Champion Power Equipment 3-Inch Water Pump Hose Kit Operator's Manual for All Serial Numbers in

OWNER’S MANUAL & OPERATING INSTRUCTIONS
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2
3 IN. (7.6 cm)
HOSE KIT
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MODEL NUMBER
SAVE THESE INSTRUCTIONS
Important Safety Instructions are included in this manual.
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100198
12039 Smith Ave.
Santa Fe Springs CA 90670
REV 100198-20190104
www.championpowerequipment.com
USA / 1-877-338-0999
Have questions or need assistance?
Do not return this product to the store!
WE ARE HERE TO HELP!
Visit our website:
www.championpowerequipment.com
for more info:
• Product Info & Updates
• Frequently Asked Questions
– or –
Call our Customer Care Team Toll-Free at:
• Tech Bulletins
• Product Registration
1-877-338-0999
WARNING: Cancer and Reproductive Harm – www.P65Warnings.ca.gov
*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover.
TABLE OF CONTENTS
100198
3 IN. (7.6 cm)
HOSE KIT
Introduction ............................ 1
Introduction .......................... 1
Manual Conventions ....................... 2
Safety Rules ............................ 2
Specifications ........................... 3
Parts Diagram ......................... 3
Parts List ............................ 3
Operation .............................. 4
Pump Location ........................ 4
Connecting a Hose Kit ................... 4
Priming Pump ......................... 5
Warranty .............................. 6
Warranty Qualifications .................. 6
Repair/Replacement Warranty .............. 6
Do Not Return The Unit To
The Place Of Purchase ................... 6
Warranty Exclusions. . . . . . . . . . . . . . . . . . . . . 6
Normal Wear ....................... 6
Installation, Use and Maintenance ......... 6
Other Exclusions ..................... 6
Limits of Implied Warranty and Consequential
Damage ........................... 6
Contact Information ..................... 6
Address ........................... 6
Customer Service .................... 6
Tech nical S e r vice .................... 6
ENGLISH 100198
INTRODUCTION
Introduction
Congratulations on your purchase of a Champion Power Equipment product. Champion Power Equipment and
Champion Engine Technology designs, builds, and supports all of our products to strict specifications and guidelines.
With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying
service.
Every effort has been made to ensure the accuracy and completeness of the information in this manual, and we
reserve the right to change, alter and/or improve the product and this document at any time without prior notice.
Since CPE/CET highly value how our products are designed, manufactured, operated and are serviced, and also
highly value your safety and the safety of others, we would like you to take the time to review this product manual
and other product materials thoroughly and be fully aware and knowledgeable of the assembly, operation, dangers
and maintenance of the product before use. Fully familiarize yourself, and make sure others who plan on operating
the product fully familiarize themselves too, with the proper safety and operation procedures before each use. Please
always exercise common sense and always error on the side of caution when operating the product to ensure no
accidents, property damage, or injury occurs. We want you to continue to use and be satisfied with your CPE/CET
product for years to come.
Record the model and serial numbers as well as date and place of purchase for future reference. Have this
information available when ordering parts and when making technical or warranty inquiries.
Champion Power Equipment Support
1-877-338-0999
Model Number
100198
Date of Purchase
Purchase Location
1
100198 ENGLISH
MANUAL CONVENTIONS
This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol
is used with a key word to alert you to potential hazards in operating and owning power equipment.
Follow all safety messages to avoid or reduce the risk of serious injury or death.
DANGER
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
CAUTION
CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.
NOTE
If you have questions regarding your pump, we can help. Please call our help line at 1-877-338 - 0 9 9 9
SAFETY RULES
WARNING
Read this manual thoroughly before operating your pump. Failure to follow instructions could result in serious injury or death.
DANGER
DO NOT pump gasoline and fuel oil mixtures, detergents, acids, chemicals, beverages, pesticides, fertilizers or any other flammable liquid or corrosive.
