Congratulations on your purchase of a
Champion Power Equipment engine. CPE
designs and builds engines to strict
specifications. With proper use and
maintenance, this engine will bring years of
satisfying service.
Replacement Engine
This unit is a gasoline driven, key-way shaft
replacement engine. It is designed to supply
power for air compressors, pumps, pressure
washers, reel-type lawn mowers, go-carts,
agricultural and construction equipment
and other pulley-style applications.
Record the model and serial numbers as well as date and place of purchase for future reference.
Have this information available when ordering parts and when making technical or warranty
inquiries.
Champion Power Equipment Support
Accessories
Champion Power Equipment manufactures
and sells accessories designed to help you
get the most from your purchase. To find out
more, please visit our web site at
www.championpowerequipment.com
This Booklet
Every effort has been made to ensure the
accuracy and completeness of the
information in this manual. We reserve the
right to change, alter and/or improve the
product and this document at any time
without prior notice.
1-877 338-0999
Model Number
60001
Serial Number
Date of Purchase
Purchase Location
Rev 60001-20080222 1
Manual Conventions
Manual Conventions
This manual uses the following symbols to
help differentiate between different kinds of
information. The safety symbol is used with
a key word to alert you to potential hazards
in operating and owning power equipment.
Follow all safety messages to avoid or reduce
the risk of serious injury or death.
CAUTION
CAUTION indicates a potentially hazardous
situation which, if not avoided,
minor or moderate injury.
may
result in
CAUTION
DANGER
DANGER indicates an imminently hazardous
situation which, if not avoided,
or serious injury.
will
result in death
WARNING
WARNING indicates a potentially hazardous
situation which, if not avoided,
death or serious injury.
could
result in
CAUTION used without the safety alert symbol
indicates a potentially hazardous situation which,
if not avoided,
may
result in property damage.
NOTE
If you have questions regarding your engine, we
can help. Please call our help line at 1-877 338-
0999.
2 Rev 60001-20080222
Safety Rules
WARNING
Safety Rules
Sparks can result in fire or electrical shock.
WARNING
Read this manual thoroughly before operating
your engine. Failure to follow instructions could
result in serious injury or death.
WARNING
The engine exhaust from this product contains
chemicals known to the state of California to
cause cancer, birth defects, or other reproductive
harm.
DANGER
Engine exhaust contains carbon monoxide, a
colorless, odorless, poison gas. Breathing carbon
monoxide will cause nausea, dizziness, fainting or
death.
When servicing the engine:
Disconnect the spark plug wire and place it
where it cannot contact the plug.
DO NOT check for spark with the plug removed.
Use only approved spark plug testers.
WARNING
Running engines produce heat.
Severe burns can occur on contact.
Combustible material can catch fire on contact.
DO NOT touch hot surfaces.
Avoid contact with hot exhaust gases.
Allow equipment to cool before touching.
Maintain at least three feet of clearance on all
sides to ensure adequate cooling.
Maintain at least five feet of clearance from
combustible materials.
Operate engine outdoors only in a well ventilated
area.
DO NOT operate the engine inside any building,
enclosure or compartment.
DO NOT allow exhaust fumes to enter a confined
area through windows, doors, vents or other
openings.
DANGER
Rotating parts can entangle hands, feet, hair,
clothing and/or accessories.
Traumatic amputation or severe laceration can
result.
Keep hands and feet away from rotating parts.
Tie up long hair and remove jewelry.
Operate equipment with guards in place.
DO NOT wear loose-fitting clothing, dangling
drawstrings or items that could become caught.
Rev 60001-20080222 3
Safety Rules
DANGER
Fuel and fuel vapors are highly flammable and
extremely explosive.
Fire or explosion can cause severe burns or
death.
Unintentional startup can result in entanglement,
traumatic amputation or laceration.
When adding or removing fuel
Turn the engine off and let it cool for at least two
minutes before removing the fuel cap. Loosen
the cap slowly to relieve pressure in the tank.
Only fill or drain fuel outdoors in a well-ventilated
area.
DO NOT overfill the fuel tank.
Always keep fuel away from sparks, open flames,
pilot lights, heat and other sources of ignition.
DO NOT light or smoke cigarettes.
When starting the engine
DO NOT attempt to start a damaged engine.
Make certain that the gas cap, air filter, spark
plug, fuel lines and exhaust system are properly
in place.
Allow spilled fuel to evaporate fully before
attempting to start the engine.
Make certain that the engine is resting firmly on
level ground.
When transporting or servicing the
engine:
Make certain that the fuel shutoff valve is in the
off position and the fuel tank is empty.
