10006 Santa Fe Springs Road
Santa Fe Springs, CA 90670 USA
Made in China
42011
Rev 42011-20100318
Owner’s Manual and Operating Instructions
SAVE THESE INSTRUCTIONS
Important Safety
Instructions are included in
this manual
1000 Peak Watts / 800 Running Watts
2 STROKE GENERATOR
Table of Contents
Introduction ..................................... 1
Portable Power Generator ........................ 1
Accessories ................................................ 1
This Booklet .............................................. 1
Manual Conventions ......................... 2
Safety Rules ...................................... 3
Controls and Features ....................... 5
Generator .................................................. 5
Parts Included .......................................... 6
Assembly .......................................... 7
Remove the Generator from the Shipping
Carton ....................................................... 7
Install the Handle (included) ................... 7
Add Engine Fuel/Oil Mixture ................... 7
Grounding ................................................. 7
Operation ......................................... 8
Generator Location ................................... 8
Grounding ................................................. 8
Surge Protection ....................................... 8
Starting the Engine ................................... 8
Connecting Electrical Loads ..................... 8
Stopping the Engine ................................. 9
Do Not Overload Generator ..................... 9
Capacity ................................................. 9
Power Management .............................. 9
Wattage Reference Chart ........................ 10
Maintenance .................................... 11
Engine Maintenance ................................ 11
Spark Plugs .......................................... 11
Air Filter ............................................... 11
Cleaning .............................................. 12
Adjustments ........................................ 12
Maintenance Schedule ........................ 12
Generator Maintenance ...................... 12
Storage ........................................... 13
Engine Storage ........................................ 13
Generator Storage ................................... 13
Specifications ................................. 14
Engine Specifications .............................. 14
Generator Specifications ......................... 14
Fuel .......................................................... 14
Spark Plugs ............................................. 14
Parts Diagram ......................................... 15
Parts List ................................................. 16
Wiring Diagram ...................................... 18
Troubleshooting ............................. 19
Warranty ........................................ 20
Warranty Qualifications ........................ 20
Repair/Replacement Warranty ............. 20
Do not return the unit to the place of
purchase ................................................. 20
Warranty Exclusions .............................. 20
Normal Wear ...................................... 20
Installation, Use and Maintenance .... 20
Other Exclusions ................................ 20
Limits of Implied Warranty and
Consequential Damage .......................... 20
Contact Information .............................. 20
Address ............................................... 20
Customer Service ............................... 20
Technical Service ................................ 20
Notes .............................................. 24
Introduction
Introduction
Congratulations on your purchase of a
Champion Power Equipment generator. CPE
designs and builds generators to strict
specifications. With proper use and
maintenance, this generator will bring years
of satisfying service.
This Owner’s Manual contains important
safety instructions and information. SAVE
THESE INSTRUCTIONS FOR FUTURE
REFERENCE.
Portable Power Generator
This unit is a gasoline engine driven, 2
Stroke (Fuel-Oil ratio of 50:1 ), alternating
current (AC) generator. It is designed to
supply electrical power for lighting,
appliances, tools and similar equipment.
Record the model and serial numbers as well as date and place of purchase for future reference.
Have this information available when ordering parts and when making technical or warranty
inquiries.
Champion Power Equipment Support
Accessories
Champion Power Equipment manufactures
and sells accessories designed to help you
get the most from your purchase. To find out
more about our covers, power cables and
storm kits, please visit our web site at
www.championpowerequipment.com
This Booklet
Every effort has been made to ensure the
accuracy and completeness of the
information in this manual. We reserve the
right to change, alter and/or improve the
product and this document at any time
without prior notice.
1-877-338-0999
Model Number
42011
Serial Number
Date of Purchase
Purchase Location
Rev 42011-20100318 E 1
Manual Conventions
Manual Conventions
This manual uses the following symbols to
help differentiate between different kinds of
information. The safety symbol is used with
a key word to alert you to potential hazards
in operating and owning power equipment.
Follow all safety messages to avoid or reduce
the risk of serious injury or death.
CAUTION
CAUTION indicates a potentially hazardous
situation which, if not avoided,
minor or moderate injury.
may
result in
CAUTION
DANGER
DANGER indicates an imminently hazardous
situation which, if not avoided,
or serious injury.
will
result in death
WARNING
WARNING indicates a potentially hazardous
situation which, if not avoided,
death or serious injury.
could
result in
CAUTION used without the safety alert symbol
indicates a potentially hazardous situation which,
if not avoided,
may
result in property damage.
NOTE
If you have questions regarding your generator,
we can help. Please call our help line at 1-877338-0999.
2 Rev 42011-20100318 E
Safety Rules
Keep hands and feet away from rotating parts.
Safety Rules
WARNING
Tie up long hair and remove jewelry.
Operate equipment with guards in place.
DO NOT wear loose-fitting clothing, dangling
drawstrings or items that could become caught.
Read this manual thoroughly before operating
your generator. Failure to follow instructions
could result in serious injury or death.
WARNING
The engine exhaust from this product contains
chemicals known to the state of California to
cause cancer, birth defects, or other reproductive
harm.
