Champion Power Equipment 4500-lb. Wireless Winch Kit Operator's Manual for All Serial Numbers in

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OWNER’S MANUAL & OPERATING INSTRUCTIONS

ATV/UTV Wireless Winch Kit

4500 lb. Winch

12039 Smith Ave.

Santa Fe Springs CA 90670

USA / 1-877-338-0999

www.championpowerequipment.com

SAVE THESE INSTRUCTIONS

Important Safety Instructions are included in this manual.

MADE IN CHINA

REV 14560-20191217

14560

MODEL NUMBER

FCC Statement

1. This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference.(2) This device must accept any interference received, including interference that may cause undesired operation.

2. Changes or modiﬁcations not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.

NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates uses and can radiate radio frequency energy and,

Have questions or need assistance?

Do not return this product to the store!

if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

– Reorient or relocate the receiving antenna. – Increase the separation between the

equipment and receiver.

– Connect the equipment into an outlet on

a circuit different from that to which the

receiver is connected. Consult the dealer or an experienced radio/T V technician for help.

WE ARE HERE TO HELP!

Visit our website:

www.championpowerequipment.com

for more info:

• Product Info & Updates

• Frequently Asked

Call our Customer Care Team Toll-Free at:

Questions

1-877-338-0999

Parts Ordering:

Mon – Fri 8 :30 AM – 5:00 PM (PST/PDT)

Toll Fr ee: 1- 87 7-33 8 - 0999

WARNING: Cancer and Reproductive Harm – www.P65Warnings.ca.gov

*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover.

• Tech Bulletins

• Product Registration

– or –

TABLE OF CONTENTS

14560

4500 lb. Winch

ATV/UTV Wirelss Winch Kit

Introduction . ................... 1

Introduction . ................. 1

This Booklet ................. 1

Accessories . ................. 1

Manual Conventions ............... 2

Safety Rules ................... 3

Controls and Features .............. 5

Winch ..................... 5

Assembly ..................... 6

Assembling the Winch ............ 6

Solenoid/Contactor Location ........ 6

Install the Rocker Switch .......... 6

Install the Antenna . ............. 6

Wiring the Winch ............... 7

Testin g Win ch Op e ratio n . .......... 8

Wiring Diagram . ............... 9

Switch Wiring Diagram . ........... 9

Antenna Wiring Diagram . ......... 10

Operation .................... 11

General Tips for Safe Operation . ..... 11

Self Recovery . ............... 11

Winching Techniques A-Z ......... 12

Maintenance .................. 13

Lubrication ................. 13

Cable Assembly Replacement ....... 13

Speciﬁcations . ................. 14

Performance Speciﬁcations ........ 14

Remote Battery . .............. 14

Parts Diagram ............... 15

Parts List .................. 16

Tro ubl esh oot in g . ................ 17

INTRODUCTION

ENGLISH 14560

Introduction

Congratulations on your purchase of a Champion Power Equipment winch. CPE designs and builds winches to strict speciﬁcations. With proper use and maintenance, this winch will bring years of satisfying service.

Accessories

Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase. To ﬁnd out more about our covers, tree savers, hooks, fairleads, etc., please visit our web site at:

www.championpowerequipment.com

This Booklet

Every effort has been made to ensure the accuracy and completeness of the information in this manual. We reserve the right to change, alter and/or improve the product and this document at any time without prior notice.

Record the model and serial numbers as well as date and place of purchase for future reference. Have this information available when ordering parts and when making technical or warranty inquiries.

Champion Power Equipment Support

1-877-338-0999

Model Number

14560

Serial Number

Date of Purchase

Purchase Location

14560 ENGLISH

MANUAL CONVENTIONS

This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. Follow all safety messages to avoid or reduce the risk of serious injury or death.

DANGER

DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING

WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

CAUTION

CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.

NOTE

If you have questions regarding your winch, we can help. Please call our help line at

1-8 77-3 38- 0999

SAFETY RULES

ENGLISH 14560

WARNING

Read this manual thoroughly before operating your winch. Failure to follow instructions could result in serious injury or death.

WARNING

Do not exceed the rated capacity.

DANGER

Do not use this winch for lifting or moving people or animals.

DANGER

Keep yourself and others a safe distance to the side of the cable when under tension.

DANGER

Never step over a cable or near a cable under load.

