Congratulations on your purchase of a
Champion Power Equipment generator. CPE
designs and builds generators to strict
specifications. With proper use and
maintenance, this generator will bring years
of satisfying service.
This Owner’s Manual contains important
safety instructions and information. SAVE
THESE INSTRUCTIONS FOR FUTURE
REFERENCE.
Portable Power Generator
This unit is an electric-start gasoline engine
driven, alternating current (AC) generator. It
is designed to supply electrical power for
lighting, appliances, tools and similar
equipment.
Record the model and serial numbers as well as date and place of purchase for future reference.
Have this information available when ordering parts and when making technical or warranty
inquiries.
Champion Power Equipment Support
Accessories
Champion Power Equipment manufactures
and sells accessories designed to help you
get the most from your purchase. To find out
more about our covers, power cables and
storm kits, please visit our web site at
www.championpowerequipment.com
This Booklet
Every effort has been made to ensure the
accuracy and completeness of the
information in this manual. We reserve the
right to change, alter and/or improve the
product and this document at any time
without prior notice.
1-877-338-0999
Model Number
41331
Serial Number
Date of Purchase
Purchase Location
Rev 41331-20110330 English 1
Manual Conventions
Manual Conventions
This manual uses the following symbols to
help differentiate between different kinds of
information. The safety symbol is used with
a key word to alert you to potential hazards
in operating and owning power equipment.
Follow all safety messages to avoid or reduce
the risk of serious injury or death.
CAUTION
CAUTION indicates a potentially hazardous
situation which, if not avoided,
minor or moderate injury.
may
result in
CAUTION
DANGER
DANGER indicates an imminently hazardous
situation which, if not avoided,
or serious injury.
will
result in death
WARNING
WARNING indicates a potentially hazardous
situation which, if not avoided,
death or serious injury.
could
result in
CAUTION used without the safety alert symbol
indicates a potentially hazardous situation which,
if not avoided,
may
result in property damage.
NOTE
If you have questions regarding your generator,
we can help. Please call our help line at 1-877338-0999.
2 Rev 41331-20110330 English
Safety Rules
Tie up long hair and remove jewelry.
Safety Rules
WARNING
Operate equipment with guards in place.
DO NOT wear loose-fitting clothing, dangling
drawstrings or items that could become caught.
Read this manual thoroughly before operating
your generator. Failure to follow instructions
could result in serious injury or death.
WARNING
The engine exhaust from this product contains
chemicals known to the state of California to
cause cancer, birth defects, or other reproductive
harm.
DANGER
Generator exhaust contains carbon monoxide, a
colorless, odorless, poison gas. Breathing carbon
monoxide will cause nausea, dizziness, fainting or
death. If you start to feel dizzy or weak, get to
fresh air immediately.
Operate generator outdoors only in a well
ventilated area
DO NOT operate the generator inside any
building, including garages, basements,
crawlspaces and sheds, enclosure or
compartment, including the generator
compartment of a recreational vehicle.
DO NOT allow exhaust fumes to enter a confined
area through windows, doors, vents or other
openings.
DANGER CARBON MONOXIDE, using a
generator indoors CAN KILL YOU IN MINUTES.
DANGER
Rotating parts can entangle hands, feet, hair,
clothing and/or accessories.
DANGER
Generator produces powerful voltage.
DO NOT touch bare wires or receptacles.
DO NOT use electrical cords that are worn,
damaged or frayed.
DO NOT operate generator in wet weather.
DO NOT allow children or unqualified persons to
operate or service the generator
Use a ground fault circuit interrupter (GFCI) in
damp areas and areas containing conductive
material such as metal decking.
Use approved transfer equipment to isolate
generator from your electric utility and Notify
your utility company before connecting your
generator to your power system.
WARNING
Sparks can result in fire or electrical shock.
When servicing the generator:
Disconnect the spark plug wire and place it
where it cannot contact the plug.
DO NOT check for spark with the plug removed.
Use only approved spark plug testers.
WARNING
Running engines produce heat.
Severe burns can occur on contact.
Combustible material can catch fire on contact.
DO NOT touch hot surfaces.
Avoid contact with hot exhaust gases.
Allow equipment to cool before touching.
Maintain at least three feet of clearance on all
sides to ensure adequate cooling.
Maintain at least five feet of clearance from
combustible materials.
Traumatic amputation or severe laceration can
result.
Keep hands and feet away from rotating parts.
Rev 41331-20110330 English 3
Safety Rules
WARNING
Operation of This Equipment May Create Sparks
That Can Start Fires Around Dry Vegetation.
A Spark Arrestor May be Required. The Operator
Should Contact Local Fire Agencies For Laws or
Regulations Relating to Fire Prevention
Requirements.
DANGER
Fuel and fuel vapors are highly flammable and
extremely explosive.
Fire or explosion can cause severe burns or
death.
Unintentional startup can result in entanglement,
traumatic amputation or laceration.
When adding or removing fuel
Turn the generator off and let it cool for at least
two minutes before removing the fuel cap.
Loosen the cap slowly to relieve pressure in the
tank.