DANGER
Generator exhaust contains carbon monoxide, a
colorless, odorless, poison gas. Breathing carbon
monoxide will cause nausea, dizziness, fainting or
death. If you start to feel dizzy or weak, get to
fresh air immediately.
Operate generator outdoors only in a well
ventilated area
DO NOT operate the generator inside any
building, including garages, basements,
crawlspaces and sheds, enclosure or
compartment, including the generator
compartment of a recreational vehicle.
DO NOT allow exhaust fumes to enter a confined
area through windows, doors, vents or other
openings.
DANGER CARBON MONOXIDE, using a
generator indoors CAN KILL YOU IN
MINUTES.
DANGER
Rotating parts can entangle hands, feet, hair,
clothing and/or accessories.
DANGER
Generator produces powerful voltage.
DO NOT touch bare wires or receptacles.
DO NOT use electrical cords that are worn,
damaged or frayed.
DO NOT operate generator in wet weather.
DO NOT allow children or unqualified persons to
operate or service the generator
Use a ground fault circuit interrupter (GFCI) in
damp areas and areas containing conductive
material such as metal decking.
Use approved transfer equipment to isolate
generator from your electric utility and Notify
your utility company before connecting your
generator to your power system.
WARNING
Sparks can result in fire or electrical shock.
When servicing the generator:
Disconnect the spark plug wire and place it
where it cannot contact the plug.
DO NOT check for spark with the plug removed.
Use only approved spark plug testers.
WARNING
Running engines produce heat.
Severe burns can occur on contact.
Combustible material can catch fire on contact.
DO NOT touch hot surfaces.
Avoid contact with hot exhaust gases.
Allow equipment to cool before touching.
Maintain at least three feet of clearance on all
sides to ensure adequate cooling.
Maintain at least five feet of clearance from
combustible materials.
Traumatic amputation or severe laceration can
result.
Rev 42011-20100318 E 3
Safety Rules
DANGER
Fuel and fuel vapors are highly flammable and
extremely explosive.
Fire or explosion can cause severe burns or
death.
Unintentional startup can result in entanglement,
traumatic amputation or laceration.
When adding or removing fuel
Turn the generator off and let it cool for at least
two minutes before removing the fuel cap.
Loosen the cap slowly to relieve pressure in the
tank.
Only fill or drain fuel outdoors in a well-ventilated
area.
DO NOT overfill the fuel tank.
Always keep fuel away from sparks, open flames,
pilot lights, heat and other sources of ignition.
DO NOT light or smoke cigarettes.
When starting the generator
DO NOT attempt to start a damaged generator.
Make certain that the gas cap, air filter, spark
plug, fuel lines and exhaust system are properly
in place.
Allow spilled fuel to evaporate fully before
attempting to start the engine.
Make certain that the generator is resting firmly
on level ground.
When operating the generator:
DO NOT move or tip the generator during
operation.
DO NOT tip the generator or allow fuel to spill.
When transporting or servicing the
generator:
Make certain that the fuel shutoff valve is in the
off position and the fuel tank is empty.
Disconnect the spark plug wire.
When storing the generator:
Store away from sparks, open flames, pilot lights,
heat and other sources of ignition.
WARNING
Rapid retraction of the starter cord will pull hand
and arm towards the engine faster than you can
let go.
Unintentional startup can result in entanglement,
traumatic amputation or laceration.
Broken bones, fractures, bruises or sprains could
result.
When starting engine, pull the starter cord slowly
until resistance is felt and then pull rapidly to
avoid kickback.
DO NOT start or stop the engine with electrical
devices plugged in.
CAUTION
Exceeding the generator’s running capacity can
damage the generator and/or electrical devices
connected to it
DO NOT overload the generator.
Start the generator and allow the engine to
stabilize before connecting electrical loads.
Connect electrical equipment in the off position,
and then turn them on for operation.
Turn electrical equipment off and disconnect
before stopping the generator.
DO NOT tamper with the governed speed.
DO NOT modify the generator in any way.
CAUTION
Improper treatment or use of the generator can
damage it, shorten its life and void your
warranty.
Use the generator only for intended uses.
Operate only on level surfaces.
DO NOT expose generator to excessive moisture,
dust, or dirt.
DO NOT allow any material to block the cooling
slots.
If connected devices overheat, turn them off and
disconnect them from the generator.
DO NOT use the generator if:
Electrical output is lost
Equipment sparks, smokes or emits flames
Equipment vibrates excessively
4 Rev 42011-20100318 E
Controls and Features
Controls and Features
Read this owner’s manual before operating your generator. Familiarize yourself with the location
and function of the controls and features. Save this manual for future reference.
Generator
(1) Ground Terminal - Consult an
electrician for local grounding regulations.
(2) 12V DC Outlet and Circuit breaker
(3) AC Outlet
(4) AC Circuit Breaker
(5) On/Off Switch - Flip switch to the
“On” position to start the generator Flip to
the “Off” position to turn off the generator.
(6) Choke Lever – Adjust lever to choke
position (left) to start
(7) Air Filter Plate – Remove this plate to
access air filter and carburetor
(8) Fuel Tank cap – Remove cap to add
fuel/oil mixture- 50:1, gas/oil
(9) Fuel Valve - Turn this valve to the “On”
position to supply fuel to the engine.
