting the Engine ................................... 7
Stopping the Engine ................................. 7
Maintenance ..................................... 8
Engine Maintenance ................................. 8
Oil .......................................................... 8
Spark Plugs ........................................... 8
Air Filter ................................................ 8
Cleaning ................................................ 9
Adjustments .......................................... 9
Maintenance Schedule .......................... 9
Storage ........................................... 10
Engine Storage ........................................ 10
Specifications .................................. 11
Engine Specifications .............................. 11
Fuel .......................................................... 11
Oil ............................................................ 11
Spark Plugs ............................................. 11
Valve Clearance ....................................... 11
Keyway Shaft ........................................... 11
Dimensions ............................................. 12
Parts Diagram ......................................... 13
Parts List ................................................. 14
Troubleshooting ............................. 16
Warranty ........................................ 17
Warranty Qualifications ......................... 17
Repair/Replacement Warranty .............. 17
Do not return the unit to the place of
purchase .................................................. 17
Warranty Exclusions ............................... 17
Normal Wear ....................................... 17
Installation, Use and Maintenance ..... 17
Other Exclusions ................................. 17
Limits of Implied Warranty and
Consequential Damage ........................... 17
Contact Information ............................... 18
Address ................................................ 18
Customer Service ................................ 18
Technical Service ................................. 18
Notes .............................................. 19
Introduction
Introduction
Congratulations on your purchase of a
Champion Power Equipment engine. CPE
designs and builds engines to strict
specifications. With proper use and
maintenance, this engine will bring years of
satisfying service.
Replacement Engine
This unit is a gasoline driven, key-way shaft
replacement engine. It is designed to supply
power for pumps, pressure washers, reeltype lawn mowers, go-carts, agricultural and
construction equipment and other pulleystyle applications.
Record the model and serial numbers as well as date and place of purchase for future reference.
Have this information available when ordering parts and when making technical or warranty
inquiries.
Champion Power Equipment Support
Accessories
Champion Power Equipment manufactures
and sells accessories designed to help you
get the most from your purchase. To find out
more, please visit our web site at
www.championpowerequipment.com
This Booklet
Every effort has been made to ensure the
accuracy and completeness of the
information in this manual. We reserve the
right to change, alter and/or improve the
product and this document at any time
without prior notice.
1-877-338-0999
Model Number
60010
Serial Number
Date of Purchase
Purchase Location
Rev 600010 20081212-4 1
Manual Conventions
Manual Conventions
This manual uses the following symbols to
help differentiate between different kinds of
information. The safety symbol is used with
a key word to alert you to potential hazards
in operating and owning power equipment.
Follow all safety messages to avoid or reduce
the risk of serious injury or death.
CAUTION
CAUTION indicates a potentially hazardous
situation which, if not avoided,
minor or moderate injury.
may
result in
CAUTION
DANGER
DANGER indicates an imminently hazardous
situation which, if not avoided,
or serious injury.
will
result in death
WARNING
WARNING indicates a potentially hazardous
situation which, if not avoided,
death or serious injury.
could
result in
CAUTION used without the safety alert symbol
indicates a potentially hazardous situation which,
if not avoided,
may
result in property damage.
NOTE
If you have questions regarding your engine, we
can help. Please call our help line at 1-877-338-
0999.
2 Rev 600010 20081212
Safety Rules
WARNING
Safety Rules
Sparks can result in fire or electrical shock.
WARNING
Read this manual thoroughly before operating
your engine. Failure to follow instructions could
result in serious injury or death.
WARNING
The engine exhaust from this product contains
chemicals known to the state of California to
cause cancer, birth defects, or other reproductive
harm.
DANGER
Engine exhaust contains carbon monoxide, a
colorless, odorless, poison gas. Breathing carbon
monoxide will cause nausea, dizziness, fainting or
death.
When servicing the engine:
Disconnect the spark plug wire and place it
where it cannot contact the plug.
DO NOT check for spark with the plug removed.
Use only approved spark plug testers.
WARNING
Running engines produce heat.
Severe burns can occur on contact.
Combustible material can catch fire on contact.
DO NOT touch hot surfaces.
Avoid contact with hot exhaust gases.
Allow equipment to cool before touching.
Maintain at least three feet of clearance on all
sides to ensure adequate cooling.
Maintain at least five feet of clearance from
combustible materials.
Operate engine outdoors only in a well ventilated
area.
DO NOT operate the engine inside any building,
enclosure or compartment.
DO NOT allow exhaust fumes to enter a confined
area through windows, doors, vents or other
openings.
DANGER
Rotating parts can entangle hands, feet, hair,
clothing and/or accessories.
Traumatic amputation or severe laceration can
result.
Keep hands and feet away from rotating parts.
Tie up long hair and remove jewelry.
Operate equipment with guards in place.
DO NOT wear loose-fitting clothing, dangling
drawstrings or items that could become caught.
Rev 600010 20081212 3
Safety Rules
DANGER
Fuel and fuel vapors are highly flammable and
extremely explosive.
Fire or explosion can cause severe burns or
death.
Unintentional startup can result in entanglement,
traumatic amputation or laceration.
When adding or removing fuel
Turn the engine off and let it cool for at least two
minutes before removing the fuel cap. Loosen
the cap slowly to relieve pressure in the tank.
Only fill or drain fuel outdoors in a well-ventilated
area.
DO NOT overfill the fuel tank.
Always keep fuel away from sparks, open flames,
pilot lights, heat and other sources of ignition.
DO NOT light or smoke cigarettes.
When starting the engine
DO NOT attempt to start a damaged engine.
Make certain that the gas cap, air filter, spark
plug, fuel lines and exhaust system are properly
in place.
Allow spilled fuel to evaporate fully before
attempting to start the engine.
Make certain that the engine is resting firmly on
level ground.
When transporting or servicing the
engine:
Make certain that the fuel shutoff valve is in the
off position and the fuel tank is empty.
Disconnect the spark plug wire.
When storing the engine:
Store away from sparks, open flames, pilot lights,
heat and other sources of ignition.
WARNING
Rapid retraction of the starter cord will pull hand
and arm towards the engine faster than you can
let go.
Unintentional startup can result in entanglement,
traumatic amputation or laceration.
Broken bones, fractures, bruises or sprains could
result.
When starting engine, pull the starter cord slowly
until resistance is felt and then pull rapidly to
avoid kickback.
DO NOT start or stop the engine with electrical
devices plugged in.
CAUTION
Improper treatment or use of the engine can
damage it, shorten its life and void your
warranty.
Use the engine only for intended uses.
Operate only on level surfaces.
DO NOT expose engine to excessive moisture,
dust, or dirt.
DO NOT allow any material to block the cooling
slots.
DO NOT use the engine if:
Equipment sparks, smokes or emits flames
Equipment vibrates excessively
4 Rev 600010 20081212
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