Only fill or drain fuel outdoors in a well-ventilated
area.
DO NOT overfill the fuel tank.
Always keep fuel away from sparks, open flames,
pilot lights, heat and other sources of ignition.
DO NOT light or smoke cigarettes.
When starting the generator
DO NOT attempt to start a damaged generator.
Make certain that the gas cap, air filter, spark
plug, fuel lines and exhaust system are properly
in place.
Allow spilled fuel to evaporate fully before
attempting to start the engine.
Make certain that the generator is resting firmly
on level ground.
When operating the generator:
DO NOT move or tip the generator during
operation.
DO NOT tip the generator or allow fuel or oil to
spill.
When transporting or servicing the
generator:
Make certain that the fuel shutoff valve is in the
off position and the fuel tank is empty.
Disconnect the spark plug wire.
When storing the generator:
Store away from sparks, open flames, pilot lights,
heat and other sources of ignition.
WARNING
Rapid retraction of the starter cord will pull hand
and arm towards the engine faster than you can
let go.
Unintentional startup can result in entanglement,
traumatic amputation or laceration.
Broken bones, fractures, bruises or sprains could
result.
When starting engine, pull the starter cord slowly
until resistance is felt and then pull rapidly to
avoid kickback.
DO NOT start or stop the engine with electrical
devices plugged in.
CAUTION
Exceeding the generator’s running capacity can
damage the generator and/or electrical devices
connected to it
DO NOT overload the generator.
Start the generator and allow the engine to
stabilize before connecting electrical loads.
Connect electrical equipment in the off position,
and then turn them on for operation.
Turn electrical equipment off and disconnect
before stopping the generator.
DO NOT tamper with the governed speed.
DO NOT modify the generator in any way.
CAUTION
Improper treatment or use of the generator can
damage it, shorten its life and void your
warranty.
Use the generator only for intended uses.
Operate only on level surfaces.
DO NOT expose generator to excessive moisture,
dust, or dirt.
DO NOT allow any material to block the cooling
slots.
If connected devices overheat, turn them off and
disconnect them from the generator.
DO NOT use the generator if:
Electrical output is lost
Equipment sparks, smokes or emits flames
Equipment vibrates excessively
4 Rev 41331-20110330 English
Controls and Features
Controls and Features
Read this owner’s manual before operating your generator. Familiarize yourself with the location
and function of the controls and features. Save this manual for future reference.
Generator
(1) Fuel Tank – 6.5 gallon capacity fuel
tank.
(2) Fuel Valve – Turn this valve to the
“On” position to supply fuel to the engine.
(3) Choke Lever – Used to start the engine
(4) Air Cleaner – Protects the engine by
filtering dust and debris from the intake air.
(5) Recoil Starter – Used to start the
engine
Rev 41331-20110330 English 5
(6) Low Oil Sensor – Senses the level
oil in the crankcase and shuts the engin
down if the level falls too low.
(7) Oil Filler Cap – Check and fill engine
oil level.
(8) Battery – Used to start the engin
(9) Power Panel – See “Power Panel”
of
e
e.
Controls and Features
Power Panel
(1) Ignition Switch – Turn the ignition
key to the “On” position to start the
generator.
(2) Circuit Breaker – Protects the
ignition switch against electrical overload.
(3) Intelligauge – Three mode digital
meter for running hours, voltage and hertz.
(4) LED Switch – Controls the LED panel
lights.
(5) 120 V 30 A Twist-Lock – Protected by
a 30 A push-to-reset circuit breaker. This
receptacle powers 120 Volt AC, 60 Hz, single
phase loads requiring up to 30 A or 3600
Watts of power.
(6) 120/240 V 30 A Twist-Lock –
protected by a 30 A push-to-reset circuit
breaker on each 120 Volt leg of the
receptacle. This receptacle powers 240 Volt
AC, 60 Hz, single phase loads requiring up
to 25 A or 6000 Watts of power. If an L1430P plug is wired for only one 120 Volt leg
(3-wire connection) then this receptacle
powers 120 Volt AC, 60 Hz, single phase
loads requiring up to 30 A or 3600 Watts of
power.
(7) Circuit Breakers – Protects the
generator against electrical overload.
(8) 120 V 20 A Duplex – each duplex is
protected by a 20 A push-to-reset circuit
breaker to operate 120 Volt AC, single phase,
60 Hz loads requiring up to 20 A 0r 2400
Watts of power.
(9) Ground Terminal – Consult an
electrician for local grounding regulations.
6 Rev 41331-20110330 English
Controls and Features
Parts Included
Your Model 41331 Gasoline Powered Generator ships with the following parts:
Wheel Kit
10” Solid Wheel 2 pieces
Vibration Mounts 2 pieces
Handle Assembly 1 Set
Support Leg 1 piece
Handle Locking pins 2 pieces
Bolt Kit
Flat Washers 2 pieces
Cap Screws and Nuts 10 sets
Axle bushing 2 pieces
Washers 4 pieces
Your generator requires some assembly.
This unit ships from our factory without oil.
It must be properly serviced with fuel and oil
before operation.