(10) Recoil Starter – Used to start the
engine
Rev 42011-20100318 E 5
Controls and Features
Parts Included
Your 42011 Two-Stroke Gasoline Powered Generator ships with the following parts:
3’ Charging Cord
Spark Plug Socket 1 piece
Handle Assembly 1 set
6 Rev 42011-20100318
E
Assembly
6. Slowly add fuel/oil mixture to the tank.
Assembly
Your generator requires some assembly. It
must be properly serviced with fuel and oil
mixture before operation.
If you have any questions regarding the
assembly of your generator, call our help
line at 1-877-338-0999. Please have your
serial number and model number available.
Remove the Generator from
the Shipping Carton
1. Set the shipping carton on a solid, flat
surface.
2. Remove everything from the carton
except the generator.
3. Carefully cut each corner of the box
from top to bottom. Fold each side flat
on the ground.
Install the Handle (included)
1. Place the handle over the mounting
holes on top of the gas tank.
2. Secure the handle to the gas tank using
the two handle screws and washers.
DO NOT overfill. Allow approximately
¼ inch of space for fuel expansion.
7. Screw on the fuel cap and wipe away any
spilled fuel.
NOTE
The generator rotor has a sealed, pre-lubricated
ball bearing that requires no additional lubrication
for the life of the bearing.
CAUTION
Use regular unleaded gasoline with a minimum
octane rating of 85 mixed with 2 Stroke engine
oil at ratio of 50:1.
Mix gasoline and oil – ratio 50:1
Fill tank to approximately ¼” below the top of
the tank to allow for fuel expansion.
DO NOT fill fuel tank indoors.
DO NOT fill fuel tank when the engine is running
or hot.
DO NOT overfill the fuel tank.
DO NOT light cigarettes or smoke when filling the
fuel tank.
Add Engine Fuel/Oil Mixture
CAUTION
DO NOT attempt to crank or start the engine
before it has been properly filled with the
recommended type and amount of fuel/oil.
Damage to the generator as a result of failure to
follow these instructions will void your warranty.
1. Place the generator on a flat, level
surface.
2. Remove fuel filter from tank and take
out the inner plastic insert and discard.
3. Put the fuel filter back in the fuel tank.
4. Mix gas and oil in separate container
(use clean, fresh regular fuel with a
minimum octane rating of 85 and 2-
stroke engine oil mixture.
5. Fuel-Oil ratio of 50:1 (1 Gallon
fuel/2.5oz. 2-stroke engine oil)
Grounding
Your generator must be properly connected
to an appropriate ground to help prevent
electric shock.
WARNING
Failure to properly ground the generator can
result in electric shock.
A ground terminal connected to the frame of
the generator has been provided on the
power panel. For remote grounding, connect
of a length of heavy gauge (12 AWG
minimum) copper wire between the
generator ground terminal and a copper rod
driven into the ground. We strongly
recommend that you consult with a qualified
electrician to ensure compliance with local
electrical codes.
Rev 42011-20100318 E 7
Operation
Operation
Generator Location
Please consult your local authority. In some
areas, generators must be registered with
the local utility.
Generators used at construction sites may be
subject to additional rules and regulations.
This generator must have at least five feet of
clearance from combustible material. Leave
at least three feet of clearance on all sides of
the generator to allow for adequate cooling,
maintenance and servicing.
Place the generator in a well-ventilated area.
DO NOT place the generator near vents or
intakes where exhaust fumes could be drawn
into occupied or confined spaces. Carefully
consider wind and air currents when
positioning generator.
Grounding
The generator system ground connects the
frame to the ground terminals on the power
panel.
Surge Protection
CAUTION
Voltage fluctuation may impair the proper
functioning of sensitive electronic equipment.
Electronic devices, including computers and
many programmable appliances use
components that are designed to operate
within a narrow voltage range and may be
affected by momentary voltage fluctuations.
While there is no way to prevent voltage
fluctuations, you can take steps to protect
sensitive electronic equipment.
1. Install UL1449, CSA-listed, plug-in
surge suppressors on the outlets feeding
your sensitive equipment.
Surge suppressors come in single- or
multi-outlet styles. They’re designed to
protect against virtually all shortduration voltage fluctuations.
2. Obtain an Uninterruptible Power
Supply (UPS) device.
Most UPS devices come with a
rechargeable battery between the
electronic equipment and power supply
source. The device buffers the voltage
and protects against virtually all shortduration voltage fluctuations.
Starting the Engine
1. Make certain the generator is on a flat,
level surface.
2. Disconnect all electrical loads from the
generator. Never start or stop the
generator with electrical devices plugged
in or turned on.
3. Turn the fuel valve to the “On” position.
4. Move the choke lever to the “Choke”
position (left).
5. Turn the engine switch to the “On”
position.
6. Pull the starter cord slowly until
resistance is felt and then pull rapidly
7. As engine warms up, move the choke
lever to “Run” (right).