WARNING

Do not use the winch to secure or hold a vehicle for a long period of time. Do not use the winch to secure a vehicle for transport.

WARNING

Disconnect the remote control and battery leads when not in use.

WARNING

Avoid “shock loads” by using the control switch intermittently to take up the slack in the wire rope. “Shock loads” can far exceed the rate capacity for the wire rope and drum.

Do not accelerate your vehicle while winching. Loss of traction can cause a shock load on the cable.

WARNING

Batteries contain acid and produce explosive gases.

WARNING

The wire rope may break before the motor stalls. For heavy loads at or near rated capacity, use a pulley block/snatch block to reduce the load on the wire rope.

WARNING

Do not move the vehicle to pull a load (towing) on the winch cable. This could result in cable breakage.

WARNING

Pull only on areas of the vehicle as speciﬁed by the vehicle manufacturer.

Keep sparks, ﬂames and cigarettes away from batteries at all times. Wear safety glasses and protect the eyes at all times. Do not lean over the batteries during operation.

14560 ENGLISH

SAFETY RULES

WARNING

When re-spooling the cable, ensure that the cable spools in the under-wind position with the cable entering the drum from the bottom, not the top.

To re-spool correctly, and while wearing gloves, keep a slight load on the cable while pushing the remote button to draw in the cable. Walk toward the winch not allowing the cable to slide through your hands. Do not let your hands get within 12 in. of the winch while re-spooling. Turn off the winch and repeat the procedure until a few feet of cable are left. Disconnect the remote control and ﬁnish spooling by rotating the drum by hand with the clutch disengaged. Keep hands clear of the fairlead and drum while the winch is under power.

WARNING

Do not use as a hoist. Do not use for overhead lifting.

CAUTION

Use gloves to protect hands when handling the cable. Never let the cable slide through your hands.

CAUTION

Duration of winching pulls should be kept as short as possible.

If the motor becomes uncomfortably hot to the touch, stop winching immediately and let it cool down for a few minutes. Do not pull for more than one minute at or near the rated load.

CAUTION

If the motor stalls, do not maintain power to the winch.

Electric winches are designed and made for intermittent use and should not be used in constant duty applications.

CAUTION

Never release the free-spool clutch when there is a load on the winch.

CAUTION

Use hook strap when handling the hook for spooling or unspooling the wire rope.

CAUTION

Do not wrap the cable around any object and hook it back onto itself.

CAUTION

Apply blocks to the wheels of the vehicle when on an incline.

DO NOT Mix Old and New batteries DO NOT Mix Alkaline, Standard, or Rechargeable Bat teries

ENGLISH 14560

CONTROLS AND FEATURES

Read this owner’s manual before operating your winch. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference.

Winch

(1) Motor – 1.6 HP 12V DC motor provides

power to the planetary gear mechanism.

(2) Braking System – Braking action is

automatically applied to the winch drum when the winch motor is stopped and there is a load on the wire rope.

(3) Winch Drum – The winch drum is the

cylinder on which the wire rope is stored. It can feed or wind the rope depending on the remote winch switch.

(4) Planetary Gear System – The reduction

gears convert the winch motor power into extreme pulling forces. This system allows high torque while maintaining compact size and light weight.

(5) Free Spooling Clutch – The clutch allows

the operator to manually disengage “Out” the spooling drum from the gear train, free spool. Engaging the clutch “In” locks the winch into the gear system.

(6) Wire Rope – 15/64 in. x 38 ft. galvanized

aircraft cable designed speciﬁcally for load capacity of 4500 lb. (2041 kg)

(7) Clevis Hook – Provides a means for

connecting the looped ends of cables to an anchor.

(8) Strap – Used to assist cable feed.

(9) Winch Connection Cables – Used to

connect the contactor to the winch motor.

(10) Battery Connection Cables – Used to

connect the battery to the contactor.

(11) Rocker Switch – Rocker switch with

handlebar mount for powering the rope in or out of your winch drum.

(12) Antenna – Receives wireless signal from

wireless remote control from within a 50 ft. radius.

(13) Solenoid/ Contactor – Power from the

vehicle battery ﬂows through the weather sealed solenoid/contactor switch before being directed to the winch motor.

(14) Wireless Remote Control – Activate the

wireless system by pressing and holding the POWER button on the wireless remote for 3 seconds.