If you have any questions regarding the
assembly of your generator, call our help
line at 1-877-338-0999. Please have your
serial number and model number available.
Install the Support Leg
1. Attach the rubber vibration mount to
the support leg with a cap screw
(M8x25) and lock nut (M8).
Remove the Generator from
the Shipping Carton
1. Set the shipping carton on a solid, flat
surface.
2. Remove everything from the carton
except the generator.
3. Carefully cut each corner of the box
from top to bottom. Fold each side flat
on the ground to provide a surface area
to install the wheel kit and support leg.
Install the Wheel Kit
CAUTION
The wheel kit is not intended for over-the-road
use.
You will need the following tools to install
the wheels (Not Included):
17 mm wrench OR adjustable
wrench
Socket wrench with a 16 mm socket
Pliers
1. Before adding oil to the engine, tip the
generator slowly so that the engine side
is up.
2. Slide the M10x125 wheel bolt through
the washer, axle bushing and wheel.
3. Slide the bolt through the mount point
on the frame.
4. Fasten securely with the M10 nut.
5. Repeat steps 2-4 to attach the second
wheel.
2. Attach the support leg to the generator
frame with cap screws (M8x16) and lock
nuts (M8).
3. Tip the generator slowly so that it rests
on the wheels and support leg.
Install the Handles
1. Line up the bottom hole on the handle
with the bottom hole on the frame.
2. Place a plastic washer on the cap screw
(M8x50) and thread through the frame
and handle.
3. Place a plastic washer and lock nut (M8)
on the end of the bolt and fasten
securely. DO NOT over tighten the lock
nut.
4. Wrap the retention cord around the
frame near the handle. Thread the lock
pins through the loop on the retention
cord.
5. Repeat steps 1-4 for the second handle.
Connect the Battery
1. Remove the protective cover from the
red battery lead.
2. Attach the red lead to the red terminal
on the battery with the cap screw
(M5x12) and secure with the lock washer
(M5)
3. Repeat step 2 for the black battery lead.
8 Rev 41331-20110330 English
Assembly
Install the Spark Arrester
Insert the spark arrester screen into the
muffler outlet. Secure the spark arrester by
placing the cover plate over the end of the
screen, with the lettering facing outward.
Secure the cover plate with the two screws
and lock washers provided with the spark
arrester kit.
NOTE
Federal and local laws and administrative
requirements indicate when and where spark
arresters are required. When ordered, spark
arresters are required for operation of this
generator in National Forest lands. In California,
this generator must not be used on any forestcovered land, brush-covered land, or grasscovered land unless the engine is equipped with
a spark arrester.
CAUTION
Failure to install the spark arrester may result in
an increased risk of fire..
Add Engine Oil
3. Add 1.16 qt (1.1 L) of oil and replace oil
fill cap/dipstick. See “Specifications” for
oil recommendations based on
operating conditions.
4. Check engine oil level daily and add as
needed.
CAUTION
The engine is equipped with a low-oil-shutoff and
will stop when the oil level in the crankcase falls
below the threshold level.
NOTE
Check oil often during the break-in period. Refer
to the Maintenance section for recommended
service intervals.
NOTE
The generator rotor has a sealed, pre-lubricated
ball bearing that requires no additional lubrication
for the life of the bearing.
CAUTION
DO NOT attempt to crank or start the engine
before it has been properly filled with the
recommended type and amount of oil. Damage
to the generator as a result of failure to follow
these instructions will void your warranty.
1. Place the generator on a flat, level
surface.
2. Remove oil fill cap/dipstick to add oil.
Rev 41331-20110330 English 9
Add Fuel
1. Use clean, fresh, regular unleaded fuel
with a minimum octane rating of 85.
2. DO NOT mix oil with fuel.
3. Clean the area around the fuel cap.
4. Remove the fuel cap
5. Slowly add fuel to the tank. DO NOT
overfill. Allow approximately ¼ inch of
space for fuel expansion.
6. Screw on the fuel cap and wipe away any
spilled fuel.
Assembly
CAUTION
Use regular unleaded gasoline with a minimum
octane rating of 85.
DO NOT mix oil and gasoline.
Fill tank to approximately ¼” below the top of
the tank to allow for fuel expansion.
DO NOT fill fuel tank indoors.
DO NOT fill fuel tank when the engine is running
or hot.
DO NOT overfill the fuel tank.
DO NOT light cigarettes or smoke when filling the
fuel tank.
Grounding
Your generator must be properly connected
to an appropriate ground to help prevent
electric shock.
WARNING
Failure to properly ground the generator can
result in electric shock.
A ground terminal connected to the frame of
the generator has been provided on the
power panel. For remote grounding, connect
of a length of heavy gauge (12 AWG
minimum) copper wire between the
generator ground terminal and a copper rod
driven into the ground. We strongly
recommend that you consult with a qualified
electrician to ensure compliance with local
electrical codes.
10 Rev 41331-20110330 English
Operation
Operation
Generator Location
Please consult your local authority. In some
areas, generators must be registered with
the local utility.
Generators used at construction sites may be
subject to additional rules and regulations.