Connecting Electrical Loads
1. Let the engine stabilize and warm up for
a few minutes after starting
2. Plug in and turn on the desired 120 AC
single phase, 60 Hz electrical loads.
DO NOT connect 3-phase loads to the
generator.
DO NOT connect 50 Hz loads to the
generator.
DO NOT overload the generator.
8 Rev 42011-20100318 E
Operation
2. Surge wattage is the extra burst of
NOTE
Connecting a generator to your electric utility
company’s power lines or to another power
source may be against the law. In addition this
action, if done incorrectly, could damage your
generator and appliances and could cause
serious injury or even death to you or a utility
worker who may be working on nearby power
lines. If you plan to run a portable electric
generator during an outage, please notify your
electric utility company immediately and
remember to plug your appliances directly into
the generator. Do not plug the generator into
any electric outlet in your home. Doing so could
create a connection to the utility company power
lines. You are responsible for ensuring that your
generator’s electricity does not feed back into the
electric utility power lines.
If the generator will be connected to a building
electrical system, consult your local utility
company or a qualified electrician. Connections
must isolate generator power from utility power
and must comply with all applicable laws and
codes.
Stopping the Engine
1. Turn off and unplug all electrical loads.
Never start or stop the generator with
electrical devices plugged in or turned
on.
2. Let the generator run at no-load for
several minutes to stabilize internal
temperatures of the engine and
generator.
3. Turn the ignition switch to the “Off”
position.
4. Turn the fuel valve to the “Off” position.
power needed to start some electric
driven equipment. Following the steps
listed under “Power Management” will
guarantee that only one device will be
starting at a time.
Power Management
Use the following formula to convert voltage
and amperage to watts:
Volts x Amps = Watts
To prolong the life of your generator and
attached devices, follow these steps to add
electrical load:
1. Start the generator with no electrical
load attached.
2. Allow the engine to run for several
minutes to stabilize.
3. Plug in and turn on the first item. It is
best to attach the item with the largest
load first.
4. Allow the engine to stabilize.
5. Plug in and turn on the next item.
6. Allow the engine to stabilize.
7. Repeat steps 5-6 for each additional
item.
NOTE
Never exceed the generator capacity when
adding loads.
Do Not Overload Generator
Capacity
Follow these simple steps to calculate the
running and starting watts necessary for
your purposes.
1. Select the electrical devices you plan on
running at the same time.
2. Total the running watts of these items.
This is the amount of power you need to
keep your items running.
3. Identify the highest starting wattage of
all devices identified in step 1. Add this
number to the number calculated in step
Rev 42011-20100318 E 9
Operation
Wattage Reference Chart
Use the chart to determine approximate wattage
requirements for your equipment.
NOTE
Starting watts can exceed three times the running
watts. The values in the following table are
approximate. Refer to your tool or appliance for
actual wattage consumption.
Item
Essentials
Light Bulb 100W 100
Refrigerator/Freezer 1200 2400
Freezer 500 500
Sump Pump 600 1800
Well Pump 1 HP 2000 4000
Water Heater 4000
Security System 180
AM/FM Radio 300
Garage Door Opener 1/2 HP 500 600
Battery Charger 12V DC 110
Heating/Cooling
Air Conditioner 12000 BTU 1700 2500
Fan 300 600
Furnace Fan 1/3 HP 1200 2000
Home Appliances
Microwave 1000W 1000
Electric Range - One Element 1500
Electric Skillet 1250
Coffee Maker 1500
Clothes Washer 1200
Entertainment
CD/DVD Player 100
VCR 100
Stereo Receiver 450
Television 27" 500
PC with 15" Monitor 800
Job Site
Belt Sander 3" 1000 1500
Bench Grinder 6" 700 1500
Circular Saw 1500 1500
Compressor 1 1/2 HP 2500 2500
Edge Trimmer 500 500
Hand Drill 1/2" 1000 1000
Lawn Mower 1200 1800
Paint Sprayer 600 1200
Table Saw 2000 2000
Running
Watts
Starting
Watts
10 Rev 42011-20100318 E
Maintenance
Spark Plugs
Maintenance
The owner/operator is responsible for all
periodic maintenance.
NOTICE
Maintenance, replacement, or repair of the
emission control devices and systems may be
performed by any non-road engine repair
establishment or individual.
WARNING
1. Remove the spark plug cable from the
spark plug.
2. Use the spark plug tool that shipped
with your generator to remove the plug.
3. Inspect the electrode on the plug. It
must be clean and not worn to produce
the spark required for ignition.
4. Make certain the spark plug gap is 0.7 -
0.8mm (0.028 - 0.031 in.).
5. Refer to the spark plug recommendation
chart when replacing the plug.
6. Carefully thread the plug into the
engine.
7. Use the spark plug tool to firmly install
the plug.
8. Attach the spark plug wire to the plug.
Never operate a damaged or defective generator.
WARNING
Tampering with the factory set governor will void
your warranty.
WARNING
Improper maintenance will void your warranty.
Complete all scheduled maintenance in a
timely manner. Correct any issue before
operating the generator.
NOTE
For service or parts assistance, contact our help
line at 1-877-338-0999.
