OWNER’S MANUAL & OPERATING INSTRUCTIONS
4000 Starting Watts / 3000 Max Rated Watts
PORTABLE GENERATOR
MODEL NUMBER
YEAR
LIMITED WARRANTY
SAVE THESE INSTRUCTIONS
Important Safety Instructions
are included in this manual.
2
MADE IN CHINA
REV 46554-20110223
46554
10006 Santa Fe Springs Road
Santa Fe Springs CA 90670
USA / 1-877-338-0999
www.championpowerequipment.com
Have questions or need assistance?
Do not return this product to the store!
WE ARE HERE TO HELP!
Visit our website:
www.championpowerequipment.com
for more info:
• Product Info & Updates
• Frequently Asked Questions
– or –
Call our Customer Care Team Toll-Free at:
• Tech Bulletins
• Product Registration
1-877-338-0999
TABLE OF CONTENTS
46554
4000 Starting Watts / 3000 Max Rated Watts
PORTABLE GENERATOR
Introduction ............................ 1
Portable Power Generator ................. 1
Accessories .......................... 1
This Booklet .......................... 1
Manual Conventions ....................... 2
Safety Rules ............................ 3
Controls And Features ..................... 5
Generator. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Power Panel .......................... 6
Parts Included ........................ 6
Assembly .............................. 7
Remove The Generator From
The Shipping Carton .................... 7
Install The Wheel Kit .................... 7
Install The Support Leg .................. 7
Add Engine Oil ........................ 7
Add Fuel ............................ 8
Grounding ........................... 8
Operation .............................. 9
Generator Location ..................... 9
Surge Protection ....................... 9
Starting The Engine .................... 9
Connecting Electrical Loads ............... 9
Stopping The Engine .................... 9
Do Not Overload Generator ............... 10
Capacity ......................... 10
Power Management ................. 10
Wattage Reference Chart ................ 10
Maintenance And Storage .................. 11
Engine Maintenance ................... 11
Oil ............................. 11
Spark Plugs ....................... 11
Air Filter ......................... 11
Cleaning ......................... 12
Adjustments ...................... 12
Maintenance Schedule ............... 12
Generator Maintenance ................. 12
Storage ............................ 12
Engine Storage ..................... 12
Generator Storage ................... 12
Specifications .......................... 13
Engine Specifications .................. 13
Generator Specifications ................ 13
Fuel .............................. 13
Oil ............................... 13
Spark Plugs ......................... 13
Valve Clearance ...................... 13
Wiring Diagram ....................... 14
Parts Diagram ....................... 15
Parts List ........................... 16
Engine Parts Diagram .................. 17
Engine Parts List ..................... 18
Troubleshooting ......................... 19
Warranty ............................. 20
Warranty Qualifications ................. 20
Repair/Replacement Warranty ............. 20
Do Not Return The Unit To The
Place Of Purchase. . . . . . . . . . . . . . . . . . . . . 20
Warranty Exclusions ................... 20
Normal Wear ...................... 20
Installation, Use And Maintenance ....... 20
Other Exclusions ................... 20
Limits Of Implied Warranty And
Consequential Damage ................. 20
Contact Information ................... 20
Address ......................... 20
Customer Service ................... 20
Technical Service ................... 20
INTRODUCTION
ENGLISH 46554
Introduction
Congratulations on your purchase of a Champion
Power Equipment generator. CPE designs and builds
generators to strict specifications. With proper use and
maintenance, this generator will bring years of satisfying
service.
Portable Power Generator
This unit is a gasoline engine driven, alternating current
(AC) generator. It is designed to supply electrical power
for lighting, appliances, tools and similar equipment.
Record the model and serial numbers as well as date and place of purchase for future reference. Have this
information available when ordering parts and when making technical or warranty inquiries.
Accessories
Champion Power Equipment manufactures and sells
accessories designed to help you get the most from
your purchase. To find out more about our covers, power
cables and storm kits, please visit our website at:
www.championpowerequipment.com
This Booklet
Every effort has been made to ensure the accuracy and
completeness of the information in this manual. We reserve
the right to change, alter and/or improve the product and
this document at any time without prior notice.
Champion Power Equipment Support
1-877-338-0999
Model Number
46554
Serial Number
Date of Purchase
Purchase Location
For Oil Type see “Add Engine Oil” section. For Fuel Type see “Add Fuel” section.
1 REV 46554-20110223
46554 ENGLISH
MANUAL CONVENTIONS
This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol
is used with a key word to alert you to potential hazards in operating and owning power equipment.
Follow all safety messages to avoid or reduce the risk of serious injury or death.
DANGER
DANGER indicates an imminently hazardous
situation which, if not avoided, will result in death
or serious injury.
WARNING
WARNING indicates a potentially hazardous
situation which, if not avoided, could result in
death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous
situation which, if not avoided, may result in minor
or moderate injury.
CAUTION
CAUTION used without the safety alert symbol
indicates a potentially hazardous situation which, if
not avoided, may result in property damage.
NOTE
If you have questions regarding your generator, we can
help. Please call our help line at 1-877-338-0999
REV 46554-20110223 2
SAFETY RULES
ENGLISH 46554
WARNING
Read this manual thoroughly before operating your
generator. Failure to follow instructions could result
in serious injury or death.