This generator must have at least five feet of
clearance from combustible material. Leave
at least three feet of clearance on all sides of
the generator to allow for adequate cooling,
maintenance and servicing.
Place the generator in a well-ventilated area.
DO NOT place the generator near vents or
intakes where exhaust fumes could be drawn
into occupied or confined spaces. Carefully
consider wind and air currents when
positioning generator.
Surge Protection
CAUTION
Voltage fluctuation may impair the proper
functioning of sensitive electronic equipment.
Electronic devices, including computers and
many programmable appliances use
components that are designed to operate
within a narrow voltage range and may be
affected by momentary voltage fluctuations.
While there is no way to prevent voltage
fluctuations, you can take steps to protect
sensitive electronic equipment.
1. Install UL1449, CSA-listed, plug-in
surge suppressors on the outlets feeding
your sensitive equipment.
Surge suppressors come in single- or
multi-outlet styles. They’re designed to
protect against virtually all shortduration voltage fluctuations.
Starting the Engine
1. Make certain the generator is on a flat,
level surface.
2. Disconnect all electrical loads from the
generator. Never start or stop the
generator with electrical devices plugged
in or turned on.
3. Turn the fuel valve to the “On” position.
4. Move the choke lever to the “Choke”
position.
5. Turn the key to the “On” position.
6. ELECTRIC START: Turn the ignition
key to the “Start” position and hold until
engine starts. If the engine fails to start
within five seconds, release the key and
wait at least ten seconds before
attempting to start the engine again.
7. RECOIL START: Pull the starter cord
slowly until resistance is felt and then
pull rapidly
8
. As engine warms up, move the choke
lever to the full “Run” position.
NOTE
If the engine starts but does not run make
certain that the generator is on a flat, level
surface. The engine is equipped with a low oil
sensor that will prevent the engine from running
when the oil level falls below a critical threshold.
Connecting Electrical Loads
1. Let the engine stabilize and warm up for
a few minutes after starting
2. Plug in and turn on the desired 120/240
Volt AC single phase, 60 Hz electrical
loads.
DO NOT connect 3-phase loads to the
generator.
DO NOT connect 50 Hz loads to the
generator.
DO NOT overload the generator.
Rev 41331-20110330 English 11
Operation
NOTE
Connecting a generator to your electric utility
company’s power lines or to another power
source may be against the law. In addition this
action, if done incorrectly, could damage your
generator and appliances and could cause
serious injury or even death to you or a utility
worker who may be working on nearby power
lines. If you plan to run a portable electric
generator during an outage, please notify your
electric utility company immediately and
remember to plug your appliances directly into
the generator. Do not plug the generator into
any electric outlet in your home. Doing so could
create a connection to the utility company power
lines. You are responsible for ensuring that your
generator’s electricity does not feed back into the
electric utility power lines.
If the generator will be connected to a building
electrical system, consult your local utility
company or a qualified electrician. Connections
must isolate generator power from utility power
and must comply with all applicable laws and
codes.
Stopping the Engine
1. Turn off and unplug all electrical loads.
Never start or stop the generator with
electrical devices plugged in or turned
on.
2. Let the generator run at no-load for
several minutes to stabilize internal
temperatures of the engine and
generator.
3. Turn the ignition switch to the “Off”
position.
4. Turn the fuel valve to the “Off” position.
2. Surge wattage is the extra burst of
power needed to start some electric
driven equipment. Following the steps
listed under “Power Management” will
guarantee that only one device will be
starting at a time.
Power Management
Use the following formula to convert voltage
and amperage to watts:
Volts x Amps = Watts
To prolong the life of your generator and
attached devices, follow these steps to add
electrical load:
1. Start the generator with no electrical
load attached.
2. Allow the engine to run for several
minutes to stabilize.
3. Plug in and turn on the first item. It is
best to attach the item with the largest
load first.
4. Allow the engine to stabilize.
5. Plug in and turn on the next item.
6. Allow the engine to stabilize.
7. Repeat steps 5-6 for each additional
item.
NOTE
Never exceed the generator capacity when
adding loads.
Do Not Overload Generator
Capacity
Follow these simple steps to calculate the
running and starting watts necessary for
your purposes.
1. Select the electrical devices you plan on
running at the same time.
2. Total the running watts of these items.
This is the amount of power you need to
keep your items running.
3. Identify the highest starting wattage of
all devices identified in step 1. Add this
number to the number calculated in step
12 Rev 41331-20110330 English
Wattage Reference Chart
Use the chart to determine approximate
wattage requirements for your equipment.
NOTE
Starting watts can exceed three times the
running watts. The values in the following table
are approximate. Refer to your tool or appliance
for actual wattage consumption.