Air Filter
1. Using a Phillips-head screw driver
remove the 2 screws holding the plastic
filter/carburetor cover
2. Remove the foam element.
3. Wash in liquid detergent and water.
Squeeze thoroughly dry in a clean cloth.
4. Saturate in clean engine oil.
5. Squeeze in a clean, absorbent cloth to
remove all excess oil.
6. Place the filter in the assembly.
7. Reattach the air filter cover
Engine Maintenance
To prevent accidental starting, remove and
ground spark plug wire before performing
any service.
Rev 42011-20100318 E 11
Maintenance
Cleaning
CAUTION
Contact our help line at 1-877-338-0999 to
locate the nearest Champion Power
Equipment certified service dealer for your
generator or engine maintenance needs.
DO NOT spray engine with water.
Water can contaminate the fuel system.
Use a damp cloth to clean exterior surfaces
of the engine.
Use a soft bristle brush to remove dirt and
oil.
Use an air compressor (25 PSI) to clear dirt
and debris from the engine.
Adjustments
The air-fuel mixture is not adjustable.
Tampering with the governor can damage
your generator and your electrical devices
and will void your warranty. CPE
recommends that you contact our service
line at 1-877-338-0999 for all other service
and/or adjustment needs.
Maintenance Schedule
Follow the service intervals indicated in the
schedule below.
Service your generator more frequently
when operating in adverse conditions.
Every 50 hours or every season
Clean air filter
Spark Plug – check condition, adjust gap
and clean. Replace if necessary
Every 100 hours or every season
Check muffler screen
Clean/Adjust spark plug
Check all fittings and fasteners
Clean spark arrester
Clean fuel tank and filter *
Every 3 years
Replace fuel line
* To be performed by knowledgeable,
experienced owners or Champion Power
Equipment certified service dealers
Generator Maintenance
Make certain that the generator is kept clean
and stored properly. Only operate the unit
on a flat, level surface in a clean, dry
operating environment. DO NOT expose the
unit to extreme conditions, excessive dust,
dirt, moisture or corrosive vapors.
CAUTION
DO NOT use a garden hose to clean the
generator.
Water can enter the generator through the
cooling slots and damage the generator
windings.
Use a damp cloth to clean exterior surfaces
of the generator.
Use a soft bristle brush to remove dirt and
oil.
Use an air compressor (25 PSI) to clear dirt
and debris from the generator.
Inspect all air vents and cooling slots to
ensure that they are clean and unobstructed.
12 Rev 42011-20100318 E
Storage
Storage
The generator should be started at least once
every 14 days and allowed to run for at least
20 minutes. For longer term storage, please
follow these guidelines.
Engine Storage
1. Allow the engine to cool completely
before storage.
2. Clean the engine according to the
instructions in the Maintenance section.
3. Drain all fuel completely from the fuel
line and carburetor to prevent gum from
forming.
4. Add a fuel stabilizer into the fuel tank.
5. Remove the spark plug and pour about
½ ounce of oil into the cylinder. Crank
the engine slowly to distribute the oil
and lubricate the cylinder.
6. Reattach the spark plug.
Generator Storage
1. Allow the generator to cool completely
before storage.
2. Turn off the fuel supply at the fuel valve.
3. Clean the generator according to the
instructions in the Maintenance section.
4. Store the unit in a clean, dry area.
5. Store in a clean, dry place out of direct
sunlight.
Rev 42011-20100318 E 13
Specifications
Specifications
Engine Specifications
Engine 64 cc OHV CPE
Generator Specifications
Running Wattage 800 Watts
Starting Wattage 1000Watts
AC Load 120 V
DC Load 12 V
Phase Single
Frequency 60 Hz
Fuel Capacity 0.9 gallons (3.4 L)
Weight 40.8 lbs. (18.5 kg)
Height 14.37 inches (36.5 cm)
Width 12.2 inches (31 cm)
Length 13.78 inches (35 cm)
Spark Plugs
Your generator comes equipped with a ¾”
long reach plug (19 mm)
Intermittent use (less than 1 hour/month) or
colder temperatures (below 60°F)
NGK BR6ES or equivalent
Moderate use (less than 3 hours/month) or
seasonal temperatures (50-80°F)
NGK BR7ES or equivalent
Extreme use (continuous) or hot climates
(80-100°F)
NGK BR8ES or equivalent
Make certain the spark plug gap is 0.7 -
0.8mm (0.028 - 0.031 in.).
Fuel
Fuel capacity is 0.9 gallons (3.4L). Use
fuel/oil mixture - regular unleaded gasoline
with a minimum octane rating of 85 mixed
with 2-stroke engine oil at ratio of 50:1 (1
gallon fuel: 2.50z of oil).