Pumping volatile liquids may result in an explosion or fire. These liquids will corrode the pump and void your warranty.
WARNING
Water pumped through this unit shall not be used as drinking water.
CAUTION
Exceeding the pump’s specification for maximum head can damage the pump and /or hose kits connected to it.
DO NOT modify the pump in any way. DO NOT attempt to exceed the rated flow. Attempting to increase the rated flow may damage the unit and/or shorten its life.
DANGER
The pump develops powerful force.
DO NOT move the pump when it is in use. DO NOT use hoses or connectors that are worn, damaged or frayed. DO NOT allow children or unqualified persons to operate or service the water transfer pump. DO NOT open top plug or drain plug.
2
SPECIFICATIONS
Parts Diagram
ENGLISH 100198
1 2 3 4
5 6 7 98
10
# Part Number Description Qty
9.1800.007 Inlet Hose, 20 ft. 1
1
9.1800.008 Outlet Hose, 25 ft. 1
2
2.06.041 Clamp, 22 x 80 -85 m m, Inlet 2
3
203.2500 05.02 Hose Adapter 2
4
203.2500 02.01 Seal Ring 2
5
# Part Number Description Qty
203.2500 01.01 Hose Fitting 2
6
221.250004 .01 Strainer Adapter 1
7
203.2500 03.03 Strainer 1
8
9.1900.001 Teflo n Tap e 1
9
2.06.045 Clamp, 22 x 74-79 mm, Outlet 1
10
3
100198 ENGLISH
TOTAL HEAD
DISCHARGE HEAD
SUCTION HEAD
Pump Location
Place the pump in a well ventilated area. DO NOT place
the pump near vents or intakes where exhaust fumes
could be drawn into occupied or confined spaces.
Carefully consider wind and air currents when positioning
the pump.
This pump must have at least 5 ft. (1.5 m) of clearance
from combustible material. Leave at least 3 ft. (91.4 cm)
of clearance on all sides of the pump to allow for
adequate cooling, maintenance and servicing. Place the
pump on a level surface free from any obstructions or
potential hazards. The pump should be placed close to
the water level to ensure maximum pump performance.
Pump output will be affected by the type, length, and
size of the suction and discharge hoses.
OPERATION
For green suction hose connection
2 qty. 80-85 mm ID clamp
1 qty. 74-79 mm ID clamp
Use 74-79 mm ID clamp for blue discharge hose.
1. Attach and thread the connector to the threaded fitting (top of pump). Install hose clamp over the blue hose.
to pump inlet port (center of pump and intake screen).
For blue discharge hose.
The pumping height, also known as the total head, is the
distance from the water level to the point of discharge.
As this distance increases, pump output decreases. The
discharge capacity is greater than the suction capacity.
Therefore, it is important that the suction head is less
than the discharge head.
The time required to draw water from the source to
the pump (self-priming time) can be decreased by
minimizing the suction head.
Connecting a Hose Kit
NOTE
Both the intake and discharge ports are 3 in. (7.6 cm) NPT. Please insure the connectors to the suction and discharge hose are 3 in. (7.6 cm) NPT threaded.
2. Slide the blue discharge hose over the discharge fitting (top of pump) and secure with the hose clamp (74-79 mm ID) with wrench.
Use 80-85 mm ID clamp for screen.
1. Install hose clamp over the green suction hose. Slide the green suction hose over the screen and secure the hose clamp (80-85 mm ID) with wrench.
4
OPERATION
ENGLISH 100198
Connecting a Hose Kit Cont’d
Use 80-85 mm ID Clamp for pump suction hose.
1. Slide clamp (80-85 mm ID) over the green suction hose approximately 4 in. (10.1 cm) from end.
2. Insert the threaded or quick coupler in the green rigid suction hose until properly seated. If tight fit, feel free to use a small amount of dish soap on the inner diameter of the hose.
NOTE
When sliding hose over barbed fittings, apply thin coating of liquid dish soap on inside of hose to allow easier assembly
Priming the Pump
WARNING
DO NOT run the pump dry.