Sump Pump 600 1800
Well Pump 1 HP 2000 4000
Water Heater 4000
Security System 180
AM/FM Radio 300
Garage Door Opener 1/2 HP 500 600
Battery Charger 12V DC 110
Heating/Cooling
Air Conditioner 12000 BTU 1700 2500
Furnace Fan 1/3 HP 1200 2000
Home Appliances
Microwave 1000W 1000
Electric Range - One Element 1500
Electric Skillet 1250
Coffee Maker 1500
Clothes Washer 1200
Entertainment
CD/DVD Player 100
Stereo Receiver 450
Television 27" 500
PC with 15" Monitor 800
The density of air at high altitude is
lower than at sea level. Engine power
is reduced as the air mass and air-fuel
ratio decrease. Engine power and
generator output will be reduced
approximately 3 ½ % for every 1000
feet of elevation above sea level. This is
a natural trend and cannot be changed
by adjusting the engine. At sufficiently
high altitudes increased exhaust
emissions can also result due to the
increased enrichment of the air fuel
ratio. Other high altitude issues can
include hard starting, increased fuel
consumption and spark plug fouling.
To alleviate high altitude issues other
than the natural power loss, Champion
Power Equipment can provide a high
altitude carburetor main jet. The
alternative main jet and installation
instructions can be obtained by
contacting Customer Support.
Installation instructions are also
available in the Technical Bulletin area
of the Champion Power Equipment
internet site.
The part number and recommended
minimum altitude for the application
of the high altitude carburetor main jet
is listed in the table below.
Part Numb erAltitu de
Standard main jet
Altitude main j et
WARNING
Operation using the alternative main jet at
elevations lower than the recommended minimum
altitude can damage the engine. For operation at
lower elevations, the standard main jet must be
used. Operating the engine with the wrong engine
configuration at a given altitude may increase
its emissions and decrease fuel efficiency and
performance.
ST188FD-1131000-17
188.131017.01
4000 Fe et
(1200 Meters )
Rev 41331-20110330 English 13
Maintenance
Maintenance
The owner/operator is responsible for all
periodic maintenance.
WARNING
Never operate a damaged or defective generator.
WARNING
Tampering with the factory set governor will void
your warranty.
WARNING
Improper maintenance will void your warranty.
NOTICE
Maintenance, replacement, or repair of emission
control devices and systems may be performed
by any non-road engine repair establishment or
individual.
Complete all scheduled maintenance in a
timely manner. Correct any issue before
operating the generator.
NOTE
For service or parts assistance, contact our help
line at 1-877-338-0999.
Engine Maintenance
To prevent accidental starting, remove and
ground spark plug wire before performing
any service.
Oil
Change oil when the engine is warm. Refer
to the oil specification to select the proper
grade of oil for your operating environment.
1. Remove the oil drain plug with a 15 mm
socket and extension.
2. Allow the oil to drain completely.
3. Replace the drain plug.
4. Remove oil fill cap/dipstick to add oil.
5. Add 1.16 qt (1.1 L) of oil and replace oil
fill cap/dipstick.
6. Dispose of used oil at an approved waste
management facility.
Spark Plugs
1. Remove the spark plug cable from the
spark plug.
2. Use a spark plug tool to remove the
plug.
3. Inspect the electrode on the plug. It
must be clean and not worn to produce
the spark required for ignition.
4. Make certain the spark plug gap is 0.7 -
0.8mm (0.028 - 0.031 in.).
5. Refer to the spark plug recommendation
chart when replacing the plug.
6. Carefully thread the plug into the
engine.
7. Use the spark plug tool to firmly install
the plug.
8. Attach the spark plug wire to the plug.
Air Filter
1. Remove the snap-on cover holding the
air filter to the assembly.
2. Remove the foam element.
3. Wash in liquid detergent and water.
Squeeze thoroughly dry in a clean cloth.
4. Saturate in clean engine oil.
5. Squeeze in a clean, absorbent cloth to
remove all excess oil.
6. Place the filter in the assembly.
7. Reattach the air filter cover and snap in
place.
Spark Arrester
1. Allow the engine to cool completely
before servicing the spark arrester.
2. Remove the two screws holding the
cover plate which retains the end of the
spark arrester to the muffler.
3. Remove the spark arrester screen.
14 Rev 41331-20110330 English
Maintenance
4. Carefully remove the carbon deposits
from the spark arrester screen with a
wire brush.
5. Replace the spark arrester if it is
damaged.
6. Position the spark arrester in the
muffler and attach with the two screws.
CAUTION
Failure to clean the spark arrester will result in
degraded engine performance.
Cleaning
CAUTION
DO NOT spray engine with water.
Water can contaminate the fuel system.
Use a damp cloth to clean exterior surfaces
of the engine.
Use a soft bristle brush to remove dirt and
oil.
Use an air compressor (25 PSI) to clear dirt
and debris from the engine.
Adjustments
The air-fuel mixture is not adjustable.
Tampering with the governor can damage
your generator and your electrical devices
and will void your warranty. CPE
recommends that you contact our service
line at 1-877-338-0999 for all other service
and/or adjustment needs.
Maintenance Schedule
Follow the service intervals indicated in the
schedule below.
Service your generator more frequently
when operating in adverse conditions.
Contact our help line at 1-877-338-0999 to
locate the nearest Champion Power
Equipment certified service dealer for your
generator or engine maintenance needs.