(15) Mount Assembly – Flatbed mounting

channel.

14560 ENGLISH

ASSEMBLY

Assembling the Winch

This CPE 4500 lb. (2041 kg) winch is designed with a bolt pattern that is standard in this class of winch. Many winch mounting kits are available that utilize this bolt pattern for the most popular trucks, UTVs and ATVs. If you cannot ﬁnd a kit locally, contact CPE and we will provide you with the name of a dealer.

CAUTION

Mounting bolts must be SAE grade 5 or better and torque to 34 ft. lbs.

1. Insert M10x20 bolts through the mounting channel holes and attach the roller fairlead to the mounting channel with the M10 lock washers and M10 nuts provided.

2. Turn the winch upside down. Place the mounting channel on the winch, making sure the winch is centered in the middle of it.

3. Thread the M8x25 bolts through the M8 ﬂat and lockers washers, and then thread through the mounting channel. Tighten the bolts. DO NOT over tighten.

4. Turn winch right side up. Disengage the clutch by moving the Cam Ring to the “Out” position. Release the wire rope and pull through the roller fairlead.

5. Attach the clevis hook to the cable, and then hand strap to the clevis hook.

CAUTION

If utilizing a mounting plate, ensure that the three major sections (motor, drum and gear housing) are properly aligned. Proper alignment of the winch will allow for even distribution of the full rated load.

NOTE

The type of vehicle to which the winch and mounting channel will be applied, will dictate the type of mounting kit that should be used (Speed Mount™ Hitch Adapter, Standard Mounting Channel, or Specialty Mounting Kit).

Solenoid/Contactor Location

Find a location for the solenoid/contactor. It is recommended that the solenoid/contactor be mounted close to the battery in a clean, dry location. Make sure the location chosen allows for sufﬁcient clearance from all metal components. Drill mounting holes if required. Once a location is found, DO NOT install the unit until all wiring is completed (see wiring section).

NOTE

Terminals coming in contact with metal will cause a direct short, possibly causing solenoid/contactor and/or battery damage.

Installing the Rocker Switch

1. Decide which handlebar the rocker switch will be mounted on. (The rocker switch is usually installed on the left handlebar).

2. Use a piece of electrical tape (not provided) around the handlebar to help prevent rotation of the mount.

3. Tighten the rocker switch in place. DO NOT over tighten or tighten /clamp over any hoses or cables.

4. Once the rocker switch is mounted, the wires can be routed back to where the solenoid/ contactor is located.

5. Make sure the handlebars have full range of motion and then secure the rocker switch’s cable with the supplied cable ties.

Installing the Antenna (Wireless Use Only)

1. Determine the mounting location.

2. If mounting on a ﬂat surface, mark and drill a minimum of two (2) mounting holes, one (1) on each side of the antenna. Loosely attach the antenna using the supplied bolts and lock nuts. Do NOT tighten fasteners at this time.

3. If mounting on a frame tube, loosely attach using the supplied cable ties.

ASSEMBLY

ENGLISH 14560

Wiring the Winch

CAUTION

NEVER route electrical cables across any sharp edges, through and /or near moving parts, or near parts that may become hot.

CAUTION

Batter y cables should NOT be drawn taut. Leave some slack for cable movement.

NOTE

You may need to use a test light to locate a suitable wire. The wire should only have power when the key is in the ON position.

NOTE

Depending on the location of the solenoid/ contactor, you may need to use the black and red cables in place of the yellow and blue, and the yellow and blue in place of the red and black. Just remember that this also changes the diagram.

Wiring the Winch (Non-Wireless Use) Cont’d.

6. Splice the end of the red wire on the rocker switch, to an ignition (keyed) controlled power source using the supplied wire tap.

7. Once all wiring is connected to the solenoid/ contactor it can then be mounted using the supplied M6 hardware.

8. Tighten the solenoid /contactor terminal nuts. DO NOT over tighten.

9. Connect the black lead to the negative ( –) terminal of the vehicle’s 12 volt battery.

10. Place all terminal boots over terminals and secure all cables with cable ties or electrical tape (not included).

11. Check for proper drum rotation. Pull and turn the clutch knob to the “OUT” position (free spooling). Pull out some cable from the drum, and then turn the clutch knob to the “IN” position to engage the gears. Press the cable out button on the rocker switch. If the drum is turning and releasing more cable, then your connections are accurate. If the drum is turning and collecting more cable then reverse the leads on the motor. Repeat and check rotation.