Disconnect the spark plug wire.
When storing the engine:
Store away from sparks, open flames, pilot lights,
heat and other sources of ignition.
WARNING
Rapid retraction of the starter cord will pull hand
and arm towards the engine faster than you can
let go.
Unintentional startup can result in entanglement,
traumatic amputation or laceration.
Broken bones, fractures, bruises or sprains could
result.
When starting engine, pull the starter cord slowly
until resistance is felt and then pull rapidly to
avoid kickback.
DO NOT start or stop the engine with electrical
devices plugged in.
CAUTION
Improper treatment or use of the engine can
damage it, shorten its life and void your
warranty.
Use the engine only for intended uses.
Operate only on level surfaces.
DO NOT expose engine to excessive moisture,
dust, or dirt.
DO NOT allow any material to block the cooling
slots.
DO NOT use the engine if:
Equipment sparks, smokes or emits flames
Equipment vibrates excessively
4 Rev 60001-20080222
Controls and Features
Controls and Features
Read this owner’s manual before operating your engine. Familiarize yourself with the location
and function of the controls and features. Save this manual for future reference.
Replacement Engine
(1) Fuel Filler Cap – venting gas cap.
(2)Fuel Tank –1.79 gallon capacity fuel
tank.
(3) Spark Plug – ¾” long neck
(4) Choke – Used to start the engine
(5) Fuel Valve Lever – Turn this valve to
the “On” position to supply fuel to the
engine.
(6) Starter Grip – rubber comfort grip for
recoil starter.
(7) Recoil Starter – Used to start the
engine
(8) Electric start – Insert ignition key and
turn to start engine
(9) Air Cleaner – Protects the engine by
filtering dust and debris from the intake air.
(10) Oil Drain Plug – Used to drain the oil
(11) Oil Filler Cap – Check and fill engine
oil level.
(12) Muffler – Full-size muffler for sound
abatement
Rev 60001-200802225
Assembly
Assembly
This unit ships from our factory without oil.
It must be properly serviced with fuel and oil
before operation.
Add Engine Oil
CAUTION
DO NOT attempt to crank or start the engine
before it has been properly filled with the
recommended type and amount of oil. Damage
to the generator as a result of failure to follow
these instructions will void your warranty.
1. Place the engine on a flat, level surface.
2. Remove oil fill cap/dipstick to add oil.
3. Add 1.16 qt (1.1L) of oil and replace oil
fill cap/dipstick.
4. Check engine oil level daily and add as
needed.
CAUTION
The engine is equipped with a low-oil-shutoff and
the will stop when the oil level in the crankcase
falls below the threshold level.
Add Fuel
1. Use clean, fresh, regular unleaded fuel
with a minimum octane rating of 85.
2. DO NOT mix oil with fuel.
3. Clean the area around the fuel cap.
4. Remove the fuel cap
5. Slowly add fuel to the tank. DO NOT
overfill. Allow approximately ¼ inch of
space for fuel expansion.
6. Screw on the fuel cap and wipe away any
spilled fuel.
CAUTION
Use regular unleaded gasoline with a minimum
octane rating of 85.
Do not mix oil and gasoline.
Fill tank to approximately ¼” below the top of
the tank to allow for fuel expansion.
DO NOT fill fuel tank indoors.
DO NOT fill fuel tank when the engine is running
or hot.
DO NOT overfill the fuel tank.
DO NOT light cigarettes or smoke when filling the
fuel tank.
NOTE
Check oil often during the break-in period. Refer
to the Maintenance section for recommended
service intervals.
6 Rev 60001-20080222
Operation
Operation
Engine Location
Place the engine in a well-ventilated area.
DO NOT place the engine near vents or
intakes where exhaust fumes could be drawn
into occupied or confined spaces. Carefully
consider wind and air currents when
positioning engine.
Starting the Engine
1. Make certain the engine is on a flat, level
surface.
2. Check the oil level. Add oil as necessary.
3. Turn the fuel valve to the “On” position.
4. Move the choke lever to the “Choke”
position.
5. Turn the key in the electronic ignition
6. As engine warms up, move the choke
lever to “Run”.
NOTE
If the engine starts but does not run, make
certain that it is on a flat, level surface. The
engine is equipped with a low oil sensor that will
prevent the engine from running when the oil
level falls below a critical threshold.
Stopping the Engine
1. Let the engine run at no-load for several
minutes to stabilize internal
temperatures.
2. Turn the ignition switch to the “Off”
position.