Every 8 hours or daily
Check oil level
Clean around air intake and muffler
First 5 Hours
Change oil
Every 50 hours or every season
Clean air filter
Change oil if operating under heavy load
or in hot environments
Every 100 hours or every season
Change oil
Clean/Adjust spark plug
Check/Adjust valve clearance *
Clean spark arrester
Clean fuel tank and filter *
Every 250 hours
Clean combustion chamber *
Every 3 years
Replace fuel line
* To be performed by knowledgeable,
experienced owners or Champion Power
Equipment certified service dealers
Generator Maintenance
Make certain that the generator is kept clean
and stored properly. Only operate the unit
on a flat, level surface in a clean, dry
operating environment. DO NOT expose the
unit to extreme conditions, excessive dust,
dirt, moisture or corrosive vapors.
CAUTION
DO NOT use a garden hose to clean the
generator.
Water can enter the generator through the
cooling slots and damage the generator
windings.
Use a damp cloth to clean exterior surfaces
of the generator.
Use a soft bristle brush to remove dirt and
oil.
Use an air compressor (25 PSI) to clear dirt
and debris from the generator.
Inspect all air vents and cooling slots to
ensure that they are clean and unobstructed.
Rev 41331-20110330 English 15
Storage
Storage
The generator should be started at least once
every 14 days and allowed to run for at least
20 minutes. For longer term storage, please
follow these guidelines.
Engine Storage
1. Allow the engine to cool completely
before storage.
2. Clean the engine according to the
instructions in the Maintenance section.
3. Drain all fuel completely from the fuel
line and carburetor to prevent gum from
forming.
4. Add a fuel stabilizer into the fuel tank.
5. Change the oil.
6. Remove the spark plug and pour about
½ ounce of oil into the cylinder. Crank
the engine slowly to distribute the oil
and lubricate the cylinder.
7. Reattach the spark plug.
Generator Storage
1. Allow the generator to cool completely
before storage.
2. Turn off the fuel supply at the fuel valve.
3. Clean the generator according to the
instructions in the Maintenance section.
4. Store the unit in a clean, dry area.
5. Store in a clean, dry place out of direct
sunlight.
16 Rev 41331-20110330 English
Specifications
Specifications
Engine Specifications
Engine 389 cc OHV CPE
Electric Start
Generator Specifications
Running Wattage 6000 Watts
Starting Wattage 7000 Watts
AC Load 120/240 V
Floating Neutral
Phase Single
Frequency 60 Hz
Fuel Capacity 6.5 gallons (25 L)
Weight 222.67 lbs. (101 kg)
Height 27.95 inches (71 cm)
Width 27.56 inches (70 cm)
Length 32.09 inches (81.5 cm)
Fuel
Fuel capacity is 6.5 gallons (25 L). Use
regular unleaded gasoline with a minimum
octane rating of 85.
Spark Plugs
Your generator comes equipped with a 3/4”
(19 mm) long reach plug. (Use the spark
plug socket provided.)
Intermittent use (less than 1 hour/month) or
colder temperatures (below 60°F)
NGK BR6ES or equivalent
Moderate use (less than 3 hours/month) or
seasonal temperatures (50-80°F)
NGK BR7ES or equivalent
Extreme use (continuous) or hot climates
(80-100°F)
NGK BR8ES or equivalent
Unit loaded during start up Remove load from unit
Generator will not start;
Generator starts but runs roughly
Generator shuts down during
operation
Generator cannot supply enough
power or overheating
No AC output Cable not properly connected Check all connections
Generator gallops Engine governor defective Contact the help line
Repeated circuit breaker tripping Overload Review load and adjust. See “Power
Low oil level Fill crankcase to the proper level
Place generator on a flat, level surface
Choke in the wrong position. Adjust choke.
Spark plug wire loose Attach wire to spark plug
Out of fuel Fill fuel tank
Low oil level Fill crankcase to the proper level.
Place generator on a flat, level surface
Generator is overloaded Review load and adjust. See “Power
Management”
Insufficient ventilation Check for air restriction. Move to a
well ventilated area
Connected device is defective Replace defective device
Circuit breaker is open Reset circuit breaker
Capacitor defective Replace capacitor (Service Center)
Faulty brush assembly Replace brush assembly (Service
Center)
Faulty AVR (auto voltage regulator) Replace AVR (auto voltage
regulator)(Service Center)
Loose wiring Inspect and tighten wiring
connections
Other Contact the help line.
Management”
Faulty cords or device Check for damaged, bare or frayed
wires. Replace defective device
Rev 41331-20110330 English 23
Warranty
Warranty
CHAMPION POWER EQUIPMENT
2 YEAR LIMITED WARRANTY
Warranty Qualifications
Champion Power Equipment (CPE) will register
this warranty upon receipt of your Warranty
Registration Card and a copy of your sales receipt
from one of CPE's retail locations as proof of
purchase.
Please submit your warranty registration and
your proof of purchase within ten (10) days of the
date of purchase.
Repair/Replacement Warranty
CPE warrants to the original purchaser that the
mechanical and electrical components will be free of
defects in material and workmanship for a period of
one year (parts and labor) and two years (parts) from
the original date of purchase (90 days (parts and labor)
and 180 days (parts) for commercial & industrial use).
