Champion Power Equipment 4700-lb. Winch Kit Operator's Manual for All Serial Numbers in

OWNERS MANUAL
12039 Smith Ave.
Santa Fe Springs CA 90670
USA / 1-877-338-0999
www.championpowerequipment.com
SAVE THESE INSTRUCTIONS
Important Safety Instructions are included in this manual.
REV 100129-20180803
100129
MODEL NUMBER
ATV/UTV Winch Kit
4700 lb. Winch
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*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover.
TABLE OF CONTENTS
100129
4700 lb. Winch
ATV/UTV Winch Kit
Introduction ....................1
Introduction ..................1
Manual Conventions ...............2
Safety Rules ...................3
Controls and Features ..............5
Winch .....................5
Assembly ..................... 6
Assembling the Winch ............6
Mounting the Remote Control ........6
Winch Wiring .................7
Wiring Diagram ................8
Operation .....................9
General Tips for Safe Operation .......9
Self Recovery ................. 9
Winching Techniques A-Z ......... 10
Maintenance .................. 11
Lubrication ................. 11
Cable Assembly Replacement ....... 11
Specifications .................. 12
Performance Specifications ........ 12
Parts Diagram ............... 13
Parts List .................. 14
Tro u ble s hooti ng ................. 15
ENGLISH 100129
INTRODUCTION
Introduction
Congratulations on your purchase of a Champion Power Equipment product. Champion Power Equipment and Champion Engine Technology designs, builds, and supports all of our products to strict specifications and guidelines. With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying service.
Every effort has been made to ensure the accuracy and completeness of the information in this manual, and we reserve the right to change, alter and /or improve the product and this document at any time without prior notice.
Since CPE/CET highly value how our products are designed, manufactured, operated and are serviced, and also highly value your safety and the safety of others, we would like you to take the time to review this product manual and other product materials thoroughly and be fully aware and knowledgeable of the assembly, operation, dangers and maintenance of the product before use. Fully familiarize yourself, and make sure others who plan on operating the product fully familiarize themselves too, with the proper safety and operation procedures before each use. Please always exercise common sense and always error on the side of caution when operating the product to ensure no accidents, proper ty damage, or injury occurs. We want you to continue to use and be satisfied with your CPE/CET product for years to come.
Record the model and serial numbers as well as date and place of purchase for future reference. Have this information available when ordering parts and when making technical or warranty inquiries.
Champion Power Equipment Support
1-877-338-0999
Model Number
100129
Serial Number
Date of Purchase
Purchase Location
1
100129 ENGLISH
MANUAL CONVENTIONS
This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. Follow all safety messages to avoid or reduce the risk of serious injury or death.
DANGER
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
WARNING indicate s a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
CAUTION
CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.
NOTE
If you have questions regarding your winch, we can help. Please call our help line at
1-8 7 7- 338 - 0 9 99
2
SAFETY RULES
ENGLISH 100129
WARNING
Read this manual thoroughly before operating your winch. Failure to follow instructions could result in serious injury or death.
WARNING
Do not exceed the rated capacity.
DANGER
Do not use this winch for lifting or moving people or animals.
DANGER
Keep yourself and others a safe distance to the side of the cable when under tension.
DANGER
Never step over a cable or near a cable under load.
WARNING
Do not use the winch to secure or hold a vehicle for a long period of time. Do not use the winch to secure a vehicle for transpor t.
WARNING
Disconnect the remote control and battery leads when not in use.
WARNING
Avoid “shock loads” by using the control switch intermittently to take up the slack in the cable. “Shock loads” can far exceed the rate capacity for the cable and drum.
Do not accelerate your vehicle while winching. Loss of traction can cause a shock load on the cable.
WARNING
Batteries contain acid and produce explosive gases.
WARNING
The cable may break before the motor stalls. For heav y loads at or near rated capacity, use a pulley block /snatch block to reduce the load on the cable.
WARNING
Do not move the vehicle to pull a load (towing) on the winch cable. This could result in cable breakage.
WARNING
Pull only on areas of the vehicle as specified by the vehicle manufacturer.
3
Keep sparks, flames and cigarettes away from batteries at all times. Wear safety glasses and protect the eyes at all times. Do not lean over the batteries during operation.
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