Non-Wireless Use Only

1. Connect the yellow and blue cables to the motor terminals on the winch. (Yellow to the positive (+) terminal of the motor. Blue to the negative (-) terminal of the motor). Tighten the terminal nuts on the motor. DO NOT over tighten. Route the other ends to the solenoid/ contactor location.

2. Connect the yellow and blue cables to the solenoid /contactor (yellow to yellow and blue to blue). DO NOT tighten nuts.

3. Connect the red and black cables to the solenoid /contactor (red to red and black to black). DO NOT tighten nuts. Route the other ends to the vehicle’s battery.

4. Connect the red lead to the positive (+) terminal of the vehicle’s 12 volt battery.

5. Connect the rocker switch to the solenoid/ contactor (black to black and green to green).

Wireless Use Only

2. Connect the yellow and blue cables to the solenoid /contactor (yellow to yellow and blue to blue). DO NOT tighten nuts.

3. Connect the red and black cables to the solenoid /contactor (red to red and black to black). DO NOT tighten nuts. Route the other ends to the vehicle’s battery.

4. Connect the red lead to the positive (+) terminal of the vehicle’s 12 volt battery.

5. Connect the rocker switch to the solenoid/ contactor (black to black and green to green).

14560 ENGLISH

Wiring the Winch (Wireless Use) Cont’d. Wiring the Winch (Wireless Use) Cont’d.

6. Locate the black and green wires running from the solenoid /contactor to the rocker switch. Find the bullet connectors on these wires located near the solenoid /contactor.

7. Plan a route for the wire harness between the antenna and these bullet connectors.

8. Pull apart the bullet connectors on the black and green wires identiﬁed in step 6 above.

9. Connect the rocker switch and solenoid/ contactor to the antenna (black to black and green to green).

10. Connect the black ground wire with the ring to the black, negative (-) terminal on the solenoid /contactor.

11. Splice the end of the red wire on the rocker switch, to an ignition (keyed) controlled power source using the supplied wire tap.

12. Splice the end of the red wire on the antenna, to an ignition (keyed) controlled power source using the supplied wire tap

13. Once all wiring is connected to the solenoid/ contactor, it can then be mounted using the supplied M6 hardware.

14. Tighten the solenoid /contactor terminal nuts. DO NOT over tighten.

15. Connect the black lead to the negative (-) terminal of the vehicle’s 12 volt battery.

16. Place all terminal boots over terminals and secure all cables with cable ties or electrical tape (not included).

17. Activate the wireles s system by pressing and holding the POWER button on the wir eless remote for 3 seconds. This enables the wireles s control syst em. A red indic ator light on the wireless remote turns on when the system is active and ready to use.

18. Check for proper drum rotation. Pull and turn the clutch knob to the “OUT” position (free spooling). Pull out some cable from the drum, and then turn the clutch knob to the “IN” position to engage the gears. Press the cable out button on the remote. If the drum is turning and releasing more cable then your connections are accurate. If the drum is turning and collecting more cable then reverse the leads on the motor. Repeat and check rotation.

19. Deactivate the system by pre ssing the POWER but ton on the wireless remote and holding for 3 seconds, until r ed light turns off or af ter 2 mins of idle time, the wireless system deactivates.

NOTE

LED Indicator Light

– Steady Red: System active and ready to use. – Flashing Red: Winch powering in or out.

Test Winch Operation

When testing the winch for correct connections and operation (Non-wireless and Wireless).

1. Make sure there are no exposed terminals or wiring.

2. Wiring to all components is correct.

3. All loose wires are secured.

4. Turn the vehicle ignition switch to the ON position, but DO NOT start the vehicle.

5. Check the winch for proper operation using the rocker switch (or remote). The wire rope should spool in and out in the direction indicated on the switch (or remote).

WARNING

This kit is designed for use on front mounted self-recovery winches only. The remote is not designed for and should not be used on winches or hoists in industrial applications (car haulers/carriers, wrecker, cranes, etc.) or for any other remote controlled applications.