Transportation charges on product submitted for repair
or replacement under this warranty are the sole
responsibility of the purchaser . This warranty only
applies to the original purchaser and is not transferable.
Do not return the unit to the place
of purchase
Contact CPE's Technical Service and CPE will
troubleshoot any issue via phone or e-mail. If the
problem is not corrected by this method, CPE
will, at its option, authorize evaluation, repair or
replacement of the defective part or component
at a CPE Service Center. CPE will provide you
with a case number for warranty service. Please
keep it for future reference. Repairs or
replacements without prior authorization, or at
an unauthorized repair facility, will not be
covered by this warranty.
Warranty Exclusions
This warranty does not cover the following
repairs and equipment:
Normal Wear
Generators need periodic parts and service to
perform well. This warranty does not cover repair
when normal use has exhausted the life of a part
or the equipment as a whole.
Installation, Use and Maintenance
This warranty will not apply to parts and/or labor
if this generator is deemed to have been misused,
neglected, involved in an accident, abused, loaded
beyond the generator’s limits, modified, installed
improperly or connected incorrectly to any
electrical component. Normal maintenance such
as spark plugs, air filters, adjustments, fuel
system cleaning and obstruction due to buildup is
not covered by this warranty.
Other Exclusions
This warranty excludes:
Cosmetic defects such as paint, decals, etc.
Wear items such as filter elements, o-rings, etc.
Accessory parts such as starting batteries, and
storage covers.
Failures due to acts of God and other force
majeure events beyond the manufacturer’s
control.
Problems cause by parts that are not original
Champion Power Equipment parts.
This warranty does not apply to generators used
for prime power in place of a utility.
Limits of Implied Warranty and
Consequential Damage
Champion Power Equipment disclaims any
obligation to cover any loss of time, use of this
product, freight, or any incidental or
consequential claim by anyone from using this
generator. THIS WARRANTY IS IN LIEU OF
ALL OTHER WARRANTIES, EXPRESS OR
IMPLIED, INCLUDING WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE
A unit provided as an exchange will be subject to
the warranty of the original unit. The length of
the warranty governing the exchanged unit will
remain calculated by reference to the purchase
date of the original unit.
This warranty gives you certain legal rights which
may change from state to state. Your state may
also have other rights you may be entitled to that
are not listed within this warranty.
Contact Information
Address
Champion Power Equipment, Inc.
Customer Service
10006 Santa Fe Springs Rd.
Santa Fe Springs, CA 90670
The California Air Resources Board (CARB) and the United States Environment Protection Agency (U.S. EPA.)
Emission Control System Warranty
Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air
Resources Board (CARB) emission regulations.
YOUR WARRANTY RIGHTS AND OBLIGATIONS:
The California Air Resources Board, US EPA AND CPE are pleased to explain the Federal and California Emission
Control Systems Warranty on your 2011 small off-road engine. In California, new, small off-road engines must be
designed, built and equipped to meet the State’s stringent anti smog standards. In the other states, new engines
must be designed, built and equipped, at the time of sale, to meet U.S. EPA regulations for small non-road engines.
CPE must warrant the emission control system on your small off-road engine for the period of time listed below,
provided there has been no abuse, neglect, unapproved modification, or improper maintenance of your small offroad engine.
Your emission control system may include parts such as the carburetor, fuel-injection system, the ignition system,
catalytic converter and fuel lines. Also included may be hoses, belts, connectors and other emission related
assemblies. Where a warrantable condition exits, CPE will repair your small off-road engine at no cost to you
including diagnosis, parts and labor.
MANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE:
This emission control system is warranted for two years, subject to provisions set forth below. If, during the
warranty period, emission related part on your engine is defective in materials or workmanship, the part will be
repaired or replaced by CPE.
OWNER WARRANTY RESPONSIBILITIES:
As the small off-road engine owner, you are responsible for the performance of the required maintenance listed in
your Owner’s Manual. CPE recommends that you retain all your receipts covering maintenance on your small offroad engine, but CPE cannot deny warranty solely for the lack of receipts or for your failure to ensure the
performance of all scheduled maintenance.
As the small off-road engine owner, you should however be aware that CPE may deny you warranty coverage if
your small, off-road engine or a part has failed due to abuse, neglect, improper maintenance or unapproved
modifications.
You are responsible for presenting your small off-road engine to an Authorized CPE service outlet or alternate
service outlet as described in (3)(f.) below, CPE dealer or CPE, Santa Fe Springs, Ca. as soon as a problem exists.
The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.
If you have any questions regarding your warranty rights and responsibilities, you should contact:
Champion Power Equipment, Inc.
Customer Service
10006 Santa Fe Springs Road
Santa Fe Springs, CA 90670
1-877-338-0999
The emission warranty is a defects warranty. Defects are judged on normal engine performance. The warranty is
not related to an in-use emission test.
EMISSION CONTROL SYSTEM WARRANTY
The following are specific provisions relative to your Emission Control System Warranty Coverage.
Emission Control System Warranty (ECS Warranty) for 1995 and later model year California small off-road engines
(for other states, 1997 and later model year engines):
1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (for
other states, 1997 and later model year engines). The ECS Warranty Period shall begin on the date the new
engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months
thereafter.