Running the pump dry can destroy the pump seals and will void the warranty. If the pump was running while dry, stop the engine and allow it to cool thoroughly before filling the chamber with water.
Located on the outlet flange is the priming plug.
Remove the priming plug and fill pump body to the very
top of outlet flange with water. Reinstall the priming
plug. As the engine starts up, this will start the draw of
liquid into the pump. Located within the pump assembly
is the one-way valve. As you prime the pump housing
this one-way flap valve shuts off the opening to the
suction hose. The priming process is only required when
the pump housing is not full of water.
*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the illustration.
NOTE
Ensure the priming plug is secure before pump operation, if not secure the priming plug could be ejected and water or other liquids could be pumped through the top of the outlet flange.
5
WARRANTY*
CHAMPION POWER EQUIPMENT
1 YEAR LIMITED WARRANTY
Warranty Qualifications
To register your product for warranty and FREE lifetime call center technical support please visit:
https://www.championpowerequipment.com/register
To complete registration you will need to include a copy of the purchase receipt as proof of original purchase. Proof of purchase is required for warranty service. Please register within ten (10) days from date of purchase.
Repair/Replacement Warranty
CPE warrants to the original purchaser that the mechanical and electrical components will be free of defects in material and workmanship for a period of one year (parts and labor) from the original date of purchase and 90 days (parts and labor) for commercial and industrial use. Transportation charges on product submitted for repair or replacement under this warranty are the sole responsibility of the purchaser. This warranty only applies to the original purchaser and is not transferable.
Do Not Return The Unit To The Place Of Purchase
Contact CPE’s Technical Service and CPE will troubleshoot any issue via phone or e-mail. If the problem is not corrected by this method, CPE will, at its option, authorize evaluation, repair or replacement of the defective part or component at a CPE Service Center. CPE will provide you with a case number for warranty service. Please keep it for future reference. Repairs or replacements without prior authorization, or at an unauthorized repair facility, will not be covered by this warranty.
Warranty Exclusions
This warranty does not cover the following repairs and equipment:
Normal Wear
Products with mechanical and electrical components need periodic parts and service to perform well. This warranty does not cover repair when normal use has exhausted the life of a part or the equipment as a whole.
Installation, Use and Maintenance
This warranty will not apply to parts and/or labor if the product is deemed to have been misused, neglected, involved in an accident, abused, loaded beyond the product’s limits, modified, installed improperly or connected incorrectly to any electrical component. Normal maintenance is not covered by this warranty and is not required to be performed at a facility or by a person authorized by CPE.
Other Exclusions
This warranty excludes:
– Cosmetic defects such as paint, decals, etc.
– Wear items such as filter elements, o-rings, etc.
– Accessory parts such as starting batteries, and storage
covers.
– Failures due to acts of God and other force majeure events
beyond the manufacturer’s control.
– Problems caused by parts that are not original Champion
Power Equipment parts.
Limits of Implied Warranty and Consequential Damage
Champion Power Equipment disclaims any obligation to cover any loss of time, use of this product, freight, or any incidental or consequential claim by anyone from using this product. THIS WARR ANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
A unit provided as an exchange will be subject to the warranty of the original unit. The length of the warranty governing the exchanged unit will remain calculated by reference to the purchase date of the original unit.
This warranty gives you certain legal rights which may change from state to state or province to province. Your state or province may also have other rights you may be entitled to that are not listed within this warranty.
Contact Information
Address
Champion Power Equipment, Inc. 120 39 Smi th Ave. Santa Fe Springs, CA 90670 USA www.championpowerequipment.com
Customer Service
Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) Toll Fr ee: 1- 877-3 3 8-0999 info@championpowerequipment.com Fax no.: 1-562-236-9429
Tec hnical Service
Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) Toll Fr ee: 1- 877-3 3 8-0999 tech@championpowerequipment.com 24/7 Tech Suppor t: 1-562-204-1188
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