14 Rev 42011-20100318 E
Specifications
Parts Diagram
Rev 42011-20100318 E 15
Specifications
Parts List
No. Part Number Description Qty
1 CT1E45FD-1000000 Engine 1
2 GB5789-86-FB6×16 Screw M6×16 2
3 CT1E45FD-1100001 Muffler gasket 1
4
CT1E45FB-1101000
5 GB5789-86-FB6×12 Screw M6×12 8
6 CT950-04000002 Clip 2
7 CT950-04000003 Fuel tube 1
8 CT950-04000200 Fuel cock 1
9
CT950-04000004
10
CT950-04000005
11
GB9074.4-S6×30 Screw M6×30 2
12
CT950-04000100
13 ST02FD-04120000-A Fuel tank cap 1
14
CT950-04000001
15
CT950-04000300
16
GB/T6170-86-N3
17
ST02FD-05402003
18
GB848-85-W3 Washer 3 2
19
GB93-87-SW3
20 GB818-85-S3×16 Screw M3×16 2
21 ST02FD-05302001-L DC Protector 1
22 CT950-02000002 End cover 1
23 CT950-02000004 Screw M6×80 3
24 GB93-87-SW6 Spring washer 6 3
25
GB95-85-W6 Washer 6 3
26 CT950-02000005 Bottom rubber 4
27 CT950-02000003 Screw M8×155 1
28 GB93-87-SW8 Spring washer 8 1
29 GB96-85-W8
30 CT950-02001200 Rotor comp 1
31 CT950-02001100 Stator assembly 1
32 CT1E45FD-1110001 Carburetor spring 1
33 CT1E45FD-1110002 Carburetor connecting rod 1
34 CT950-02000006 Rubber jacket 1
35 CT1E45FD-1130004 Carburetor gasket 1
36 CT1E45FD-1131000-CPE Carburetor 1
37 CT1E45FD-1130002 Carburetor gasket 1
38 CT950B-05000001 Control box panel 1
39 CT950-05000005 Air filter washer 1
40 GB6177-86-N6 Nut M6 2
41 CT950B-05000003 Air filter seal 1
42 CT950B-05000002 Air filter cover 1
43 GB823-M5×20 Screw M5×20 1
44 ST02FD-02100006 Rectifier 1
45 CT950B-05000007 Rectifier holder 1
46 GB5789-86-FB6×18 Screw M6×18 1
47 CT950B-05000004 Air filter element 1
48 CT950B-05000006 Screw M6×16 2
49 ST02FD-05502024 AC Receptacle 1
50 GB845-ST4.2×9.5 Screw ST4.2×9.5 4
51 CT950B-05000005 Control box cover 1
Muffler 1
Gasket
Carrying handle
Fuel tank
Oil cup
Fuel filter
Nut M3
"T" type DC receptacle
Spring washer 3
Washer 8
2
1
1
1
1
2
1
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16 Rev 42011-20100318 E
Specifications
No. Part Number Description Qty
52 ST02FD-05302001-L AC protector 1
53 ST01FD-05701001 Engine switch 1
54 CT950-02000001 Condenser 1
55 GB845-ST4.2×13 Screw ST4.2×13 1
56 CT950-05000006 Air filter holder 1
57 GB845-ST4.8×9.5 Screw ST4.8×9.5 1
Rev 42011-20100318 E 17
Troubleshooting
Wiring Diagram
18 Rev 42011-20100318
E
Specifications
Troubleshooting
Problem Cause Solution
Generator will not start No fuel Add fuel
Faulty spark plug Replace spark plug
Unit loaded during start up Remove load from unit
Generator will not start;
Generator starts but runs roughly
Generator shuts down during
operation
Generator cannot supply enough
power or overheating
No AC output Connected device is defective Replace defective device
Generator gallops Overload Review load and adjust. See “Power
Repeated circuit breaker tripping Faulty cords or device Check for damaged, bare or frayed
Choke in the wrong position. Adjust choke.
Spark plug wire loose Attach wire to spark plug
Out of fuel Fill fuel tank
Low fuel level Fill fuel tank
Generator is overloaded Review load and adjust. See “Power
Management”
Insufficient ventilation Check for air restriction. Move to a
well ventilated area
Cable not properly connected Check all connections
Circuit breaker is open Reset circuit breaker
Capacitor defective Replace capacitor (Service Center)
Faulty brush assembly Replace brush assembly (Service
Center)
Faulty AVR Replace AVR (Service Center)
Loose wiring Inspect and tighten wiring
connections
Other Contact the help line.
Engine governor defective Contact the help line
Management”
wires. Replace defective device
Rev 42011-20100318 E 19
Warranty
Warranty
CHAMPION POWER EQUIPMENT
1 YEAR LIMITED WARRANTY
Effective September 1, 2006. Replaces all undated
warranties and all warranties dated before September 1,
2006.
Warranty Qualifications
Champion Power Equipment (CPE) will register
this warranty upon receipt of your Warranty
Registration Card and a copy of your sales receipt
from one of CPE's retail locations as proof of
purchase.
Please submit your warranty registration and
your proof of purchase within ten (10) days of the
date of purchase.
as spark plugs, air filters, adjustments, fuel
system cleaning and obstruction due to buildup is
not covered by this warranty.
Other Exclusions
This warranty excludes:
Cosmetic defects such as paint, decals, etc.
Wear items such as filter elements, o-rings, etc.
Accessory parts such as starting batteries, and
storage covers.
Failures to due acts of God and other force
majeure events beyond the manufacturer’s
control.
Problems cause by parts that are not original
Champion Power Equipment parts.