ASSEMBLY

Wiring Diagram

Blue

Yellow

ENGLISH 14560

Negative (–)

Positive (+)

Switch Wiring Diagram

Black

Negative (–)

To Swi tc h And Remote Wiring (See Below)

Red

Positive (+)

Green

Black

Ignition Wire

Red

14560 ENGLISH

Antenna Wiring Diagram

ASSEMBLY

To Black (-) terminal on

the Solenoid/Contactor

Black

Black or White

Green

Red

Ignition Wire

BlackBlack

Red

Amp

7.5

Green

OPERATION

ENGLISH 14560

General Tips for Safe Operation

Your 14560 winch is rated at a 4500 lb. capacity in ﬁrst layer (max) when spooling the ﬁrst rope layer on the drum. Overloads can damage the winch, motor and/or wire rope. For loads over 2,250 lb. (1021 kg.) we recommend the use of the pulley block/snatch block to double the wire rope line. This will aid in two ways: (a) reduce the number or rope layers on the drum,

as well as,

(b) reduce the load on the wire rope by as much

as 50%. When doubling the line back to the vehicle, attach to the tow hook, frame or other load bearing part. The vehicle engine should be kept running during operation of the winch to minimize battery drain and maximize power and speed of the winch. If the winch is used for a considerable time with the engine off the battery may be drained and too weak to restart the engine. Get to know your winch before you actually need to use it. We recommend that you set up a few test runs to familiarize yourself with rigging techniques, the sounds your winch makes under various loads, the way the cable spools on the drum, etc. Inspect the wire rope and equipment before each use. A frayed or damaged rope shall be replaced immediately. Use only manufacturer’s identical replacement rope with the exact speciﬁcations. Inspect the winch installation and bolts to ensure that all bolts are tight before each operation. Store the remote control inside your vehicle in a place that it will not be damaged. Any winch that appears to be damaged in any way, is found to be worn, or operates abnormally MUST BE REMOVED FROM SERVICE UNTIL REPAIRED. It is recommended that the necessary repairs be made by a manufacturer’s authorized repair facility. Pull only on areas of the vehicle as speciﬁed by the vehicle manufacturer. Only attachments and/ or adapters supplied by the manufacturer are to be used.

Self Recovery

Locate a suitable anchor such as a strong tree trunk or boulder. Always use a sling as an anchor point.

A roller fairlead (not included) will help guide the wire rope and to reduce binding on short side pulls. Do not winch from an acute angle as the wire rope will pile up on one side of the drum causing damage to wire rope and the winch.

RIGHT WRONG

Short pulls from an angle can be used to straighten the vehicle. Long pulls should be done with the wire rope at a 90° angle to the winch/vehicle. When pulling a heavy load, place a blanket or jacket over the wire rope ﬁve or six feet from the hook.

In the event of a broken cable it will dampen the snap back. For additional protection open the hood of the vehicle. For pulls over 2,250 lb. (1021 kg.), we recommend the use of the snatch block/pulley block to double line the wire rope.

SINGLE LINE DOUBLE LINE

This reduces the load on the winch and the strain on the rope by approximately 50%.

14560 ENGLISH

OPERATION

Winching Techniques A-Z

(a) Take time to a s sess you r s itu ation and plan

your pull. (b) Put on gloves to protect your hands. (c) Disengage the clutch to allow free- spooling

and also save battery power. (d) Attach the hook strap to the clevis hook. (e) Pull out the wire rope to your desired anchor

point using the hook strap. (f) Secure the clevis hook to the anchor point:

Sling, chain or snatch block. Do not attach

the hook back onto the wire rope. (g) Engage the clutch. (h) Connect the remote control to the winch. If

you are going to control the winch from inside

your vehicle then pass the remote through an

open window to avoid the wires being pinched

in the door. (i) Start your engine to ensure power is being

replenished to the battery. (j) Power in the wire rope guiding the wire under

tension to draw up the slack in the wire. Once

the wire is under tension, stand clear. Never

step over the wire rope. (k) Double check your anchors and make sure all

connections are secure. (l) Inspect the wire rope. Make sure there are at

least 5 wraps of wire rope around the winch

drum. (m) Drape a blanket or jacket over the wire rope

approximately 5 to 6 feet from the hook.