3. Turn the fuel valve to the “Off” position.
Rev 60001-200802227
Maintenance
Maintenance
The owner/operator is responsible for all
periodic maintenance.
WARNING
6. Dispose of used oil at an approved waste
management facility.
Never operate a damaged or defective engine.
WARNING
Improper maintenance will void your warranty.
Complete all scheduled maintenance in a
timely manner. Correct any issue before
operating the engine.
NOTE
For service or parts assistance, contact our help
line at 1-877 338-0999.
Engine Maintenance
To prevent accidental starting, remove and
ground spark plug wire before performing
any service.
Oil
Change oil when the engine is warm. Refer
to the oil specification to select the proper
grade of oil for your operating environment.
CAUTION
Spark Plugs
1. Remove the spark plug cable from the
spark plug.
2. Use the spark plug tool that shipped
with your engine to remove the plug.
3. Inspect the electrode on the plug. It
must be clean and not worn to produce
the spark required for ignition.
4. Make certain the spark plug gap is 0.7 -
0.8mm (0.028 - 0.031 in.).
5. Refer to the spark plug recommendation
chart when replacing the plug.
6. Carefully thread the plug into the
engine.
7. Use the spark plug tool to firmly install
the plug.
8. Attach the spark plug wire to the plug.
Air Filter
1. Remove the snap-on cover holding the
air filter to the assembly.
2. Remove the foam element.
3. Wash in liquid detergent and water.
Squeeze thoroughly dry in a clean cloth.
4. Saturate in clean engine oil.
5. Squeeze in a clean, absorbent cloth to
remove all excess oil.
6. Place the filter in the assembly.
7. Reattach the air filter cover and snap in
place.
The engine ships from the factory without oil.
Before pulling the recoil start or starting the
engine, fill with oil. Do not overfill.
1. Remove the oil drain plug with a 15 mm
socket and extension.
2. Allow the oil to drain completely.
3. Replace the drain plug.
4. Remove oil fill cap/dipstick to add oil.
5. Add 1.16 qt (1.1L) of oil and replace oil
fill cap/dipstick.
8 Rev 60001-20080222
Maintenance
CAUTION
A clogged spark arrester will dramatically reduce
engine performance.
Cleaning
CAUTION
DO NOT spray engine with water.
Water can contaminate the fuel system.
Use a damp cloth to clean exterior surfaces
of the engine.
Use a soft bristle brush to remove dirt and
oil.
Use an air compressor (25 PSI) to clear dirt
and debris from the engine.
Adjustments
The air-fuel mixture is not adjustable. CPE
recommends that you contact our service
line at 1-877- 338-0999 for all other service
and/or adjustment needs.
Every 8 hours or daily
Check oil level
Clean around air intake and muffler
First 5 Hours
Change oil
First 10 hours
Check/Adjust Valve Clearance *
Every 50 hours or every season
Clean air filter
Change oil if operating under heavy load
or in hot environments
Every 100 hours or every season
Change oil
Clean/Adjust spark plug
Check/Adjust valve clearance *
Clean spark arrester
Clean fuel tank and filter *
Every 3 years
Replace fuel line
* To be performed by knowledgeable,
experienced owners or Champion Power
Equipment certified service dealers
Maintenance Schedule
Follow the service intervals indicated in the
schedule below.
Service your engine more frequently when
operating in adverse conditions.
Contact our help line at 1-877- 338-0999 to
locate the nearest Champion Power
Equipment certified service dealer for your
engine maintenance needs.
Rev 60001-200802229
Maintenance
Storage
Engines stored for over 30 days need to be
drained of fuel to prevent gum from forming
in the fuel system, carburetor components
and hoses. For long term storage, please
follow these guidelines.
Engine Storage
1. Allow the engine to cool completely
before storage.
2. Clean the engine according to the
instructions in the Maintenance section.
3. Drain all fuel completely from the fuel
line and carburetor to prevent gum from
forming.
4. Add a fuel stabilizer into the fuel tank.
5. Change the oil.
6. Remove the spark plug and pour about ½
ounce of oil into the cylinder. Crank the
engine slowly to distribute the oil and
lubricate the cylinder. Reattach the spark
plug
10 Rev 60001-20080222
Specifications
Specifications
Engine Specifications
Engine 389 cc OHV CPE
Single Cylinder
4-Stroke
Air-cooled
NOTE
The gross horsepower of this engine was
laboratory-rated at our factory in accordance with
SAE J1940 as configured to meet safety,
emissions, and operating requirements. The
actual engine horsepower on this class of engine
may be significantly lower..