2. GENERAL EMISSIONS WARRANTY COVERAGE
CPE warrants to the original, end-use purchaser of the new engine or equipment and to each subsequent
purchaser that each of its small off-road engines is:
a. Designed, built and equipped so as to conform with all applicable regulations adopted by the Air
Resources Board pursuant to its authority in Chapters 1 and 2, Part 5, Division 26 of the Health and Safety Code,
and
b. Free from defects in materials and workmanship that cause the failure of a warranted part to be identical
in all material respects to the part as described in the engine manufacturer’s application for certification for a period
of two years.
3. THE WARRANTY ON EMISSION-RELATED PARTS WILL BE INTERPRETED AS FOLLOWS:
a. Any warranted part that is not scheduled for replacement as required maintenance in the Owners
Manual shall be warranted for the ECS Warranty Period. If any such part fails during the ECS Warranty Period, it
shall be repaired or replaced by CPE according to Subsection “d” below. Any such part repaired or replaced under
the ECS Warranty shall be warranted for any remainder of the ECS Warranty Period.
b. Any warranted, emissions-related part which is scheduled only for regular inspection as specified in the
Owners Manual shall be warranted for the ECS Warranty Period. A statement in such written instructions to the
effect of “repair or replace as necessary”, shall not reduce the ECS Warranty Period. Any such part repaired or
replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period.
c. Any warranted, emissions-related part which is scheduled for replacement as required maintenance in
the Owner’s Manual shall be warranted for the period of time prior to the first scheduled replacement point for that
part. If the part fails prior to the first scheduled replacement, the part shall be repaired or replaced by CPE
according to Subsection “d” below. Any such emissions-related part repaired or replaced under the ECS Warranty,
shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point for
such emissions-related part.
d. Repair or replacement of any warranted, emissions-related part under this ECS Warranty shall be
performed at no charge to the owner at a CPE Authorized Service Outlet.
e. The owner shall not be charged for diagnostic labor which leads to the determination that a part covered
by the ECS Warranty is in fact defective, provided that such diagnostic work is performed at a CPE Authorized
Service Outlet.
f. CPE shall pay for covered emissions warranty repairs at non-authorized service outlets under the
following circumstances:
i. The service is required in a population center with a population over 100,000 according to U.S.
Census 2000 without a CPE Authorized Service Outlet AND
ii. The service is required more than 100 miles from a CPE Authorized Service Outlet. The 100 mile
limitation does not apply in the following states: Alaska, Arizona, Colorado, Hawaii, Idaho, Montana, Nebraska,
Nevada, New Mexico, Oregon, Texas, Utah and Wyoming.
g. CPE shall be liable for damages to other original engine components or approved modifications
proximately caused by a failure under warranty of an emission-related part covered by the ECS Warranty.
h. Throughout the ECS Warranty Period, CPE shall maintain a supply of warranted emission-related parts
sufficient to meet the expected demand for such emission-related parts.
i. Any CPE Authorized and approved emission-related replacement part may be used in the performance of
any ECS Warranty maintenance or repair and will be provided without charge to the owner. Such use shall not
reduce CPE’s warranty obligation.
j. Unapproved add-on or modified parts may not be used to modify or repair a CPE engine. Such use voids
this ECS Warranty and shall be sufficient grounds for disallowing an ECS Warranty claim. CPE shall not be liable
hereunder for failures of any warranted parts of a CPE engine caused by the use of such an unapproved add-on or
modified part.
EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the
engine)
Systems covered by this
warranty
Parts Description
Fuel Metering System
Fuel regulator, Carburetor and internal parts
Air Induction System
Air cleaner, Intake manifold
Ignition System
Spark plug and parts, Magneto ignition system
Exhaust System
Exhaust manifold, catalytic converter
Miscellaneous Parts
Tubing, Fittings, Seals, Gaskets, and Clamps associated with these listed
systems.
Evaporative Emissions
Fuel Tank, Fuel Cap, Fuel Line, Fuel Line Fittings, Clamps, Pressure
Relief Valves, Control Valves, Control Solenoids, Electronic Controls,
Vacuum Control Diaphragms, Control Cables, Control Linkages, Purge
Valves, Vapor Hoses, Liquid/Vapor Separator, Carbon Canister, Canister
Mounting Brackets, Carburetor Purge Port Connector
TO OBTAIN WARRANTY SERVICE:
You must take your CPE engine or the product on which it is installed, along with your warranty registration card or
other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is
authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business
hours. Alternate service locations defined in Section (3)(f.) above must be approved by CPE prior to service. Claims
for repair or adjustment found to be caused solely by defects in material or workmanship will not be denied because
the engine was not properly maintained and used.
If you have any questions regarding your warranty rights and responsibilities, or to obtain warranty
service, please write or call Customer Service at Champion Power Equipment, Inc.
Champion Power Equipment, Inc.
10006 Santa Fe Springs Road
Santa Fe Springs, CA 90670
1-877-338-0999
Attn.: Customer Service
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