Open the hood for added protection. (n) Clear the area. Make sure all spectators stand

clear and that no one is directly in front or

behind the vehicle or anchor point. (o) Begin winching. Be sure that the wire rope

is winding evenly and tightly around the

drum. The vehicle that is being winched can

be slowly driven to add assistance to the

winching process. Avoid shock loads; keep

the wire rope under tension.

Winching Techniques A-Z Cont’d.

(p) The vehicle to be winched should be placed

in neutral and the emergency brake released. Only release the brake pedal when under full tension. Avoid shock loads to the winch. This can damage the winch, rope and vehicle.

(q) The winch is meant for intermittent use.

Under full load with a single line rig do not power in for more than a minute without letting the motor cool down for a few minutes and then resume the winching operation.

(r) The winching operation is complete once the

vehicle is on stable ground and is able to drive under its own power.

(s) Secure the vehicle. Be sure to set the brakes

and place the vehicle in park.

(t) Release the tension on the wire rope. The

winch is not meant to hold the vehicle for

long periods of time. (u) Disconnect the wire rope from the anchor. (v) Rewind the wire rope. Make sure that any wire

already on the drum has spooled tightly and

neatly. If not, draw out the wire and re-spool

from the point where the rope is tight. (w) Keep your hands clear of the winch drum and

fairlead as the wire rope is being drawn in. (x) Secure the hook and hook strap. (y) Disconnect the remote control and store in a

clean, dry place. (z) Clean and inspect connections and mounting

hardware for next winching operation.

MAINTENANCE

ENGLISH 14560

The owner/operator is responsible for all periodic maintenance.

WARNING

Never operate a damaged or defective winch.

WARNING

Improper maintenance will void your warranty.

Complete all scheduled maintenance in a timely manner. Correct any issue before operating the winch.

NOTE

For ser vice or parts assistance, contact our help line at 1-877-33 8-0 999

Lubrication

All moving parts within the Electric Winch having been Lubricated using high temperature lithium grease at the factory. No internal lubrication is required. Lubricate Cable Assembly periodically using a light penetrating oil.

Cable Assembly Replacement

It is recommended that any modiﬁcations be performed by a manufacturer’s authorized repair facility, and that only manufacturer-supplied parts be used.

1. Move the clutch to the “Out” position.

2. Extend Cable Assembly to its full length. Note how the existing cable is connected to the inside of the drum.

3. Remove old Cable Assembly and attach new one.

4. Retract Cable Assembly onto drum being careful not to allow kinking.

14560 ENGLISH

SPECIFICATIONS

Performance Speciﬁcations

– Rated Pull ...................................... 4500 lb. (2041 kg)

– Gear Reduction Ratio ....................................... 180 :1

– Motor ........................... Permanent Magnet 1.6 HP/1.2 kW (12V DC)

– Drum Size . ..................... 1.7 in. (D ) x 3.1 in. (L) [44 mm (D) x 80 mm (L)]

– Cable ........................ 15/6 4 in. (D ) x 38 f t. ( L) [6 mm ( D) x 11.6 m (L)]

– Gross Weight ...................................... 28.9 lb. (13.1 kg)

– Net Weight ........................................ 26.5 lb. (12 kg)

– Height . ......................................... 4.9 in. (12.4 cm)

– Width .......................................... 4.5 in. (11.5 cm)

– Length ........................................ 13.5 in. (34.4 cm)

– Bolt Pattern. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.9 in. x 3 in. (12.4 cm x 7.6 cm)

Remote Battery

OEM battery: 23A (12V DC) Replacement Batteries: 3LR50, A23BP, AG23, KE23A, MN21 or equivalent.

Line Speed and Motor Current (First Layer)

Line Pull

Line Speed (12V DC)

Motor Current (12V DC) A 28 80 140 180 280

Running Time* Minutes 1 1 1 1 1

Cooling Time** Minutes 5 5 5 5 5

LB 0 100 0 2000 3000 4500

KG 0 454 907 1361 2041

FPM 12.8 9.8 8.5 6.9 4.6

MPM 3.9 3.5 2.7 2.0 1.4

*If the mo tor bec omes uncomfor tably hot to the touch, s top winching immediately and let it cool down fo r 5 minutes. Do not pull for mo re than one minute a t or near the ra ted loa d.