This warranty does not apply to generators used
for prime power in place of a utility.
Repair/Replacement Warranty
CPE warrants to the original purchaser that the
mechanical and electrical components will be free
of defects in material and workmanship for a
period of one (1) year from the original date of
purchase (90 days for commercial & industrial
use). Transportation charges on product
submitted for repair or replacement under this
warranty are the sole responsibility of the
purchaser. This warranty only applies to the
original purchaser and is not transferable.
Do not return the unit to the place of
purchase
Contact CPE's Technical Service and CPE will
troubleshoot any issue via phone or e-mail. If the
problem is not corrected by this method, CPE
will, at its option, authorize evaluation, repair or
replacement of the defective part or component
at a CPE Service Center. CPE will provide you
with a case number for warranty service. Please
keep it for future reference. Repairs or
replacements without prior authorization, or at
an unauthorized repair facility, will not be
covered by this warranty.
Warranty Exclusions
This warranty does not cover the following
repairs and equipment:
Normal Wear
Generators need periodic parts and service to
perform well. This warranty does not cover repair
when normal use has exhausted the life of a part
or the equipment as a whole.
Limits of Implied Warranty and
Consequential Damage
Champion Power Equipment disclaims any
obligation to cover any loss of time, use of this
product, freight, or any incidental or
consequential claim by anyone from using this
generator. THIS WARRANTY IS IN LIEU OF
ALL OTHER WARRANTIES, EXPRESS OR
IMPLIED, INCLUDING WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE
A unit provided as an exchange will be subject to
the warranty of the original unit. The length of
the warranty governing the exchanged unit will
remain calculated by reference to the purchase
date of the original unit.
This warranty gives you certain legal rights which
may change from state to state. Your state may
also have other rights you may be entitled to that
are not listed within this warranty.
Contact Information
Address
Champion Power Equipment, Inc.
Customer Service
10006 Santa Fe Springs Rd.
Santa Fe Springs, CA 90670
Customer Service
Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)
Toll Free: 1-877-338-0999
Fax no.: 1-562-236-9429
Installation, Use and Maintenance
This warranty will not apply to parts and/or labor
if this generator is deemed to have been misused,
neglected, involved in an accident, abused, loaded
beyond the generator’s limits, modified, installed
improperly or connected incorrectly to any
electrical component. Normal maintenance such
Technical Service
Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)
Toll Free: 1-877-338-0999
tech@championpowerequipment.com
20 Rev 42011-20100318 E
Warranty
Champion Power Equipment, Inc (CPE),
The California Air Resources Board (CARB) and the United States Environment Protection
Agency (U.S. EPA.)
Emission Control System Warranty
Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of
California Air Resources Board (CARB) emission regulations.
YOUR WARRANTY RIGHTS AND OBLIGATIONS:
The California Air Resources Board, US EPA AND CPE are pleased to explain the Federal and
California Emission Control Systems Warranty on your 2010 small off-road engine. In California,
new, small off-road engines must be designed, built and equipped to meet the State’s stringent
anti smog standards. In the other states, new engines must be designed, built and equipped, at
the time of sale, to meet U.S. EPA regulations for small non-road engines. CPE must warrant the
emission control system on your small off-road engine for the period of time listed below,
provided there has been no abuse, neglect, unapproved modification, or improper maintenance of
your small off-road engine.
Your emission control system may include parts such as the carburetor, fuel-injection system, the
ignition system, catalytic converter and fuel lines. Also included may be hoses, belts, connectors
and other emission related assemblies. Where a warrantable condition exits, CPE will repai r your
small off-road engine at no cost to you including diagnosis, parts and labor.
MANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE:
This emission control system is warranted for two years, subject to provisions set forth below. If,
during the warranty period, emission related part on your engine is defective in materials or
workmanship, the part will be repaired or replaced by CPE.
OWNER WARRANTY RESPONSIBILITIES:
As the small off-road engine owner, you are responsible for the performance of the required
maintenance listed in your Owner’s Manual. CPE recommends that you retain all your receipts
covering maintenance on your small off-road engine, but CPE cannot deny warranty solely for the
lack of receipts or for your failure to ensure the performance of all scheduled maintenance.
As the small off-road engine owner, you should however be aware that CPE may deny you
warranty coverage if your small, off-road engine or a part has failed due to abuse, neglect,
improper maintenance or unapproved modifications.
You are responsible for presenting your small off-road engine to an Authorized CPE service
outlet,CPE dealer or CPE, Santa Fe Springs, Ca. as soon as a problem exists. The warranty
repairs should be completed in a reasonable amount of time, not to exceed 30 days.
If you have any questions regarding your warranty rights and responsibilities, you should cont act:
Champion Power Equipment, Inc.
Customer Service
10006 Santa Fe Springs Road
Santa Fe Springs, CA 90670
Tel: 1-877-338-0999
The emission warranty is a defects warranty. Defects are judged on normal engine performance.
The warranty is not related to an in-use emission test.
Rev 42011-20100318 E 21
Warranty
EMISSION CONTROL SYSTEM WARRANTY
The following are specific provisions relative to your Emission Control System Warranty
Coverage.