PTO Rotation Counterclockwise
Ignition Mode TCI (transistorized)
Displacement 389 cc
Torque (max) 1.62 ft. lbs. at 3000 RPM
Compression 8.5:1
Horizontal Shaft 1” x 3”
2.5 cm x 8.3 cm
End Hole Tapped 5/16”
24 UNF
Fuel Capacity 1.79gallons (6.8L)
Weight 76.3 lbs. (34.6kg)
Height 17.5 inches (44.5cm)
Width 15.9 inches (40.5 cm)
Length 19.8 inches (50.2 cm)
Spark Plugs
Your engine comes equipped with a ¾” long
reach plug (14mm).
Intermittent use (less than 1 hour/month) or
colder temperatures (below 60°F):
NGK B6ES or equivalent
Moderate use (less than 3 hours/month) or
seasonal temperatures (50-80°F):
NGK B7ES or equivalent
Extreme use (continuous) or hot climates
(80-100°F):
NGK B8ES or equivalent
Faulty spark plug Replace spark plug
Engine will not start;
Engine starts but runs roughly
Engine shuts down during operation Out of fuel Fill fuel tank
Engine cannot supply enough power
or overheating
Low oil level Fill cran kcase to the proper level
Place engine on a flat, level surface
Choke in the wrong position. Adjust choke.
Spark plug wire loose Attach wire to spark plug
Low oil level Fill cran kcase to the proper level.
Place engine on a flat, level surface
Insufficient ventilation Check for air restriction. Move to a
well ventilated area
Rev 60001-20080222 17
Warranty
Warranty
CHAMPION POWER EQUIPMENT
ONE YEAR LIMITED WARRANTY
Effective September 1, 2006. Replaces all undated
warranties and all warranties dated before September 1,
2006.
Warranty Qualifications
Champion Power Equipment (CPE) will register
this warranty upon receipt of your Warranty
Registration Card and a copy of your sales receipt
from one of CPE's retail locations as proof of
purchase.
Please submit your warranty registration and
your proof of purchase within ten (10) days of the
date of purchase.
Repair/Replacement Warranty
CPE warrants to the original purchaser that the
mechanical and electrical components will be free
of defects in material and workmanship for a
period of one (1) year from the original date of
purchase (90 days for commercial & industrial
use). Transportation charges on product
submitted for repair or replacement under this
warranty are the sole responsibility of the
purchaser. This warranty only applies to the
original purchaser and is not transferable.
Do not return the unit to the
place of purchase
Contact CPE's Technical Service and CPE will
troubleshoot any issue via phone or e-mail. If the
problem is not corrected by this method, CPE
will, at its option, authorize evaluation, repair or
replacement of the defective part or component
at a CPE Service Center. CPE will provide you
with a case number for warranty service. Please
keep it for future reference. Repairs or
replacements without prior authorization, or at
an unauthorized repair facility, will not be
covered by this warranty.
Warranty Exclusions
This warranty does not cover the following
repairs and equipment:
Normal Wear
Engines need periodic parts and service to
perform well. This warranty does not cover repair
when normal use has exhausted the life of a part
or the equipment as a whole.
Installation, Use and Maintenance
This warranty will not apply to parts and/or labor
if this engine is deemed to have been misused,
neglected, involved in an accident, abused, loaded
beyond the engine’s limits, modified, installed
improperly or connected incorrectly to any
component. Normal maintenance such as spark
plugs, air filters, adjustments, fuel system
cleaning and obstruction due to buildup is not
covered by this warranty.
Other Exclusions
This warranty excludes:
Cosmetic defects such as paint, decals, etc.
Wear items such as filter elements, o-rings, etc.
Accessory parts such as starting batteries, and
storage covers.
Failures due to acts of God and other force
majeure events beyond the manufacturer’s
control.
Problems cause by parts that are not original
Champion Power Equipment parts.
Limits of Implied Warranty and
Consequential Damage
Champion Power Equipment disclaims any
obligation to cover any loss of time, use of this
product, freight, or any incidental or
consequential claim by anyone from using this
engine. THIS WARRANTY IS IN LIEU OF ALL
OTHER WARRANTIES, EXPRESS OR IMPLIED,
INCLUDING WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE
A unit provided as an exchange will be subject to
the warranty of the original unit. The length of
the warranty governing the exchanged unit will
remain calculated by reference to the purchase
date of the original unit.
This warranty gives you certain legal rights which
may change from state to state. Your state may
also have other rights you may be entitled to that
are not listed within this warranty.
Contact Information
Address
Champion Power Equipment, Inc.
Customer Service
10006 Santa Fe Springs Rd.
Santa Fe Springs, CA 90670