WARNING
The engine exhaust from this product contains
chemicals known to the state of California to cause
cancer, birth defects, or other reproductive harm.
DANGER
Generator exhaust contains carbon monoxide, a
colourless, odourless, poison gas. Breathing carbon
monoxide will cause nausea, dizziness, fainting
or death. If you start to feel dizzy or weak, get to
fresh air immediately.
Operate generator outdoors only in a well ventilated
area.
DO NOT operate the generator inside any building,
including garages, basements, crawlspaces and
sheds, enclosure or compartment, including the
generator compartment of a recreational vehicle.
DO NOT allow exhaust fumes to enter a confined
area through windows, doors, vents or other
openings.
DANGER CARBON MONOXIDE: using a generator
indoors CAN KILL YOU IN MINUTES.
DANGER
Rotating parts can entangle hands, feet, hair,
clothing and/or accessories.
Traumatic amputation or severe laceration can result.
Keep hands and feet away from rotating parts.
Tie up long hair and remove jewelry.
Operate equipment with guards in place.
DO NOT wear loose-fitting clothing, dangling
drawstrings or items that could become caught.
DANGER
Generator produces powerful voltage.
DO NOT touch bare wires or receptacles.
DO NOT use electrical cords that are worn, damaged
or frayed.
DO NOT operate generator in wet weather.
DO NOT allow children or unqualified persons to
operate or service the generator
Use a ground fault circuit interrupter (GFCI) in damp
areas and areas containing conductive material such
as metal decking.
Use approved transfer equipment to isolate generator
from your electric utility and notify your utility
company before connecting your generator to your
power system.
WARNING
Sparks can result in fire or electrical shock.
When servicing the generator:
Disconnect the spark plug wire and place it where it
cannot contact the plug.
DO NOT check for spark with the plug removed.
Use only approved spark plug testers.
WARNING
Running engines produce heat. Severe burns can
occur on contact.
Combustible material can catch fire on contact.
DO NOT touch hot surfaces.
Avoid contact with hot exhaust gases.
Allow equipment to cool before touching.
Maintain at least three feet of clearance on all sides
to ensure adequate cooling.
Maintain at least five feet of clearance from
combustible materials.
3 REV 46554-20110223
46554 ENGLISH
SAFETY RULES
DANGER
Fuel and fuel vapours are highly flammable and
extremely explosive.
Fire or explosion can cause severe burns or death.
Unintentional startup can result in entanglement,
traumatic amputation or laceration.
When adding or removing fuel:
Turn the generator off and let it cool for at least two
minutes before removing the fuel cap. Loosen the
cap slowly to relieve pressure in the tank.
Only fill or drain fuel outdoors in a well-ventilated area.
DO NOT overfill the fuel tank.
Always keep fuel away from sparks, open flames,
pilot lights, heat and other sources of ignition.
DO NOT light or smoke cigarettes.
When starting the generator:
DO NOT attempt to start a damaged generator.
Make certain that the gas cap, air filter, spark plug,
fuel lines and exhaust system are properly in place.
Allow spilled fuel to evaporate fully before
attempting to start the engine.
Make certain that the generator is resting firmly on
level ground.
When operating the generator:
DO NOT move or tip the generator during operation.
DO NOT tip the generator or allow fuel or oil to spill.
When transporting or servicing the generator:
Make certain that the fuel shutoff valve is in the off
position and the fuel tank is empty.
Disconnect the spark plug wire.
When storing the generator:
Store away from sparks, open flames, pilot lights,
heat and other sources of ignition.
WARNING
Rapid retraction of the starter cord will pull hand and
arm towards the engine faster than you can let go.
Unintentional startup can result in entanglement,
traumatic amputation or laceration.
Broken bones, fractures, bruises or sprains could result.
When starting engine, pull the starter cord slowly
until resistance is felt and then pull rapidly to avoid
kickback.
DO NOT start or stop the engine with electrical
devices plugged in.
CAUTION
Exceeding the generator’s running capacity can
damage the generator and/or electrical devices
connected to it.
DO NOT overload the generator.
Start the generator and allow the engine to stabilize
before connecting electrical loads.
Connect electrical equipment in the off position,
and then turn them on for operation.
Turn electrical equipment off and disconnect before
stopping the generator.
DO NOT tamper with the governed speed.
DO NOT modify the generator in any way.
CAUTION
Improper treatment or use of the generator can
damage it, shorten its life and void your warranty.
WARNING
Operation of this equipment may create sparks that
can start fires around dry vegetation.
A spark arrestor may be required. The operator
should contact local fire agencies for laws or
regulations relating to fire prevention requirements.
Use the generator only for intended uses.
Operate only on level surfaces.
DO NOT expose generator to excessive moisture,
dust, or dirt.
DO NOT allow any material to block the cooling slots.
If connected devices overheat, turn them off and
disconnect them from the generator.
DO NOT use the generator if:
– Electrical output is lost
– Equipment sparks, smokes or emits flames
– Equipment vibrates excessively
REV 46554-20110223 4
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