Emission Control System Warranty (ECS Warranty) for 1995 and later model year California
small off-road engines (for other states, 1997 and later model year engines):
1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small offroad engines (for other states, 1997 and later model year engines). The ECS Warra nty Period
shall begin on the date the new engine or equipment is delivered to its original, end-use
purchaser, and shall continue for 24 consecutive months thereafter.
2. GENERAL EMISSIONS WARRANTY COVERAGE
CPE warrants to the original, end-use purchaser of the new engine or equipment and to each
subsequent purchaser that each of its small off-road engines is:
a. Designed, built and equipped so as to conform with all applicable regulations adopted by the
Air Resources Board pursuant to its authority in Chapters 1 and 2, Part 5, Division 26 of the
Health and Safety Code, and
b. Free from defects in materials and workmanship that cause the failure of a warranted
part to be identical in all material respects to the part as described in the engine manufacturer’s
application for certification for a period of two years.
3. THE WARRANTY ON EMISSION-RELATED PARTS WILL BE INTERPRETED AS
FOLLOWS:
a. Any warranted part that is not scheduled for replacement as required maintenance in
the Owners Manual shall be warranted for the ECS Warranty Period. If any such part fails during
the ECS Warranty Period, it shall be repaired or replaced by CPE according to Subsection “d”
below. Any such part repaired or replaced under the ECS Warranty shall be warranted for any
remainder of the ECS Warranty Period.
b. Any warranted, emissions-related part which is scheduled only for regular inspection
as specified in the Owners Manual shall be warranted for the ECS Warranty Period. A statement
in such written instructions to the effect of “repair or replace as necessary”, shall not reduce the
ECS Warranty Period. Any such part repaired or replaced under the ECS Warranty shall be
warranted for the remainder of the ECS Warranty Period.
c. Any warranted, emissions-related part which is scheduled for replacement as required
maintenance in the Owner’s Manual shall be warranted for the period of time prior to the first
scheduled replacement point for that part. If the part fails prior to the first scheduled replacement,
the part shall be repaired or replaced by CPE according to Subsection “d” below. Any such
emissions-related part repaired or replaced under the ECS Warranty, shall be warranted for the
remainder of the ECS Warranty Period prior to the first scheduled replacement point for such
emissions-related part.
d. Repair or replacement of any warranted, emissions-related part under this ECS
Warranty shall be performed at no charge to the owner at a CPE Authorized Service Outlet.
e. The owner shall not be charged for diagnostic labor which leads to the determi nation
that a part covered by the ECS Warranty is in fact defective, provided that such diagnostic work is
performed at a CPE Authorized Service Outlet.
f. CPE shall be liable for damages to other original engine components or approved
modifications proximately caused by a failure under warranty of an emission-related part covered
by the ECS Warranty.
g. Throughout the ECS Warranty Period, CPE shall maintain a supply of warranted
emission-related parts sufficient to meet the expected demand for such emission-related parts.
h. Any CPE Authorized and approved emission-related replacement part may be used in
the performance of any ECS Warranty maintenance or repair and will be provided without charge
to the owner. Such use shall not reduce CPE’s warranty obligation.
i. Unapproved add-on or modified parts may not be used to modify or repair a CPE
22 Rev 42011-20100318 E
Warranty
engine. Such use voids this ECS Warranty and shall be sufficient grounds for disallowing an ECS
Warranty claim. CPE shall not be liable hereunder for failures of any warranted parts of a
CPE engine caused by the use of such an unapproved add-on or modified part.
EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list
applicable to the engine)
Systems covered by this warranty Parts Description
Fuel Metering System Fuel regulator, Carburetor and internal parts
Air Induction System Air cleaner, Intake manifold
Ignition System Spark plug and parts, Magneto ignition system
Exhaust System Exhaust manifold, catalytic converter
Tubing, Fittings, Seals, Gaskets, and Clamps
Miscellaneous Parts
Evaporative Emissions
TO OBTAIN WARRANTY SERVICE:
You must take your CPE engine or the product on which it is installed, along with your warranty
registration card or other proof of original purchase date, at your expense, to any Champion
Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and
service that CPE product during his normal business hours. Claims for repair or adjustment found
to be caused solely by defects in material or workmanship will not be denied because the engine
was not properly maintained and used.
If you have any questions regarding your warranty rights and responsibilities, or to obtain
warranty service, please write or call the Customer service of Champion Power
Equipment, Inc.
Champion Power Equipment, Inc.
10006 Santa Fe Springs Road
associated with these listed systems
Fuel Tank, Fuel Cap, Fuel Line, Fuel Line Fittings,
Clamps, Pressure Relief Valves, Control Valves,
Control Solenoids, Electronic Controls, Vacuum
Control Diaphragms, Control Cables, Control
Linkages, Purge Valves, Vapor Hoses, Liquid/Vapor
Separator, Carbon Canister, Canister Mounting
Brackets, Carburetor Purge Port Connector
Santa Fe Springs, CA 90670
1-877-338-0999
Attn: Customer Service
Rev 42011-20100318 E 23
Notes
Notes
24 Rev 42011-20100318 E
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