**Electric winches are designed and made for intermittent use and should not be used in constant duty applications.

Line Pull and Cable Capacity Per Layer

Line of Cable 1 2 3 4

Rated Line Pull

Cable Capacity

LB 4500 3629 3041 2616

KG 2041 1648 1380 118 8

FT 6.7 15.0 24.9 38.0

M 2.0 4.8 7. 6 11.6

SPECIFICATIONS

CHAMP ION

OUT IN

POWER

Parts Diagram

ENGLISH 14560

14560 ENGLISH

# Part Number Description

1 456100B

2 450001 Coupling, I 1

3 450002 Spring, Coupling 1

450003A Coupling, II 1

410001 Spring 1

4102 00-B F

41000 2 Tie Bar 2

41000 3A

41000 4 O Ring 100 x 1.9 1

41000 5 Gear Ring I 1

41000 6

410007A Gear Ring II 1

41000 8

41000 9

410010A Axis Suppor t Bushing 1

410011A Cam Clutch Gear 1

410012- BF

410013A

250017 Lock Washer Ø6 5

250018

250016-BF Clutch Cap - Black Flat 1

GB2760-BB6802-2ZRadial Ball Bearing

410014 Cultch Spring 1

GB2760-BB0606-2ZRadial Ball Bearing

410015 Sun Gear,Input 1

410016

410017 Seal Ring 2

410018

450800

C20002

250059 -BF

400009

250036 Lock Nut M10 2

250029-BF

250035 Lock Washer Ø10 2

Motor Assembly Black Flat

Drum Assembly - Black Flat

Gear Housing Cover Black Flat

Gear Carrier Assembly, Output

Gear Carrier Assembly,Intermediate

Gear Carrier Aseembly,Input

Gear Housing - Black Flat

Hexagon Socket Head Screw M4 x 20

Cross Rece ssed Pan Head Screw M6 x 16

6802-2Z Sealed

0606-2Z Sealed

Drum Bushing, Motor Side.

Hexagon Socket Head Screw M5 x 16

Cable Assembly -

6.0mm(D) x 11.6m(L)

1/4 in. Clevis Hook White Zinc

Mounting Channel Black Flat

Hexagon Head Bolt M10 x 20

Roller Fairlead - Black Flat

Qty

Parts List

# Part Number Description

300019 Flat Washer Ø8 4

300020 Lock Washer Ø8 4

450021

410019 Contactor 1

400011

250002 Flat Washer Ø6 4

410016A

400013 Lock Nut M6 4

456001

456002

400017 Terminal Protector 8

400014

456003

456004

400020 Wire Tap 2

400021 Mini-Rocker Switch 1

400023 Flat Washer Ø5 3

400025 Nut M5 3

400026-BF

400027 Screw #6 -32 x 9/32 in. 2

400028 Lock Washer Ø6 2

400029-BF

400030-BF

400031

400022

400024 Lock Washer Ø5 3

18029-1 Wireless Remote 1

1802 9-2 Wireless Receiver 1

410022 Yellow Strap 1

410025 Hexagonal Shaft 1

410024

250011 Circlip Ø15 1

500016 Square Nut 4

500017

410018 A

41000 2A Hexagon Tie Bar 1

Hexagon Head Bolt M8 x 25

Hexagon Head Bolt M6 x 25

Drum Bushing, Gear Housing Side.

Battery Wires - Red, 36 in. (L) / 6GAUGE

Battery Wires - Black, 36 in. (L) / 6GAUGE

Hexagon Head Bolt M6 x 1.0 x 20

Winch Wires - Yellow, 72 in. (L) / 6GAUGE

Winch Wires - Blue, 72 in. (L) / 6GAUGE

Mini-Rocker Switch Clamp - Black Flat

Mini-Rocker Switch Mounting Angle - Black Flat

Mini-Rocker Switch Extender - Black

Hexagon Socket Head Screw M5 x 18

Hexagon Socket Head Screw M5 x 25

Cross Rece ss Pan Head Screw M6 x 8

Elastic Cylindrical Pin Ø3 x 14

Hexagon Socket Head Screw M4 x 16

Qty

TROUBLESHOOTING

Problem Cause Solution

Motor does not turn on Switch Assembly not connected

Motor runs but Cable drum does not turn

Motor runs slowly or without normal power

Motor overheating winch running time too long Allow winch to cool down periodically.

Motor runs in one direction only

properly

Loose battery cable connections Tighten nuts on all cable connections.

Contactor malfunctioning Tap co nt act or to loo sen c ont ac t s. Ap pl y 12 v olt s to

Defective Switch Assembly Replace Switch Ass embly.

Defective motor Check for voltage at armature port with Switch

Water has entered motor Allow to drain and dry. Run in short bursts without

Clutch (Cam Ring) not engaged Move Cam Ring to the "In" position. If problem

Insufﬁcient current or voltage The battery is weak, recharge. Run winch with vehicle

Loose or corroded battery cable connections.

Defective or stuck Contactor Tap C ont ac tor t o lo ose n c on tac ts.

Defective Switch Assembly Replace Switch Ass embly.

Inser t Switch Assembly all the way into the connector.

coil terminals directly. A clicking indicates proper activation.

pressed. If voltage is present, replace motor.

load until completely dry.

persists, call a qualiﬁed service technician to check and repair.

motor running (Battery should have a strong charge)

Clean, Tighten, or replace.

Repair or Replace contactor.

ENGLISH 14560

For further technical support:

Tec hn ical Ser vice

Mon – Fri 8 :30 AM – 5:00 PM (PST/PDT) Toll Fr ee: 1- 87 7-33 8 - 0999 tech@ championpowerequipment.com

WARRANTY*

CHAMPION POWER EQUIPMENT 2 YEAR LIMITED WARRANTY

Warranty Qualiﬁcations

To register your p roduct for w arranty a nd F REE lif etim e call center technical support please visit:

https://www.championpowerequipment.com/register

To complete registration you will need to include a copy of the purchase receipt as proof of original purchase. Proof of purchase is required for warranty service. Please register within ten (10) days from date of purchase.

Repair/Replacement Warranty

CPE warrants to the original purchaser that the mechanical and electrical components will be free of defects in material and workmanship for a period of two years (parts and labor) from the original date of purchase and 180 days (parts and labor) for commercial and industrial use. Transportation charges on product submitted for repair or replacement under this warranty are the sole responsibility of the purchaser. This warranty only applies to the original purchaser and is not transferable.

Do Not Return The Unit To The Place Of Purchase

Contact CPE’s Technical Service and CPE will troubleshoot any issue via phone or e-mail. If the problem is not corrected by this method, CPE may, at its option, authorize other means of repair and/or replacement.

Warranty Exclusions

This warranty does not cover the following repairs and equipment:

Normal Wear

Products with mechanical and electrical components need periodic parts and service to perform well. This warranty does not cover repair when normal use has exhausted the life of a part or the equipment as a whole.

Installation, Use and Maintenance

This warranty will not apply to parts and/or labor if the product is deemed to have been misused, neglected, involved in an accident, abused, loaded beyond the product’s limits, modiﬁed, installed improperly or connected incorrectly to any electrical component. Normal maintenance is not covered by this warranty and is not required to be performed at a facility or by a person authorized by CPE.

Other Exclusions

This warranty excludes:

– Cosmetic defects such as paint, decals, etc. – Wear items such as winch cable, etc. – Accessory parts such as storage covers. – Failures due to acts of God and other force majeure

events beyond the manufacturer’s control.

– Problems caused by parts that are not original

Champion Power Equipment parts.

Limits of Implied Warranty and Consequential Damage

Champion Power Equipment disclaims any obligation to cover any loss of time, use of this product, freight, or any incidental or consequential claim by anyone from using this product. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.

A unit provided as an exchange will be subject to the warranty of the original unit. The length of the warranty governing the exchanged unit will remain calculated by reference to the purchase date of the original unit.

This warranty gives you certain legal rights which may change from state to state or province to province. Your state or province may also have other rights you may be entitled to that are not listed within this warranty.

Contact Information

Address

Champion Power Equipment, Inc. 120 39 Smith Ave. Santa Fe Springs, CA 90670 USA www.championpowerequipment.com

Customer Service

Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) Toll F ree: 1- 877-338-09 99 info@championpowerequipment.com Fax no.: 1-562-236-9429

Techn ic al S er vice

Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) Toll F ree: 1- 877-338-09 99 tech@championpowerequipment.com 24/7 Tech Support: 1-562-204-1188

Champion Power Equipment 4500-lb. Wireless Winch Kit Operator's Manual for All Serial Numbers in

Specifications and Main Features

Frequently Asked Questions

User Manual